SPARE PARTS BOOK. Rear Tandem Axle FRDP-13/16-S. Since No (11/2004) Book No. 292 (5/2009)
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1 SPARE PARTS BOOK S Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 FIN Hameenlinna Finland Phone Fax
2 Axle L Breather 1 Breather 2 8 KBTM_BA2.DS
3 Axle L870 Item Qty. Order no. Description Note Diff. Carrier Assembly FR 4.65/4.11, HS1700/1800 flange Diff. Carrier Assembly FR 4.65/4.11, Yoke 1710 flange Diff. Carrier Assembly FR 4.29/3.79, HS1700/1800 flange Diff. Carrier Assembly FR 7.01/6.20, HS1700/1800 flange Diff. Carrier Assembly FR 5.56/4.92, HS1700/1800 flange Diff. Carrier Assembly FR 6.36, Yoke 1710 flange Diff. Carrier Assembly FR 6.36/5.63, HS1700/1800 flange Diff. Carrier Assembly FR 8.79/7.77, HS1700/1800 flange Diff. Carrier Assembly FR=10.55/9.32, HS1700/1800 flange Hex Screw M16x40, NLA Axle Housing Track 1880, 13 ton, superseded by NLA Axle Housing Track 2040, 16 ton, superseded by NLA Axle Housing Track 1880 mm, 16 ton, superseded by Axle Housing Track 1800, 16 ton 3 NLA Axle Housing 2040, 16 ton, R650, superseded by Axle Housing 16 ton, Track 2040, 18 mm Axle Housing 16 ton, Track 1880, 18 mm 3 NLA Axle Housing 1880, 16 ton, R650, supeseded by NLA Axle Housing 16 ton, 2040, R850, supeseded by Axle Housing 16 ton, Track 1880, R650, 18 mm Axle Housing 16 ton, Track 2040, R650, 18 mm Axle Housing 16 ton, Track 2040, R850, 18 mm Axle Housing 16 ton, Track 1800, R650, 18 mm 3 N1 Note Bulletin P16003 for compatibility of axle housings Oil plug M22x1.5 - DIN908, Allen head, magnetic Seal ring D22/27x1.5 Cu Hex Screw M18x2,5x Plug 1/2"NPTF Chamber bracket 86 deg. for 165 mm slack adjuster Hex Screw M14x Nut M14 self locking Chamber bracket LH, 13 deg. for 165 mm slack adjuster Chamber bracket RH, 13 deg. for 165 mm slack adjuster Hex Screw M16x40, washer D17/30x Breather Cover Breather pipe Split pin 3.2x
4 Wheel Hub L1050 M /093 M
5 Wheel Hub L1050 M /093 Item Qty. Order no. Description Note Wheel hub T. Roller bearing T. Roller bearing Spacer ring D111/127x Shaft seal D127/ Planetary gear cover Cast iron Planetary gear cover Cooled, cast iron, optional O-ring D249.5x Allen Screw M6x Seal ring D22/27x1.5 Cu Plug M22x1.5 - DIN908, Allen head Oil plug M22x1.5 - DIN908, Allen head, magnetic
6 Wheel Bolts L879 M /004 M DS
7 Wheel Bolts L879 M /004 Item Qty. Order no. Description Note Wheel nut M22x Wheel bolt L=113 mm Wheel bolt L=93 mm Wheel bolt L=83 mm,
8 Hub Reduction L843 M i=
9 Hub Reduction L843 M i=3.636 Item Qty. Order no. Description Note Planetary gear FR 4.28/4.29/4.65/5.56/6.36/7.01/8.79/ Ring gear i=3.636, z Retainer ring D220x Ring gear hub i=3.636, z58 5 N/A Spacer ring Obsolete Lock plate S=6 mm, punched Lock Nut M90x2, s=16 mm Allen Screw M8x18, Cone head Allen Screw M8x12M8x12, Cone head 10 NLA Shim s= 0.1 mm 10 NLA Shim s= 0.15 mm 11 ar Shim s= 0.2 mm 12 ar Shim s= 0.3 mm 13 ar Shim s= 0.5 mm 14 ar Shim s= 1.0 mm Spacer ring D95/117x Protective cup D60/85x Sun gear i=3.636, z22, spline N55x Retainer ring D265x Retainer ring D55x
10 Hub Reduction L844 M i=
11 Hub Reduction L844 M i=3.214 Item Qty. Order no. Description Note Planetary gear FR 3.78/3.79/4.11/4.92/5.63/6.20/7.77/ Ring gear i=3.214, z Retainer ring D225x Ring gear hub i=3.214, z62 5 N/A Spacer ring Obsolete Lock plate S=6 mm, punched Lock Nut M90x2, s=16 mm Allen Screw M8x18, Cone head Allen Screw M8x12M8x12, Cone head 10 NLA Shim s= 0.1 mm 10 NLA Shim s= 0.15 mm 11 ar Shim s= 0.2 mm 12 ar Shim s= 0.3 mm 13 ar Shim s= 0.5 mm 14 ar Shim s= 1.0 mm Spacer ring D95/117x Protective cup D60/85x Sun gear i=3.214, z28, spline N55x Retainer ring D265x Retainer ring D55x
12 Planetary Gear L
13 Planetary Gear L Item Qty. Order no. Description Note Planet carrier i=3.636, c.d.= Lock plate D126/184x Planet gear shaft i=3.636, D34.75/ Spacer ring D35/44x Needle roller D4.762x Planet gear Z17, D44.3/ Thrust washer D34.9x Counter Piece D15/20x Hex Screw M10 x 20 - DIN
14 Planetary Gear L
15 Planetary Gear L Item Qty. Order no. Description Note Planet carrier i=3.214, c.d.= Lock plate D126/184x Planet gear shaft i=3.214, D30.2/ Spacer ring D30.35/38.5x Needle roller D4.762x Planet gear Z17, D39.75/ Thrust washer D30.4x Counter Piece D15/20x Hex Screw M10 x 20 - DIN
16 Axle Shafts L869 FRDP-13/ M DS
17 Axle Shafts L869 FRDP-13/16 Item Qty. Order no. Description Note Axle Shaft RH, L=1085, Track Axle Shaft RH, L=1085, Track Axle Shaft LH, L=1130, Track Axle Shaft RH, L=1170, Track Axle Shaft LH, L=1170, Track Axle Shaft LH, L=1280, Track Thrust pin D
18 Differential Carrier Assy (1) L DP330D1K.DS
19 Differential Carrier Assy (1) L848 Item Qty. Order no. Description Note Nut M42x Split pin 6.3x washer D43/80x Flange HS Flange ISO T End Yoke Input Splined Yoke Shield Shaft seal D85/140x13/ Bearing inner race Bearing outer race 10 ar Spacer ring (l=53.70) 10 ar Spacer ring (l=53.74) 10 ar Spacer ring (l=53.78) 11 ar Shim (s=0.30) 11 ar Shim (s=0.40) 11 ar Shim (s=0.50) Rivet D2.9x Name plate Shield plug Bearing housing T. Roller bearing 17 ar Shim (s= 0.50 mm) 17 ar Shim (s= 0.20 mm) 17 ar Shim (s= 0.10 mm) 17 ar Shim (s= 1.00 mm) Plug screw M22x1.5, hex head Seal ring D22/27x1.5 Cu Hex Screw M12x Adjusting nut D Bearing outer race Bearing inner race Nut M16x Not installed Diff. case assy Thrust washer D75/111x Side gear D55/Z Spider Pinion gear Thrust washer D29/65x Side gear D55/Z Thrust washer D97/127x Hex Screw M16x1.5, L= 207, Differential Carrier Incl. Bearing Case Halfs and Bolts Pin Ø8x Bearing Case Half Not Servised Separately Lock plate Screw M8x Hex Screw M20x Ring and pinion gear set 14/27, FR 7.01 (FR 6.20 w/3.214 hub reduction) Ring and pinion gear set 17/26, FR 5.56 (FR 4.92 w/3.214 hub reduction) Ring and pinion gear set 16/28, FR 6.36 (FR 5.63 w/3.214 hub reduction) Ring and pinion gear set 12/29, FR 8.79 (FR 7.77 w/3.214 hub reduction) Ring and pinion gear set 10/29, FR (FR 9.32 w/3.214 hub reduction) Ring and pinion gear set 9/31, FR= (FR w/3.214 hub reduction) Ring and pinion gear set 25/32, FR 4.65 (FR 4.11 w/3.214 hub reduction) Ring and pinion gear set 28/33, FR 4.29 (FR 3.79 w/3.214 hub reduction) Shield plug
20 Differential Carrier Assy (2) L DP330D1K.DS
21 Differential Carrier Assy (2) L838 Item Qty. Order no. Description Note Plug screw M10x1, hex head 14 mm Sliding Gear Sliding shoe Control fork Allen Screw M6x Stopping screw M5x Sliding ring Retainer ring D Sliding Shaft Return spring Push plate Screw M8x Membrane Membrane cover For Signal Lamp Switch Option Hex Screw M8x Seal ring D18/22x1.5 Cu Signal Lamp Switch M18x Plug screw M18x Seal ring D18/22x1.5 Cu
22 Brake Main Assembly L mm Rear Brakes
23 Brake Main Assembly L mm Rear Brakes Item Qty. Order no. Description Note Brake Bracket Anchor support Dust Shield 210 mm Sleeve D42/48x Bush D12/20/25x Return spring D30x Shaft seal D42/55x Support ring D43/65x Grease nipple M10x1, 45º Shield hat Shield plug D33/ washer D13/24x Hex Screw M10 x 20 - DIN Hex Screw M12x Hex Screw M8x S-cam shaft RH, L=550, 1800 mm Track S-cam shaft RH, L=590, 1880 mm Track S-cam shaft RH, L=670, 2040 mm Track S-cam shaft LH, L=550, 1800 mm Track S-cam shaft LH, L=590, 1880 mm Track S-cam shaft LH, L=670, 2040 mm Track Brake shoe assy 210mm, Beral Anchor bolt With grease nipple Grease nipple M10x1, Straight O-ring D36,2x3 Viton
24 Brake Shoe Assembly L
25 Brake Shoe Assembly L Item Qty. Order no. Description Note 1,2 ar Brake lining set 210mm, Beral1561, for one wheel Brake shoe 210 mm, o-ring sealing Sleeve D32/36x Roller D25/54x Spring cotter D5x Rivet Included in lining set (pos1,2) Pin D25x
26 Brake Drum L831 M M DS
27 Brake Drum L831 M Item Qty. Order no. Description Note Brake drum
28 Slack Adjusters L827 M Offset 75 mm
29 Slack Adjusters L827 M Offset 75 mm Item Qty. Order no. Description Note 1 NLA Slack adjuster RH, 165 mm, offset 75 2 NLA Slack adjuster LH, 165 mm, offset Stud bolt M12/M8, L= Nut M Nut M washer D8.4/17x Spacer plate D43/66x Retainer ring D40x
30 Slack Adjusters L1245 M
31 Slack Adjusters L1245 M Item Qty. Order no. Description Note Slack adjuster LH, L=165, offset 75, DIN Slack adjuster RH, L=165, offset 75, DIN Stud bolt M12/M8, L= Nut M Nut M washer D8.4/17x Support ring D43/65x Retainer ring D40x
32 Slack Adjusters L828 M Offset 60 mm M DS
33 Slack Adjusters L828 M Offset 60 mm Item Qty. Order no. Description Note 1 NLA Slack adjuster RH, 165 mm, offset 60, superceded by NLA Slack adjuster LH, 165 mm, offset 60, superceded by Stud bolt M12/M8, L= Nut M Nut M washer D8.4/17x Spacer plate D43/66x Retainer ring D40x
34 Slack Adjusters L1244 M
35 Slack Adjusters L1244 M Item Qty. Order no. Description Note Slack adjuster LH, 165 mm, offset Slack adjuster RH, 165 mm, offset Stud bolt M12/M8, L= Nut M Nut M washer D8.4/17x Support ring D43/65x Retainer ring D40x
36 Brake Cylinder Positioning L847 M degree
37 Brake Cylinder Positioning L847 M degree Item Qty. Order no. Description Note Bearing housing RH Bearing housing LH Sleeve D42/48x Grease nipple M10x1, Straight Shield hat Shaft seal D42/55x Retainer ring D55x1.5, since S/N (9/2006) Shaft seal D42/55x Hex Screw M16x100, Hex Screw M16x40, Chamber bracket 86 deg. for 165 mm slack adjuster w/75 mm offset Hex Screw M14x Nut M14 self locking
38 Brake Cylinder Positioning L836 M degree
39 Brake Cylinder Positioning L836 M degree Item Qty. Order no. Description Note Bearing housing RH Bearing housing LH Chamber bracket RH, 13 deg. for 165 mm slack w/60 mm offset Chamber bracket LH, 13 deg. for 165 mm slack w/60 mm offset Sleeve D42/48x Hex Screw M16x100, Hex Screw M16x40, washer D17/30x Shaft seal D42/55x Shaft seal D42/55x Retainer ring D55x1.5, since S/N (9/2006) Grease nipple M10x1, Straight Shield hat
40 ABS Equipment L794 M M DS
41 ABS Equipment L794 M Item Qty. Order no. Description Note Ring gear ABS, 100 Splines Bracket Rubber bushing D10/17, for Knorr sensor Bush Wabco Sensor Knorr, protected wire Hex Screw M10x
42 Brake Installing Parts L832 M
43 Brake Installing Parts L832 M Item Qty. Order no. Description Note Hex Screw M14x Hex Screw M14x Nut M14 self locking
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