Illustrated Parts List

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1 Spicer Drive Axles Illustrated Parts List Spicer Single Speed Drive Axles AXIP-0866 October 999 J75-S, J90-S J20-S, J220-S J230-SB, W230-S

2 TABLE OF CONTENTS Model Identification Numbering System... i Julian Date Code... Axle Identification... Components... 2 Parts List Axle Shafts... 4 Housings... 5 End Yoke Assemblies... 6 Pinion Bearing Spacers... 7 Pinion Bearing Cage Shim... 7 Kits... 8 Pinion Bearing Spacers Ring Gear and Pinion Differential Parts Differential Cases Differential Bearings and Seals GENUINE SPICER SERVICE PARTS Should an axle assembly require replacement component parts, it is recommended that Spicer Heavy Axle Service Parts be used. Spicer Heavy Axle Service Parts are manufactured under the same rigid specification as are original equipment axle components. This assures the customer who uses genuine Spicer service parts, maximum reliability for a Spicer Heavy Axle assembly. They may be obtained through your vehicle manufacturer. The use of non-original Spicer service parts may cause premature component failure and may void the warranty. The items included in this book are currently being offered as service parts at the time of printing. The part numbers and illustrations are provided specifically for reference purposes only. Therefore, Spicer reserves the right to update this manual without notice or liability. MODEL IDENTIFICATION NUMBERING SYSTEM J 75 SB N Family (J, W) Nominal Load Carrying Capacity (75 = 7,500 Lbs.) (90 = 9,000 Lbs.) (20 = 2, 000 Lbs.) (220 = 22, 000 Lbs.) (230 = 23, 000 Lbs.) Gearing Type (SB= Single Reduction School Bus only) Differential Option (N= No-SPIN Differential) i

3 JULIAN DATE CODE MODEL YEAR DAY OF YEAR DAY OF YEAR MODEL YEAR Mylar Tag Aluminum Tag AXLE IDENTIFICATION All axle assemblies are identified with two tags. One located on the differential carrier, and the other located on the right hand side of the axle housing. Two types of tags may be found on the axle, an aluminum tag that is riveted on the assembly or a coated mylar tag. The aluminum differential carrier tag contains the following items: serial number, according to the julian date code, the Dana part number, and ratio. The mylar differential carrier tag contains the following: Dana part number, julian date code, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. The aluminum axle assembly tag contains the following items: serial number, according to the julian date, Dana part number, and the model. The mylar axle assembly tag contains the following items: Dana part number, julian date code, axle model, and ratio. Optional items include customer part number, line set number, and the last six digits of the vehicle serial number. DANA PART NUMBER CUSTOMER PART NUMBER (OPTIONAL) SERIAL NUMBER DANA PART NUMBER SN 07095A R44CA03-4X RATIO 4.44 Carrier Tag JULIAN DATE CODE Carrier Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL) LINE SET NUMBER (OPTIONAL) DANA PART NUMBER CUSTOMER PART NUMBER (OPTIONAL) MODEL SERIAL NUMBER DANA PART NUMBER JULIAN DATE CODE SN 07095B R44AF2-3 MODEL J20-S Axle Assembly Tag LAST SIX DIGITS OF VEHICLE SERIAL NUMBER (OPTIONAL) LINE SET NUMBER (OPTIONAL) Axle Assembly Tag MODEL

4 COMPONENTS A 4 38 Pinion-Up Components prior to April 28, * 43* * 45* A Optional No-SPIN * IMPORTANT: Axle assembilies built prior to April 28, 997 will require these components in Pinion-Up applications. Axle assemblies built after this date will use Item 0 without Items 42, 43, 44, 45 in the Pinion-Up applications. 9*, 0 8 2

5 PARTS LIST Item Part Name Qty. J75-S J90-S/J20-S J220-S/J230-SB* W230-S + (**See Note) Pinion Nut HN62 HN62 HN62 HN62 3 End Yoke Assembly See Page 6 for correct part numbers 4 + Pinion Oil Seal After 7/5/9 HH05 HH05 HH05 HH05 Before 7/5/9 GGAHH03 GGAHH03 GGAHH03 GGAHH03 5 Bearing Preload Spacer R 6 + Outer Pinion Bearing Cone 360HB00 360HB00 360HB C9 7 Bearing Cage Bolt 6 HM7 HM7 HM7 HM 8 + Outer Pinion Bearing Cup 360HA00 360HA00 360HA C 9 Bearing Cage w/ Cups (Pinion Up) 59367C C C9 057CP06-X 0 Bearing Cage w/ Cups (Standard) 45479C C C C9 Pinion Bearing Cage Shim See Page 7 for correct part numbers 2 + Pinion Preload Spacer (Selective) See Page 7 for correct part numbers 3 + Inner Pinion Bearing Cup 360HA00 360HA00 360HA00 HA Inner Pinion Bearing Cone 360HB00 360HB00 360HB00 HB Pinion & Ring Gear Set See Page 8 for kit 6 + Pinion Pilot Bearing 9082R9 9082R9 9082R C9 7 Carrier Mounting Bolt Grade 8, 5/8" UNC x -3/4" 2 HM09 HM09 HM09 Grade 8, 5/8" UNC x 2-/4" 2 HM0 Grade 8, 5/8" UNC x -3/4" 0 HM09 8 Carrier Sub-Assembly (Includes Items 22 & 23) 609R93 609R93 609R C92 9 Adjusting Ring R 69208R 69208R 6066R 20 Adjusting Ring Lock R2 5749R2 5749R2 5749R2 2 Cotter Pin (3/6" x ") Differential Bearing Cap Bolt 4 HM200 HM200 HM200 HM Differential Bearing Cap Washer 4 HN25 HN25 HN25 HN25 24 Differential Bearing Cup 2 ST26 ST26 ST26 HA0 25 Differential Bearing Cone 2 ST262 ST262 ST262 HB Differential Case Nut Differential Case Cap Half R R R2 6080R Differential Gear Thrustwasher Differential Side Gear 2 Kit only 30 + Differential Pinion Thrustwasher Differential Pinion Mate 4 See Page 8 for correct part numbers 32 + Differential Cross Shaft 33 Ring Gear Rivet 2 HM204 HM204 HM204 HM203 33A + Ring Gear Bolt Kit 40KY0-X 40KY0-X 40KY0-X 057KY0-X 34 + Differential Case Flange Half 3.54 Ratio 58428C 58428C 58428C C 3.73 thru 4.44 Ratios C C C R thru 8.7 Ratios C C C 609R Differential Case Bolt 3.54 Ratio 8 HM23 HM23 HM23 HM thru 4.44 Ratios 8 HM22 HM22 HM22 HM thru 8.7 Ratios 8 HM2 HM2 HM2 HM2 36 Magnetic Drain Plug HM232 HM232 HM232 HM Axle Housing See Page 5 for correct part numbers 38 Temperature Sensor Plug MJAHM5 MJAHM5 MJAHM5 MJAHM5 39 Filler Plug MJAHM20 MJAHM20 MJAHM20 MJAHM20 40 Vent Plug MJAHN0 MJAHN0 MJAHN0 MJAHN0 4 Axle Shaft 2 See Page 4 for correct part numbers + Item included in Kits * J230-SB model used for school bus applications 3

6 PARTS LIST (CONTINUED) Item Part Name Qty. J75-S J90-S/J20-S J220-S/J230-SB* W230-S 4A Gasket, Axle Shaft use w/ MJASR03- MJAHG05(J230) Gasket, Axle Shaft use w/ MJASR27 Gasket, Axle Shaft use w/ 57348C2 Gasket, Axle Shaft use w/ 57350C2/MJASR24 Retainer - Pinion Up Scoop - Pinion Up Washer - Pinion Up Screw - Pinion Up No-SPIN Differential (Optional).875" x 36 Splines 2.000" x 39 Splines 2.25" x 4 Splines 2.375" x 46 Splines * J230-SB model used for school bus applications 23687R R HG06 HG C C9 057HG0(J220) 23687R R GN00 057GN00 AXLE SHAFTS Spicer Axle Identifier L S H Stamped Spicer Part Number -S- -L- Spline Length Size 3.228" x " 2.49" x " 2.835" x " 3.500" x " 3.500" x " 2.835" x " 2.835" x " -H- Hole Type Straight Tapered Straight Straight Tapered Tapered Straight Tapered J75-S J90-S/J20-S J220-S J230-SB W230-S 57348C2 MJASR C C2 MJASR24 MJASR03-230SR00-057SR02-4

7 HOUSINGS Suspension J75-S J90-S/J20-S J220-S J230-SB W230-S 4 Spring - Standard (Excluding J20-S) 042CH00 R44CH00 047CH08 057CH00 R44CH0 047CH05 047CH06 057CH08 R44CH2 047CH0 047CH0 057CH0 R44CH22 057CH4 R44CH24 057CH2 R44CH26 R44CH34 ABS Option R44CH38 047CH08 047CH9 057CH0 R44CH39 047CH08 057CH20 4 Spring - Standard (J20-S Only) R44CH05 R44CH25 R44CH30 ABS Option R44CH6 R44CH23 R44CH3 4 Spring - Standard (Pinion Up) 042CH05 R44CH 047CH R44CH3 047CH3 R44CH29 047CH5 R44CH32 047CH6 R44CH35 047CH7 ABS Option R44CH37 047CH8 057CH7 R44CH23 057CH23 Air (Excluding J20-S) 047CH04 474CH02 472CH26 ABS Option 472CH26 057CH Air (J20-S Only) R44CH7 R44CH36 ABS Option R44CH7 R44CH33 Air (Pinion Up) R44CH28 057CH8 ABS Option R44CH28 057CH9 Bare 057CH04 5

8 END YOKES ASSEMBLIES ITEM 3 Series A B Spline Joint Angle Style Previous Part Number Spicer Part Number " 4.9" 2.4" º BS X X " 4.97" 2.4" º BS X X " 4.97" 2.364" º BS X X 60.88" 5.3" 2.4" º HR X X 60.88" 5.3" 2.364" º HR X X ".88" 5.3" 5.3" 2.4" " º 33.5º HR BP X X X X " - 32 N/A C F X 70.94" 6.09" 2.4" º HR X X 70.94" 6.09" 2.364" º HR X X " 7.00" 2.364" º HR X X 80.94" 7.55" 2.364" º HR X X HR (Half Round), BS (Bearing Strap), UB (U-Bolt), CV (Constant Velocity), BP (Bearing Plate), CF (Companion Flange) 6

9 Available as Spacer Kit Available as Spacer Kit PINION BEARING SPACERS J MODEL - ITEM 2 W MODEL - ITEM 2 Thickness Inches MM Spicer Part Number 042HS0-042HS HS HS HS HS HS HS HS HS HS0-042HS HS HS HS HS HS HS HS HS HS HS HS HS HS HS0-26 Thickness Inches MM SPACER KIT Range J Model.73 thru W Model thru.96 Spicer Part Number 474HS0-474HS HS HS HS HS HS HS HS HS HS0-474HS HS HS HS HS HS HS HS HS0-20 Spicer Part Number 042KV00-X 474KV00-X PINION BEARING CAGE SHIM J MODEL - ITEM W MODEL - ITEM Thickness Inches MM Spicer Part Number 042HS HS04-042HS04-2 Thickness Inches MM Spicer Part Number 057HS HS04-057HS04-2 7

10 KITS RING GEAR AND PINION Ratio J75-S C C C C C C C C C C C9 J90-S/J20-S C C C C C C C C C C C9 J220-S/J230-SB C C C C C C C C C C C9 **Note: Use a HN39 Pinion Nut Washer / HN63 Pinion Nut combination with a 480 series End Yoke. W230-S C C C C C C C C C C9 Included Items, 2**, 5 DIFFERENTIAL PARTS Spline Description.875" x 6.875" x " x " x " x " x " x " x 46 J75-S 042KR00-X 472KS07-X J90-S/J20-S J220-S/J230-SB W230-S Included Items R44KR00-X 472KS08-X 047KR00-X 472KS09-X 057KR00-X 472KS0-X 28, 29, 30, 3, 32 DIFFERENTIAL CASES Ratio thru thru 8.7 J75-S C C C9 J90-S/J20-S J220-S/J230-SB W230-S Included Items C C C C C C C C C9 26, 27, 34, 35 DIFFERENTIAL BEARINGS AND SEALS J75-S J90-S/J20-S J220-S/J230-SB W230-S 472KS0 472KS0 472KS0 474KS0 Included Items 4, 6, 8, 3, 4, 6, 24, 25 8

11 0 NOTES

12 For Dana spec ing Aftermarket or service assistance, Group call or visit our website at PO Box 32 Toledo, Ohio Dana Warehouse Commercial Distributor: Vehicle Products Group 3939 OE Technology Dealers: Drive Maumee, Ohio, USA AXIP-0866 Printed in U.S.A. Copyright Dana Limited, 202. All rights reserved. Dana Limited.

Dana Spicer Drive Axles

Dana Spicer Drive Axles F5, F70-S Illustrated Parts List AXIP-8663 July 997 For the most current information, visit the Roadranger web site at www.roadranger.com TABLE OF CONTENTS Model Identification