PARTS MANUAL FOR MVG 1200 SERIES

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1 PARTS MANUAL FOR MVG 1200 SERIES MARMON-HERRINGTON ALL-WHEEL DRIVE

2 TABLE OF CONTENTS REPLACEMENT PARTS & WARRANTY CLAIM PROCEDURE HOUSING MVG 1200/R HOUSING MVG 1200N CAPS, AXLE ENGAGE MVG 1200/R/N GEARS & SHAFTS MVG 1200/R/N OIL PUMP MVG 1200/R/N OUTPUT SHAFT MVG 1200R HIGH, LOW GEAR SHIFTING MVG HIGH, LOW GEAR SHIFTING MVG 1200N POWER TAKE OFF MVG 1200/R/N MARMON-HERRINGTON ALL-WHEEL DRIVE info@marmon-herrington.com 2

3 REPLACEMENT PARTS When ordering replacement parts for MARMON- HERRINGTON LOW FLOOR conversions, the following information should be given: 1.FACTORY ORDER NUMBER (found on I.D. Plate or small plate affixed to axle housing). This will be a six (6) digit number. (See illustrations this page.) 2. Component for which parts are required, i.e. front drive axle or transfer case/drop box. 3. Model of axle and/or transfer case/drop box, i.e. MT10, MVG 750, MDB Give quantity and part number required. NOTE: Drive lines, shift linkage, etc., can be found on the computer print out of Bill of Material, which is included in the Service Manual. 5. Give complete billing and shipping address. WARRANTY CLAIM PROCEDURE Before proceeding with repairs or ordering parts that you feel may be covered under warranty, you must first contact Marmon-Herrington Customer Service Department and obtain a Repair Authorization Number. Please be prepared to supply all of the following information: Factory Order Number This is located on an ID plate fixed to either the driver s door panel or the component (axle or transfer case) itself. Model and Serial Number (required) Again located on the ID plate fixed to either the driver s door panel or the component itself. Vehicle Year, Make and Model Vehicle Identification Number Mileage In Service Date The information necessary for replacement parts and/or warranty claim procedures will be found on either plate design. MARMON-HERRINGTON SALES ORDER S/N CUST P/N RATIO TYPE LOUISVILLE, KENTUCKY U.S.A. FACTORY ORDER NO MARMON-HERRINGTON SALES ORDER S/N CUST P/N TYPE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS: U.S. PATENTS 4,878,691; 4,934,733; 5,016,912; 5,275,430; 5,839,750; AND 6,398,251; AND CA PATENT 1,316,185. OTHER U.S. AND FOREIGN PATENTS PENDING. INSTALLED BY FRONT DRIVING AXLE MODEL CAPACITY SERIAL NO. RATIO TRANSFER CASE MODEL SERIAL NO. 3

4 4 HOUSING MVG 1200/R PM02/02

5 5 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG Housing (MVG 1200/R Only) 1 2 MVG Parallel Pin 2 3 MVG Core Hole Plug 2 4 MVG Suction Pipe M6x25 Hex Head Bolt 3 6 MVG M22x1.5 Fill Plug 1 7 MVG Gasket Fill Plug 1 8 MVG Drain Plug (MVG 1200/R Only) 1 9 MVG Gasket Drain Plug (MVG 1200/R Only) 1 10 MVG Housing 1 11 MVG Cover M10x100 Hex Head Bolt 5 13 MVG Cover M12x16 Hex Head Bolt 4 15 MVG Bearing Cap Rear Idler 1 16 MVG A Shim.10mm AR MVG B Shim.20mm AR MVG C Shim.50mm AR M10x35 Hex Head Bolt 5 18 MVG Bearing Cap Rear Output M10x55 Hex Head Bolt 1 25 MVG Core Plug 1 26 MVG Vent 1 28 MVG Spraying Pipe M10x30 Hex Head Bolt 7 30 MVG Oil Sheet 1 31 MVG Washer 1 32 MVG Nut 1 33 MVG Core Plug 1 AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE HOUSING MVG 1200/R info@marmon-herrington.com

6 6 HOUSING MVG 1200N PM02/02

7 7 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG Housing (MVG 1200N Only) 1 2 MVG Parallel Pin 2 3 MVG Core Hole Plug 8 4 MVG Suction Pipe 1 6 MVG M22x1.5 Fill Plug 1 7 MVG Gasket Fill Plug 1 8 MVG Drain Plug 1 10 MVG Housing 1 11 MVG Cover M10x100 Hex Head Bolt 5 13 MVG Cover M12x16 Hex Head Bolt 4 15 MVG Bearing Cap Rear Idler M10x35 Hex Head Bolt 5 18 MVG Bearing Cap Rear Output M10x55 Hex Head Bolt 1 20 MVG Ball 11.0mm 1 21 MVG Hollow Screw 1 22 MVG Sealing Ring 2 23 MVG Hex Head Screw Plug 1 25 MVG Core Plug 1 26 MVG Vent 1 28 MVG Spraying Pipe M10x30 Hex Head Bolt 7 30 MVG Oil Sheet 1 33 MVG Core Plug 1 MARMON-HERRINGTON ALL-WHEEL DRIVE HOUSING MVG 1200N info@marmon-herrington.com

8 8 CAPS, AXLE ENGAGE MVG 1200/R/N PM02/02

9 9 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG Cover Main Case (MVG 1200/R Only) 1 MVG Cover Main Case (MVG 1200N Only) 1 2 MVG Core Plug M12x40 Hex Head Bolt M12x100 Hex Head Bolt 9 5 MVG Bearing Cap Front Input M10x30 Hex Head Bolt 11 7 MVG Bearing Cap Front Idler M10x30 Hex Head Bolt 5 9 MVG Bearing Housing Front Output 1 10 MVG Shifter Fork 1 11 MVG Washer 1 13 MVG Spring 1 14 MVG Bushing 1 15 MVG Snap Ring 2 16 MVG O-Ring 1 17 MVG Piston 1 18 MVG Sealing Cup 1 19 MVG Cover M8x16 Hex Bolt 3 21 MVG Gasket 1 22 MVG Pressure Switch M10x40 Hex Bolt 1 25 MVG A Shim.30mm AR MVG B Shim.50mm AR 33 MVG Core Plug 1 34 MT Connector 1 AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE CAPS, AXLE ENGAGE MVG 1200/R/N info@marmon-herrington.com

10 10 GEARS & SHAFTS MVG 1200/R/N OIL PUMP PM02/02

11 11 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG Input Shaft (MVG 1200/R Only) 1 MVG Input Shaft (MVG 1200N Only) 1 2 MVG Core Plug (MVG 1200/R Only) 1 MVG Core Plug (MVG 1200N Only) 1 3 MVG Oil Seal Front Input 1 4 MVG Flange 8 Hole (1710) 1 MVG Flange 12 Hole (1760/1810) 1 5 MVG Shim 7.0mm 1 6 MVG Bearing Front Input 1 7 MVG Spacer 1 8 MVG Collar Nut M MVG Collar Nut M MVG Gear High Range 1 12 MVG Shifting Sleeve 1 13 MVG Gear Low Range MVG Gear Low Range MVG Thrust Washer 1 15 MVG Bearing Rear Input 1 16 MVG A Shim.10mm AR MVG B Shim.20mm AR MVG C Shim.40mm AR 17 MVG M6x16 Screw 4 18 MVG Oil Pump Cover 1 19 MVG Oil Pump Rim Gear 1 20 MVG Oil Pump Gear 1 21 MVG Ball 6.0mm 1 22 MVG Ball 4.5mm 1 23 MVG Oil Pump Housing 1 24 MVG Idler Gear MVG Idler Gear MVG Bearing Idler Front 1 26 MVG Bearing Idler Rear 1 27 MVG Output Shaft (MVG 1200/N Only) 1 29 MVG Bearing Rear Output 1 30 MVG Drive Gear Speedo 1 31 MVG Thrust Washer 1 32 MVG Oil Seal Rear Output MVG Shifting Sleeve 1 34 MVG Front Output Shaft (MVG 1200 Only) 1 MVG Front Output Shaft (MVG 1200N Only) 1 35 MVG Snap Ring 1 36 MVG Bearing Output Shaft 1 37 MVG Oil Seal Front Output 1 38 MVG Companion Flange (MVG 1200/R Only) 1 MVG Companion Flange (MVG 1200N Only) 1 41 MVG Flange Rear Output 8 Hole (1710) 1 MVG Flange Rear Output 12 Hole (1760/1810) 1 42 MVG Bearing 1 43 MVG Washer 1 44 MVG A Shim.10mm AR MVG B Shim.20mm AR MVG C Shim.40mm AR 45 MVG A Shim.10mm AR MVG B Shim.20mm AR MVG C Shim.50mm AR AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE GEARS & SHAFTS MVG 1200/R/N info@marmon-herrington.com

12 12 OIL PUMP MVG 1200/R/N MVG 1200/R ONLY MVG 1200N ONLY PM02/02

13 13 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG M6x16 Screw (MVG 1200/R Only) 4 2 MVG Oil Pump Cover (MVG 1200/R Only) 1 3 MVG Oil Pump Rim Gear 1 4 MVG Oil Pump Gear 1 5 MVG Ball 6.0mm 1 6 MVG Ball 4.5mm (MVG 1200/R Only) 1 7 MVG Oil Pump Housing (MVG 1200/R Only) 1 8 MVG Oil Pump Cover (MVG 1200N Only) 1 9 MVG Spring Pin (MVG 1200N Only) 1 10 MVG Oil Pump Housing (MVG 1200N Only) M6x30 Screw (MVG 1200N Only) M6x35 Screw (MVG 1200N Only) 2 MARMON-HERRINGTON ALL-WHEEL DRIVE OIL PUMP MVG 1200/R/N info@marmon-herrington.com

14 14 OUTPUT SHAFT MVG 1200R PM02/02

15 15 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG Output Shaft (MVG 1200R Only) 1 2 MVG Bearing 1 3 MVG Bearing Rear Output 1 4 MVG Washer 1 5 MVG Front Output Shaft (MVG 1200R Only) 1 6 MVG Shifting Sleeve 1 7 MVG Bearing Output Shaft 1 8 MVG Snap Ring 1 9 MVG Oil Seal Front Output 1 10 MVG A Shim.10mm AR MVG B Shim.20mm AR MVG C Shim.40mm AR 11 MVG Oil Seal Rear Output 1 12 MVG Drive Gear Speedo 1 13 MVG Inside Ring (MVG 1200R Only) 1 14 MVG Needle Bearing (MVG 1200R Only) 1 15 MVG Retaining Ring (MVG 1200R Only) 1 AR = As Required MARMON-HERRINGTON ALL-WHEEL DRIVE OUTPUT SHAFT MVG 1200R info@marmon-herrington.com

16 16 HIGH, LOW GEAR SHIFTING MVG 1200 COMPONENTS PRESENT ONLY WITH P.T.O.

17 17 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG Shifting Rod 1 2 MVG Washer 1 3 MVG Piston 1 4 MVG Snap Ring 2 5 MVG Sealing Ring 1 6 MVG Sealing Cup 2 7 MVG Piston 1 8 MVG Sealing Cup 2 9 MVG Snap Ring 1 10 MVG Sealing Element 1 11 MVG Sealing Element 1 12 MVG Sealing Ring 1 13 MVG Sealing Cup 2 14 MVG Cylinder Housing 1 15 MVG M10x25 Stud M10 Hex Nut M10 Lockwasher 2 18 MVG Gasket 1 19 MVG Sealing Cup 1 20 MVG Bushing Sleeve Inner 1 21 MVG Bushing Sleeve Outer 1 22 MVG Cover Shift Cylinder M8x25 Hex Bolt 3 24 MVG Air Fitting 3 25 MVG Gasket 3 26 MVG End Cap Housing M10x25 Hex Bolt 2 28 MVG Pin 1 29 MVG Snap Ring 1 30 MVG Stud 2 31 MVG M12x1.5 Hex Nut 2 32 MVG Pressure Switch 1 33 MVG Gasket 1 34 MT Connector 1 35 MVG Air Cylinder Seal Kit 1 MARMON-HERRINGTON ALL-WHEEL DRIVE HIGH, LOW GEAR SHIFTING MVG info@marmon-herrington.com

18 18 HIGH, LOW GEAR SHIFTING MVG 1200N PM02/02

19 19 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. 1 MVG Shifting Fork 1 2 MVG Slider 2 3 MVG Shifting Rod 1 4 MVG Cylinder Housing 1 5 MVG Cover M12x Hex Head Bolt 3 7 MVG Sealing Ring 2 8 MVG Snap Ring 1 9 MVG Stud 1 10 MVG M12x1.5 Hex Nut 1 11 MVG Air Fitting 3 12 MVG Gasket 3 13 MVG Threaded Pin 1 14 MVG M12x1.5 Hex Nut M12x1.5 Hex Nut 1 15 MVG Pin 1 16 MVG Snap Ring 1 17 MVG Pressure Switch 1 18 MVG Gasket 1 19 MVG Locking Ball 1 20 MVG Snap Spring 1 21 MVG Ball 1 22 MVG O-Ring 1 23 MVG Piston 1 24 MVG O-Ring 1 25 MVG Piston 1 26 MVG O-Ring 1 27 MVG Piston 1 28 MVG O-Ring 1 29 MVG Housing M10x30 Hex Head Bolt 2 31 MVG Screw 2 MARMON-HERRINGTON ALL-WHEEL DRIVE HIGH, LOW GEAR SHIFTING MVG 1200N info@marmon-herrington.com

20 20 POWER TAKE OFF MVG 1200/R/N PM02/02

21 21 ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. ITEM NO. MH PART NO. DESCRIPTION QTY. REQ. A MT P.T.O. Assembly 1 MVG Flange, MVG Washer M12x35 Bolt 1 4 MVG Oil Seal 1 5 MVG Housing, Front 1 6 MVG Housing, Rear M12x100 Bolt M8x20 Bolt 2 9 MVG Pin 2 10 MVG Bearing, Shaft 1 11 MVG Snap Ring 1 12 MVG Output Shaft 1 13 MVG Needle Bearing, Caged 1 14 MVG Shifting Sleeve 1 15 MVG Shifting Fork 1 16 MVG Snap Ring 2 17 MVG Piston 1 18 MVG Gasket 1 19 MVG Spring 1 20 MVG Distance Sleeve 1 21 MVG Bushing 1 22 MVG Washer 1 23 MVG Snap Ring 1 24 MVG O-Ring 1 25 MVG Pressure Switch 1 26 MVG Gasket 1 27 MVG Plug 1 MARMON-HERRINGTON ALL-WHEEL DRIVE POWER TAKE OFF MVG 1200/R/N info@marmon-herrington.com

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