SMALL PARTS J300P-9 AUGUST Replaces J300-P9 Dated April, Revision Log 5/11/06 - Corrected bolt part number for 1710 Series on Page 17

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1 SMALL PARTS AUGUST 2004 Replaces J300-P9 Dated April, 2002 Revision Log 5/11/06 - Corrected bolt part number for 1710 Series on Page 17

2 SMALL PARTS TABLE OF CONTENTS Balance Weight... 5 Bearing Cap Hardware Bearing Retainer Assembly Bearing Seal Protector Bearing Strap Assembly Bolts, Flange/ Flange Yoke... 7 Bolts, Nuts, Hardware... 6 Boot Kit... 8 Cap & Bolt Assembly Dust Cap, One Piece Dust Cap Assembly Dust Cap Dimensions Dust Cap Seal Dimensions Dust Cap Washer Dimensions Lube Fittings... 8 Key, Square Key, Woodruff Lock Strap, Full Round, SPL Lockwasher... 7 Lockwire, 1/2 Round Nuts & Bolts... 6 Plug, Cup... 3 Plug, Flat... 4 Plug, Welch... 4 Shipping Strap Snap Ring... 9 Spring Tab Tube Deadener U-Bolt Assembly Washer, Coupling Shaft Important: See Safety Information in General Information Section (J300P-GI)

3 SMALL PARTS Cup Plugs Type Outside Dia. of Material Spicer Dia. Height Vent Hole Part Number STEEL None STEEL None STEEL STEEL None STEEL STEEL None STEEL None STEEL STEEL None STEEL STEEL NPT STEEL STEEL STEEL STEEL None STEEL STEEL STEEL STEEL None STEEL STEEL NYLON NYLON NYLON NYLON NYLON None NYLON None NYLON NYLON NYLON NYLON NYLON NYLON NYLON Style 1 Style 2 Important: See Safety Information in General Information Section (J300P-GI) 3

4 SMALL PARTS Flat Plugs Diameter Dia. of Material Spicer Vent Hole Part Number STEEL STEEL NPT STEEL STEEL STEEL NPT STEEL STEEL Welch Plugs Diameter Dia. of Material Spicer Vent Hole Part Number None STEEL None STEEL None STEEL STEEL STEEL STEEL NPT STEEL X None STEEL None STEEL STEEL None STEEL STEEL STEEL NPT STEEL X None STEEL STEEL STEEL NPT STEEL STEEL Important: See Safety Information in General Information Section (J300P-GI)

5 SMALL PARTS Balance Weights Weight Style Spicer (oz.) Part Number * * (SPL) (SPL) * * * * (SPL) * (SPL) (SPL) * (SPL) Style 1 Style 2 Style 3 (Bent) Style 4 * Stainless steel weight for aluminum shafts Style 5 (Curved) Style 6 Important: See Safety Information in General Information Section (J300P-GI) 5

6 SMALL PARTS Bolts Head: Self Overall Hex/ Locking Grade Thread Hex. Length Thread Part 12pt (Y or N) Size Under Length Number Allen Head 12 Pt Y Bearing Strap Bolt 12 Pt Y Hex N Hex N Hex Y Bearing Strap Bolt Hex Y Hex Y Hex Y Bearing Strap Bolt Hex Y Hex Y Hex Y Pt Y Bearing Strap Bolt Hex Y 8 M M Hex N M M Hex N M M Hex Y M M Hex Y M Bearing Strap Bolt 12 Pt Y 10.9 M M Bearing Strap Bolt Nuts Self Thread Part Lock Size Hex Thickness Number (Y or N) N N N N N N Important: See Safety Information in General Information Section (J300P-GI)

7 SMALL PARTS Bolts, Lockwashers and Nuts for Companion Flange/ Brake Disc/ Flange Yoke Connections BOLT DATA APPLICATION DATA Series Thread Under Comp. Flange Brake Bolt Uses Uses Bolt Size Head Flange Yoke Disc Part L Washer Nut Torque Length Thick. Thick. Thick. Number Number Number (Lb. Ft.) 1000/ / 1350/ / 1350/ / (1480) (1550) 1480/ (1480) (1550) / , SPL100/ 1610/ SPL140/ 1710 SPL140/ SPL170/ SPL250/ /1880/ Th d size Part Number Nut Finish Torque to (lb. ft.) CADMIUM BLACK SILVER (1) BLACK SILVER (2) CADMIUM BLACK M30 X CADMIUM (1) Flange Diameter is 2.125" (2) Flange Diameter is 2.500" Shaft Nuts Important: See Safety Information in General Information Section (J300P-GI) 7

8 SMALL PARTS Boot Kits Boot Lg. Sm. Spicer Lg. Dia. Sm. Dia. Boot Part Clamp Clamp Part Boot Boot Length Number Part Part Number Number Number X X X X X X X (3) X (2) X (1) X (1) (1) SPL170/250 (2) SPL140 (3) SPL100 Lube Fittings Style 1 Style Th d size Hex Overall Spicer Length Part Number NPT Installs w/screwdriver 2 # Installs w/screwdriver NPTF Use pliers to tighten Style 2 Style 3 8 Important: See Safety Information in General Information Section (J300P-GI)

9 SMALL PARTS Snap Rings Style Fits Thick Color Spicer Brg. Dia. (+or ) Part Number NONE GREEN PURPLE COPPER Spec for use w/shipping strap COPPER Spec for use w/wheel jt NONE COATED COPPER SILVER COATED YELLOW BLUE NONE COPPER COATED SILVER YELLOW NONE COPPER YELLOW BLACK COPPER SILVER NONE NONE Xtra thick, used in Mercruiser kit no X NONE Spec for use w/wheel jt NONE COPPER NONE NONE NONE NONE Style 1 Style 2 Style 3 Important: See Safety Information in General Information Section (J300P-GI) 9

10 SMALL PARTS CL-CL U-bolt Assemblies 2 U-bolts and 4 Nuts each Joint Thread CL-CL Fits U-bolt L washer Nut Nut Part Series Dia. Bearing No. No. No. Torque Number Cap Dia. (Lb. Ft.) X X X 1330 Special X X X X X 3R X CL-CL Bearing Strap Assemblies 2 straps and 4 bolts each Joint Fits Thread Bolt Strap Bolt CL-CL Bolt Part Series Brg. Cap Dia. Length No. No. Torque Number Dia. (Lb. Ft.) SPL90/ X X X X X M8 X MM X 1350/ X X X X X X X 3R N.S.S. N.S.S X X Uses Lockwasher 10 Important: See Safety Information in General Information Section (J300P-GI)

11 SMALL PARTS Joint Thread CL-CL Bolt Bolt Strap Bolt Part Series Dia. Torque Length No. No. Number (Lb. Ft.) SPL140 M12 x g M X SPL170 M12 x g M X SPL250 M12 x g M X X X (1) (1) Kit contains only one cap and two bolts Cap and Bolt Assemblies Bearing Retainer Assemblies 2 caps or 2 retainers and 4 bolts each CL-CL Style 1 Style Series SPL140/170/250 Series Bearing Cap Hardware/Spring Tab Lock Th d size Length Fits Bolt Used w/ Strap Under Series Part Lock Strap Style Head Number Number (2) (2) (2) (2) (3) (3) (3) (2) (2) (1) W.B (1) 2 M8 x g.551 SPL140/170/ M(2) (SPL) 250 (1) Used with wing bearing type bearing caps (2) Self locking bolts with lock patch (3) Self locking bolts with serrated heads Note: Spicer does not recommend re-use of self locking bolts and does not recommend using serrated head, self locking bolts with lockstraps. Important: See Safety Information in General Information Section (J300P-GI) 11

12 SMALL PARTS 1/2 Round Lockwires Series Part Number SPL SPL SPL Full Round Lock Straps/ SPL Lock Straps CL-CL Bolt Size Series Part Bolt Holes Number Shipping Straps Series Part Number 1000/ / Bearing Seal Protectors Bearing Kit Part Seal Protector Diameter Number Part Number X X X X X X X X X X X X X X X Bearing Kit Part Seal Protector Diameter Number Part Number X (1) X X X X X X X X (1) X X SPL90X SPL100-1X (1) SPL140X SPL170X SPL250X (1) Re-lube Kit 12 Important: See Safety Information in General Information Section (J300P-GI)

13 SMALL PARTS Dust Cap Assemblies Series Dust Cap Washer O.D./I.D. Seal Seal O.D./I.D. Type Dust Part Th'd End Part or Part Material or R=Round Cap Number R=Round Number O.D. Spline Number R=Rubber O.D. Spline S=Splined Assy S=Splined & # Teeth C=Cork & # Teeth /R C 1.594/1.000 R D2L 1000/ /S C 1.594/1.000 R D2A /S C 1.219/.875 R D1A /S C 1.781/.875 R D1B /R / C 1.594/1.000 R D2B /R / R 1.562/.969 R D2F /S R 1.562/.969 R D2K /R / R 1.625/1.125 R D2M /R / C 1.641/1.156 R D2C /R / C 1.641/ S D3E /R / R 1.750/1.219 R D2N /R / C 1.641/ S D3E /R / R 1.750/1.219 R D3F /R / C 1.750/1.250 R D3A /R / C 1.766/1.375/16 S D3G /R / C 1.766/1.375/16 S D3G /R / C 1.951/1.295 R D3H /R / C 1.750/1.250 R D3A /R / R 1.750/1.219 R D3F /R / C S D3K /R / C 2.000/1.406 R D4F /R / C 1.750/1.250 R D3B /R / C 2.703/1.719 R D3D /R / C 1.951/1.295 R D3H /R / C 1.938/ S D3J /R / C 2.000/1.406 R D4A /R / C 2.000/1.406 R D4E /R / R 1.984/1.375 R D4G /R / C 2.203/1.406 R D4J /R / C 2.953/1.922 R D4L /R / C 2.188/1.719 S D4K /R / C 2.188/1.375 R D4M /R / C 2.969/1.546 R D5C /R / C 2.516/1.625 R D5E /S / C 2.203/2.000 R D6A /R / C 3.547/2.875 R D6E /R / C 3.547/2.875 R D6E /R / C 3.547/2.875 R D6E /R / C 4.641/3.625 R D9A Important: See Safety Information in General Information Section (J300P-GI) 13

14 SMALL PARTS One Piece Dust Caps Used Fits Splined Slip Yoke Greasable On Type Shaft Spline Y=Yes Part Series Neck Dia. Size N=No Number Dia N SPL Y ,1330, Y X Y X Y X N N N N , N N Dust Cap Seal Dimensions Part Type O.D. I.D./ No. of Thickness Material Number R=Round O.D. Spline Splines Teeth S=Splined R Cork R Rubber R Cork R Cork R Rubber R Cork R Cork S Cork R Rubber R Cork S Cork S Cork S Cork R Cork R Cork R Cork R Cork S Cork R Cork R Cork R Cork R Cork S Cork R Cork R Cork R Cork R Cork R Cork R Cork R Cork 14 Important: See Safety Information in General Information Section (J300P-GI)

15 SMALL PARTS Dust Cap Dimensions Dust Cap Type I.D. Threads Hole Size Length Part Number R=Round S=Splined S S R R R R R R R R R R R S R R R R R Dust Cap Washer Dimensions Washer Type O.D. I.D. Round Part R=Round Hole/ No. of Thickness Number S=Splined O.D. Spline Teeth R S ON R S R S S R R R R R S S R S R R R R R R R Important: See Safety Information in General Information Section (J300P-GI) 15

16 SMALL PARTS Coupling Shaft Washers I.D. O.D. Thickness Part Number W Tube Deadeners Fits Tube O.D. Tube Wall th k Length Part Number (SPL) (SPL) 16 Important: See Safety Information in General Information Section (J300P-GI)

17 SMALL PARTS Square Keys Width Length Key Part Number.250 x Woodruff Keys Width Key Part Number Woodruff Spicer.3125 B Important: See Safety Information in General Information Section (J300P-GI) 17

18 Notes 18 Important: See Safety Information in General Information Section (J300P-GI)

19 Notes.pdf Version Control Initial Publication Pg. 3 - Corrected Cup Part Number from to Important: See Safety Information in General Information Section (J300P-GI) 19

20 Dana Corporation Heavy Vehicle Technologies & Systems Service PO Box 321 Toledo, Ohio SAY-DANA ( ) www2.dana.com/expert Dana Corporation Heavy Vehicle Technologies & Systems Service - Canada 5095 South Service Road Beamsville, Ontario LOR 1BO Tech Service: (905) Dana Corporation Heavy Vehicle Technologies & Systems Service - International (419) /06 Printed in U.S.A Copyright Dana Corporation, All rights reserved.

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