GROUP 2 POWERTRAIN 636 EXTENDO PARTS BOOK

Transcription

1 GROUP 2 POWERTRAIN 636 EXTENDO POWER TRAIN (636 W/ CUMMINS, CLARK T12000, AND SPICER AXLES), AL TRANSMISSION TO ENGINE CONNECTION, BL ENGINE BLOCK HEATER, LL ELECTRICAL SCHEMATIC, AL ELECTRICAL PLUG-INS SCHEMATIC, BL SWITCH PANEL ASSEMBLY, FL CLARK T1200 LONG DROP TRANSMISSION ASSEMBLY (CONVERTER HOUSING GROUP), LL CLARK T1200 LONG DROP TRANSMISSION ASSEMBLY (CASE AND PLATE GROUP), LL CLARK TRANSMISSION (TORQUE CONVERTER), LL CLARK TRANSMISSION (PUMP DRIVE GROUP W/HIGH CAPACITY IDLER), LL CLARK TRANSMISSION (CHARGING PUMP MOUNTING & DRIVE), LL CLARK TRANSMISSION (REVERSE IDLER), LL CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL CLARK TRANSMISSION (3RD SHAFT LING DROP) (3 SPEED), LL CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL CLARK TRANSMISSION (OUTPUT SHAFT GROUP LESS DISCONNECT, WITH BRAKE), LL CLARK TRANSMISSION (DISC BRAKE GROUP), LL CLARK TRANSMISSION (CALIPER ASSEMBLY), LL CLARK TRANSMISSION (ELECTRIC CONTROL GROUP WITH MODULATION), LL CLARK TRANSMISSION (DRIVE PLATE GROUP), LL DIPSTICK INSTALLATION (DRAWING), BL TRANSMISSION SHIFT CONTROL FOR 636, LL FUEL CIRCUIT, SK EXHAUST ASSEMBLY, WITH TURBO, AL EXHAUST TUBE ASSEMBLY FOR EXHAUST WITH TURBO, AL AIR CLEANER INSTALLATION, BL AIR CLEANER ASSEMBLY, LL RADIATOR HOSE CIRCUIT INSTRUMENT PANEL/DASH ASSEMBLY, SK INSTRUMENT PANEL ASSEMBLY, BL-9721-F DRIVE SHAFT ASSEMBLY, BL REAR UNIVERSAL DRIVE SHAFT, BL WHEEL END ASSEMBLY (DRY DISC BRAKE), LL FRONT AXLE ASSEMBLY, LL STEERING CYLINDER ASSEMBLY, LL AND LL DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE) STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY DIFFERENTIAL CARRIER ASSEMBLY, LL DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY) TIE ROD ASSEMBLY REAR AXLE ASSEMBLY, LL STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY STEERING CYLINDER ASSEMBLY, LL AND LL PAGE 2-1

2 DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE) DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY) TIE ROD ASSEMBLY WHEEL (TRACK WITH SPICER AXLE), AL PAGE 2-2

3 NOTES PAGE 2-3

4 POWER TRAIN (636 W/ CUMMINS, CLARK T12000, AND SPICER AXLES), AL PAGE 2-4

5 POWER TRAIN (636 W/ CUMMINS, CLARK T12000, AND SPICER AXLES), AL ITEM PART NUMBER DESCRIPTION REQ D 1 LL ENGINE, CUMMINS 4BT LL TRANSMISSION, CLARK 1 3 LL AXLE, FRONT SPICER 1 4 LL AXLE, REAR SPICER 1 5 LL-6604 PIN, AXLE 2 6 BL MOUNT, TRANSMISSION 2 7 LL CAPSCREW, 5/8 NF X 3-1/2 LG. 2 8 LLS LOCKWASHER, 5/8 2 9 LL NUT, HEX, 5/8 NF 2 10 LL MOUNT, RUBBER 3 11 BL DRIVESHAFT, FRONT 1 12 BL DRIVE SHAFT, REAR 1 13 LL PUMP ASSEMBLY 1 14 AL EXHAUST ASSEMBLY 1 15 BL AIR CLEANER INSTALLATION 1 16 LL CAPSCREW, M X 40 MM 8 17 LLS LOCKWASHER, M LL RADIATOR 1 19 BL SHROUD 1 20 FL-9425 CIRCUIT, RADIATOR HOSE 1 21 AL SKID 1 22 BL TRANS. - ENG. CONNECTION 1 23 LL SPACER, FAN 1 24 LL FAN 1 25 LLS LOCKWASHER, 1/ LL CAPSCREW, 1/2 NC X 1-1/ LL WASHER, SNUBBING 1 28 LL WASHER, SNUBBING 3 29 LLS LOCKWASHER, M LL CAPSCREW, M X 80 MM 1 31 LL CAPSCREW, 1/2 NC X LL NUT, NYLOCK, 1/2 NC 2 33 LLS LOCKWASHER, 5/ LL CAPSCREW, 5/116 NC X 3/ LL GREASE HOSE ASSEMBLY 2 36 LL-4020 GREASE TAB 2 PAGE 2-5

6 POWER TRAIN ASSEMBLY, AL SERVICE BULLETIN REFERENCE SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE REPLACES PART #LL REPLACES PART #LL REPLACES PART #LL PAGE 2-6

7 NOTES PAGE 2-7

8 TRANSMISSION TO ENGINE CONNECTION, BL ITEM PART NUMBER DESCRIPTION REQ D FLYWHEEL 1 2 CAPSCREW, M10 X 1.50 X 35 MM 11 3 LOCKWASHER, MIO 11 4 CAPSCREW, 3/8 X 1-3/4 NF 8 5 LO & WASHER, 3/8 8 PAGE 2-8

9 ENGINE BLOCK HEATER, LL B SERIES 4B3.9, 4BT3.9 (3.9L, 239 C.I.D.)4CYL. 750W/ 120V 6B5.9, 6BT5.9 (5.9L, 359 C.I.D.)6CYL. 750W/ 240V REPLACES PLUG ON RIGHT SIDE OF ENGINE. PAGE 2-9

10 ELECTRICAL SCHEMATIC, AL PAGE 2-10

11 ELECTRICAL SCHEMATIC, AL ITEM PART NUMBER DESCRIPTION REQ D AL ELECTRICAL SCHEMATIC REF. 1 LL GAUGE, WATER TEMP 1 2 LL GAUGE, TC TEMP 1 3 LL GAUGE, FUEL 1 4 LL LAMP, BRAKE OIL PK. 1 5 LL LAMP, LOW OIL - LOW VOLTAGE 1 6 LL METER, HOUR 1 7 LL SONALERT 1 8 LL SWITCH, PK. BRAKE 1 9 LL FUEL SENDER 1 10 LL SWITCH, BRAKE OIL 1 11 LL SENDER, H2O TEMP 1 12 LA SWITCH, OIL PRESSURE 1 13 LA FUSE HOLDER 1 14 LL SWITCH, KEY 1 15 LL RELAY, VOLT LT LL HORN 1 17 LL HORN RELAY 1 18 LL HORN BUTTON 1 19 LL SOLENOID, START 1 20 LL SENDER, TC TEMP 1 21 LL CIRCUIT BREAKER, 30 A 1 22 LL ALARM, BACKUP 1 PAGE 2-11

12 ELECTRICAL PLUG-INS SCHEMATIC, BL Service Information Plug 2 Shift Lever Key Switch Acc. Key Switch Ign. Fuel Level Sender Com. Low Volt Relay Plug 1 Cab Engine 39 57A 7A 9 34 Key Switch Ign. Plug 2 Shift Lever Coil-Low Volt Relay Plug 3 Dash Plug 3 Dash Plug 3 Dash Plug 1 Engine Plug 1 Engine Brake Oil Switch Parking Brake Switch Plug 1 Engine Plug 3 Cab Dash Torque Conv. Temp. Sender Oil Press. Switch Water Temp. Sender Start Sol. Coil Alt. Ind. Light Term Horn Pos. Wire Backup Horn Neg. Wire Alt. Ext. Term A A Note: Plugs are Located Under Lower Dash. Brake Oil Light Parking Brake Light Water Temp. Gauge Eng. Oil Light TC Temp. Gauge All Gauges & Lights Fuel Gauge Low Volt Light Plug 2 Shift Lever Backup Plug 1 Engine Key Switch St. Plug 1 Engine Key Switch Ign. Ground PAGE 2-12

13 NOTES PAGE 2-13

14 SWITCH PANEL ASSEMBLY, FL-8733 PAGE 2-14

15 SWITCH PANEL ASSEMBLY, FL-8733 ITEM PART NUMBER DESCRIPTION REQ D 1 FL-8701 PANEL, SWITCH REF. 2 LL SWITCH, TOGGLE AR 3 LL SEAL, WEATHER AR 4 LL PLUG, HOLE AR NOTE: SWITCHES ILLUSTRATED IN ON POSITION AR - AS REQUIRED SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-15

16 CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CONVERTER HOUSING GROUP), LL PAGE 2-16

17 CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CONVERTER HOUSING GROUP), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL PLUG, REG. PRESSURE PORT 1 2 LL PLUG 1 3 LL PLUG 1 4 LL GASKET, HOUSING TO PLATE 1 5 LL HOUSING, CONVERTER 1 6 LL PLUG (HI & 3RD PORT) 2 7 LL LOCKWASHER, CONV. HSG. TO TRANS. CASE SCREW 13 8 LL SCREW, CONV. HSG. TO TRANS. CASE 13 9 LL LOCKWASHER, CONV. HSG. TO PLATE SCREW 1 10 LL SCREW, CONV. HSG. TO PLATE 1 11 LL LOCKWASHER, CONV. HSG. TO PLATE SCREW 6 12 LL SCREW, CONV. HSG. TO PLATE 6 13 LL SCREW NI, CONV. HSG TO PLATE SCREW 1 14 LL LOCKWASHER, NI CONV. HSG. TO PLATE SCREW 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-17

18 CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CASE AND PLATE GROUP), LL PAGE 2-18

19 CLARK T12000 LONG DROP TRANSMISSION ASSEMBLY (CASE AND PLATE GROUP), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL PLUG, SENSOR PORT 1 1A LL PLUG, SENSOR PORT (NOT ILLUSTRATED) 1 2 LL O-RING, SENSOR PORT PLUG 1 3 LL SPACER PLATE AND TUBE ASSEMBLY 1 4 LL PLUG, PIPE 1 5 LL PLUG, OUTLET TEMP. PORT 1 6 LL GASKET, PLATE TO TRANS. CASE 1 7 LL PIN, PLATE TO TRANS. CASE DOWEL 1 8 LL CASE, TRANSMISSION 1 9 LL PLUG, FILLER 1 11 LL PLUG, PIPE 1 11A LL PLUG, (INCLUDES ITEM 11B) (NOT ILLUSTRATED) 1 11B LL O-RING, PLUG (INCLUDED IN 11A) (NOT ILLUST.) 1 12 LL PLUG, SENSOR PORT 1 12A LL SCREW, SENSOR PORT PLUG (NOT ILLUSTRATED) 1 13 LL O-RING, PLUG 1 15 LL AIR BREATHER 1 16 LL PLUG, PIPE 2 16A LL O-RING, PLUG (INCL. IN ITEM 16) (NOT ILLUSTR.) 2 18 LL PLUG, SENSOR PORT 1 19 LL PLUG, OIL LEVEL 2 20 LL O-RING, PLUG 2 21 LL TUBE & SCREEN ASSEMBLY 1 22 LL RING, OIL SUPPLY TUBE SEAL 1 23 LL SCREW, RETAINER CLIP 1 23A LL NUT, CLIP SCREW (NOT ILLUSTRATED) 1 24 LL WASHER, CLIP SCREW 1 24A LL WASHER, CLIP SCREW SEAL (NOT ILLUSTRATED) 1 25 LL CLIP, OIL SUPPLY TUBE RETAINER 1 25A LL SPACER, CLIP (NOT ILLUSTRATED) 1 26 LL PLUG, MAGNETIC DRAIN 1 27 LL PLUG, DRAIN BACK PORT 1 28 LL PIN, PLATE TO TRAN. CASE DOWEL 1 29 LL LOCKWASHER, PLATE TO TRANS. CASE SCREW 5 30 LL SCREW, PLATE TO TRANS. CASE 5 31 LL SCREW, PLATE TO TRANS. CASE 5 32 LL LOCKWASHER, PLATE TO TRANS. CASE SCREW 5 33 LL WASHER, POPPET RETAINER 1 34 LL SPRING, SAFETY VALVE 1 35 LL SEAT, SAFETY VALVE 1 36 LL RING, SEAT SNAP 1 37 LL POPPET, SAFETY VALVE 1 38 LL SCREW, BAFFLE HOLE (NOT ILLUSTRATED) 1 39 LL LOCKWASHER, BAFFLE HOLE SCREW (NOT ILLUSTR.) 1 PAGE 2-19

20 CLARK TRANSMISSION (TORQUE CONVERTER), LL PAGE 2-20

21 CLARK TRANSMISSION (TORQUE CONVERTER), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL RING, PLUG SNAP 1 2 LL PLUG, TORQUE CONVERTER 1 3 LL O-RING, TORQUE CONVERTER PLUG 1 4 LL RING, IMPELLER HUB SNAP 1 5 LL TORQUE CONVERTER ASSEMBLY 1 6 LL RING, IMPELLER HUB SNAP 1 7 LL SEAL, CONVERTER HOUSING OIL 1 8 LL O-RING, OIL DISTRIBUTOR RING 1 9 LL RING, OIL DISTRIBUTOR 1 10 LL O-RING, OIL DISTRIBUTOR 1 11 LL BEARING, TORQUE CONVERTER 1 12 LL GEAR, IMPELLER HUB (35T) 1 13 LL RING, STATOR SUPPORT SNAP 1 14 LL RING, STATOR SUPPORT PISTON 1 15 LL EXPANDER, STATOR SUPPORT PISTON RING 1 16 LL STATOR SUPPORT ASSEMBLY (ITEM 17 & 20) 1 17 LL BUSHING, (INCLUDES ITEM 16) 1 18 LL WASHER, IMPELLER HUB GEAR 1 19 LL RING, STATOR SUPPORT SNAP 1 20 LL BEARING (INC. ITEM 16) 1 PAGE 2-21

22 CLARK TRANSMISSION (PUMP DRIVE GROUP W/HIGH CAPACITY IDLER), LL PAGE 2-22

23 CLARK TRANSMISSION (PUMP DRIVE GROUP W/HIGH CAPACITY IDLER), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL WASHER, PUMP DRIVE IDLER THRUST 1 2 LL BEARING, IDLER GEAR 1 3 LL GEAR, PUMP DRIVE IDLER (31T) 1 4 LL PUMP DRIVE IDLER SHAFT & PIN ASSEMBLY (INC. 8) 1 5 LL WASHER, PUMP DRIVE IDLER THRUST 1 6 LL RING, PUMP DRIVE GEAR RET. SNAP 1 7 LL GEAR, PUMP DRIVE (34T) 1 8 LL PIN, ROLL (INCLUDED IN ITEM 4) 1 PAGE 2-23

24 CLARK TRANSMISSION (CHARGING PUMP MOUNTING & DRIVE), LL PAGE 2-24

25 CLARK TRANSMISSION (CHARGING PUMP MOUNTING & DRIVE), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL O-RING 1 2 LL BALL CHECK VALVE ASSEMBLY (ITEMS 1 THRU 5) 1 3 LL PIN 1 4 LL BALL 1 5 LL SPRING 1 6 LL GASKET, CHARGING PUMP 1 7 LL CHARGING PUMP 1 8 LL LOCKWASHER, PUMP MOUNTING SCREW 1 9 LL SCREW, PUMP MOUNTING 1 10 LL SCREW, PUMP MOUNTING 4 11 LL LOCKWASHER, PUMP MOUNTING SCREW 4 12 LL SCREW, PUMP MOUNTING 1 13 LL LOCKWASHER, PUMP MOUNTING SCREW 1 14 LL FILTER ASSEMBLY 1 15 LL PISTON 1 16 LL SPRING 1 17 LL PIN 1 18 LL SLEEVE 1 19 LL REGULATOR VALVE ASSEMBLY (ITEM 15 THRU 18) 1 PAGE 2-25

26 CLARK TRANSMISSION (REVERSE IDLER), LL PAGE 2-26

27 CLARK TRANSMISSION (REVERSE IDLER), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL RING, IDLER SHAFT SNAP 1 2 LL SHAFT, IDLER & PILOT 1 3 LL WASHER, THRUST 1 4 LL BEARING, REVERSE IDLER GEAR 1 5 LL PLATE, END 1 6 LL WASHER, END PLATE CAPSCREW 1 7 LL CAPSCREW, REVERSE IDLER END PLATE 1 8 LL PIN, END PLATE TO SHAFT ROLL 1 9 LL REVERSE IDLER GEAR (28T) 1 PAGE 2-27

28 CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL PAGE 2-28

29 CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL ITEM PART NUMBER DESCRIPTION REQ D 1 BEARING, TUBINE SHAFT FRONT 1 2 LL WASHER, CLUTCH GEAR THRUST 1 3 LL BEARING, CLUTCH GEAR THRUST WASHER 1 4 LL WASHER, CLUTCH GEAR THRUST 1 5 LL WASHER, CLUTCH GEAR THRUST 1 6 LL BEARING, CLUTCH GEAR THRUST WASHER 1 7 LL WASHER, CLUTCH GEAR THRUST 1 8 LL RING, END PLATE SNAP 1 9 LL PLATE, END 1 10 LL INNER DISC, REVERSE CLUTCH 6 11 LL OUTER DISC, REVERSE CLUTCH 6 12 LL RING, RETAINER SNAP 1 13 LL RETAINER, SNAP RING 1 14 LL DISC SPRING ASSEMBLY (INCLUDES 5 SPRINGS) 1 15 LL PLATE, CLUTCH PISTON WEAR 1 16 LL PISTON, CLUTCH 1 17 LL SEAL, CLUTCH PISTON, OUTER 1 18 LL SEAL, CLUTCH PISTON, INNER 1 19 LL TURBINE SHAFT DRUM & PLUG ASSEMBLY 1 20 LL SEAL, CLUTCH PISTON, INNER 1 21 LL SEAL, CLUTCH PISTON, OUTER 1 22 LL PISTON, CLUTCH 1 23 LL PLATE, CLUTCH PISTON WEAR 1 24 LL DISC SPRING ASSEMBLY (INCLUDES 5 SPRINGS) 1 25 LL RETAINER, SANP RING 1 26 LL RING, RETAINER SNAP 1 27 LL OUTER DISC, FORWARD CLUTCH 6 28 LL INNER DISC, FORWARD CLUTCH 6 29 LL PLATE, END 1 30 LL RING, END PLATE SNAP 1 31 LL WASHER, CLUTCH GEAR THRUST 1 32 LL BEARING, CLUTCH GEAR THRUST WASHER 1 33 LL WASHER, CLUTCH GEAR THRUST 1 34 LL WASHER, CLUTCH GEAR THRUST 1 35 LL BEARING, CLUTCH GEAR THRUST 1 36 LL WASHER, CLUTCH GEAR THRUST 1 37 LL BEARING, TURBINE SHAFT REAR 1 38 LL RING, PISTON 3 39 LL SLEEVE, OIL DISTRIBUTOR 1 40 LL SCREW, RETAINER 1 PAGE 2-29

30 CLARK TRANSMISSION (FORWARD & REVERSE SHAFT GROUP), LL ITEM PART NUMBER DESCRIPTION REQ D 41 LL BEARING, REVERSE CLUTCH 1 42 LL SPACER, REVERSE CLUTCH GEAR 1 43 LL BEARING, REVERSE CLUTCH GEAR 1 44 LL REVERSE CLUTCH GEAR & BEARING ASSEMBLY (ITEMS 41-48) 1 45 LL FORWARD CLUTCH GEAR & BEARING ASSEMBLY (ITME 46-48) 1 46 LL BEARING, FORWARD CLUTCH GEAR 1 47 LL SPACER, FORWARD CLUTCH GEAR 1 48 LL BEARING, FORWARD CLUTCH GEAR 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-30

31 NOTES PAGE 2-31

32 CLARK TRANSMISSION (3RD SHAFT LING DROP) (3 SPEED), LL PAGE 2-32

33 CLARK TRANSMISSION (3RD SHAFT LING DROP) (3 SPEED), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL SCREW, SLEEVE LOCATING 1 2 LL SLEEVE, OIL DISTRIBUTOR 1 3 LL RING, PISTON 2 4 LL BEARING & SEAL ASSEMBLY 1 5 LL RING, GEAR RETAINING SNAP 1 6 LL RD SHAFT, DRUM & PLUG ASSEMBLY 1 7 LL SEAL, CLUTCH PISTON INNER 1 8 LL SEAL, CLUTCH PISTON OUTER 1 9 LL CLUTCH PISTON & BALL SEAT ASSEMBLY 1 10 LL PLATE, CLUTCH PISTON WEAR 1 11 LL DISC WASEHR (SPRING) ASSEMBLY 1 12 LL RETAINER, SNAP RING 1 13 LL RING, RETAINER SNAP 1 14 LL OUTER DISC 3RD CLUTCH 5 15 LL INNER DISC 3RD CLUTCH 5 16 LL PLATE, END 1 17 LL RING, END PLATE SNAP 1 18 LL WASHER, CLUTCH GEAR THRUST 1 19 LL BEARING, CLUTCH GEAR THRUST WASHER 1 20 LL WASHER, CLUTCH GEAR THRUST 1 21 LL WASHER, CLUTCH GEAR THRUST 1 22 LL BEARING, CLUTCH GEAR THRUST WASHER 1 23 LL WASHER, CLUTCH GEAR THRUST 1 24 LL BEARING, REAR LL GEAR, 1ST DRIVE (29T) 1 27 LL RD GEAR & BEARING ASSEMBLY (ITEM 28 & 29) 1 28 LL BEARING, 3RD CLUTCH GEAR 1 29 LL BEARING, 3RD CLUTCH GEAR 1 PAGE 2-33

34 CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL PAGE 2-34

35 CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL SCREW, DISTRIBUTOR CAP MOUNTING 4 2 LL LOCKWASHER, DISTRIBUTOR CAP MTG. SCREW 4 3 LL PLUG, DISTRIBUTOR CAP 2 4 LL O-RING, DISTRIBUTOR CAP 1 5 LL O-RING, DISTRIBUTOR 2 6 LL GASKET, DISTRIBUTOR CAP 1 7 LL RING, PISTON LL BEARING AND SEAL ASSEMBLY 1 10 LL WASHER, CLUTCH GEAR THRUST 1 11 LL BEARING, CLUTCH GEAR THRUST WASHER 1 12 LL WASHER, CLUTCH GEAR THRUST 1 13 LL WASHER, CLUTCH GEAR THRUST 1 14 LL BEARING, CLUTCH GEAR THRUST WASHER 1 15 LL WASHER, CLUTCH GEAR THRUST 1 16 LL RING, END PLATE SNAP 1 17 LL PLATE, END 1 18 LL INNER DISC - 2ND CLUTCH LL OUTER DISC - 1ST CLUTCH LL RING, RETAINER SNAP 1 21 LL RETAINER, SNAP RING 1 22 LL ST CLUTCH DISC SPRING ASS Y (INC. 7 SPRINGS) 1 23 LL PLATE, CLUTCH PISTON WEAR 1 24 LL PISTON, CLUTCH 1 25 LL SEAL, CLUTCH PISTON, OUTER 1 26 LL SEAL, CLUTCH PISTON, INNER 1 27 LL ST & 2ND SHAFT, DRUM & PLUG ASSEMBLY 1 28 LL SEAL, CLUTCH PISTON, INNER 1 29 LL SEAL, CLUTCH PISTON, OUTER 1 30 LL PISTON, CLUTCH 1 PAGE 2-35

36 CLARK TRANSMISSION (1ST AND 2ND SHAFT GROUP DRIVEN STEER PUMP), LL ITEM PART NUMBER DESCRIPTION REQ D 31 LL PLATE, CLUTCH PISTON 1 32 LL ND CLUTCH DISC SPRING ASS Y (INC. 5 SPRINGS) 1 33 LL RETAINER, SNAP RING 1 34 LL RING, RETAINER SNAP 1 35 LL DISC, 2ND CLUTCH OUTER 5 36 LL DISC, 2ND CLUTCH INNER 5 37 LL PLATE, END 1 38 LL RING, END PLATE SNAP 1 39 LL WASHER, CLUTCH GEAR THRUST 1 40 LL BEARING, CLUTCH GEAR THRUST WASHER 1 41 LL WASHER, CLUTCH GEAR THRUST 1 42 LL WASHER, CLUTCH GEAR THRUST 1 43 LL BEARING, CLUTCH GEAR THRUST 1 44 LL WASHER, CLUTCH GEAR THRUST 1 45 LL RING, 2ND CLUTCH GEAR HUB SNAP 2 46 LL BEARING, REAR 1 47 LL ST CLUTCH GEAR & BEARING ASS Y (ITEM 38 & 49) 1 48 LL BEARING, 1ST CLUTCH GEAR 1 49 LL BEARING, 1ST CLUTCH GEAR 1 50 LL ND CLUTCH GEAR & BEARING ASS Y (ITEMS 51 & 52) 1 51 LL BEARING, 2ND CLUTCH GEAR 1 52 LL BEARING, 2ND CLUTCH GEAR 1 53 LL GEAR, OUTPUT DRIVE (27T) 1 54 LL GEAR, 3RD DRIVEN (31T) 1 PAGE 2-36

37 NOTES PAGE 2-37

38 CLARK TRANSMISSION (OUTPUT SHAFT GROUP LESS DISCONNECT, WITH BRAKE), LL PAGE 2-38

39 CLARK TRANSMISSION (OUTPUT SHAFT GROUP LESS DISCONNECT, WITH BRAKE), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL PLUG, FLANGE 1 2 LL OUTPUT FLANGE & PLUG ASS Y (INCL. ITEM 1) 1 3 LL RING, OUTPUT SHAFT BRG. SNAP 1 4 LL O-RING, OIL SEAL SLEEVE 1 5 LL SEAL, OUTPUT SHAFT OIL 1 6 LL SLEEVE, OIL SEAL 1 7 LL BEARING, OUTPUT SHAFT 1 8 LL RING, OUTPUT SHAFT BEARING SNAP 1 9 LL RING, FLANGE RETAINING 1 10 LL RING, GEAR RETAINING 1 11 LL O-RING, OUTPUT SHAFT BEARING 1 12 LL BEARING, OUTPUT SHAFT 1 13 LL SLEEVE, OIL SEAL 1 14 LL SEAL, OUTPUT SHAFT OIL 1 15 LL O-RING, OUTPUT SHAFT SLEEVE 1 16 LL O-RING, OUTPUT SHAFT BEARING 1 17 LL FLANGE, OUTPUT SHAFT & BRAKE (5C) 1 18 LL GEAR, OUTPUT SHAFT (59T) 1 PAGE 2-39

40 CLARK TRANSMISSION (DISC BRAKE GROUP), LL PAGE 2-40

41 CLARK TRANSMISSION (DISC BRAKE GROUP), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL NUT, CALIPER ASS Y CAPSCREW LOCKING 2 2 LL CALIPER BRAKE ASSEMBLY 1 3 LL CAPSCREW, CALIPER ASS Y MOUNTING 2 4 LL DISC, BRAKE 1 5 LL LOCKWASHER, BRAKE DISC CAPSCREW 4 6 LL CAPSCREW, BRAKE DISC 4 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-41

42 CLARK TRANSMISSION (CALIPER ASSEMBLY), LL PAGE 2-42

43 CLARK TRANSMISSION (CALIPER ASSEMBLY), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL NUT, JAM ADJUSTING 1 2 LL NUT, ADJUSTING 1 3 LL WASHER, HARDENED 1 4 LL WASHER, STAINLESS STEEL 1 5 WASHER, THRUST (SEE ITEM 20) NSS 6 LL LEVER 1 7 BOOT (SEE ITEM 20) NSS 8 LL CAM 1 9 SEAL, ID. (SEE ITEM 20) NSS 10 LL BALL 3 11 LL RETAINER, PLATE 1 12 TORQUE PLATE FRONT (PART OF ITEM 18) NSS 13 CARRIER AND LINING ASSEMBLY (SEE ITEM 19 OR 20) NSS 14 TORQUE PLATE REAR (PART OF ITEM 18) NSS 15 LL SLEEVE 2 16 LL BOLT, ADJUSTING 1 17 SPRING (SEE ITEM 19 OR 20) NSS 18 LL BRAKE ASSEMBLY (INC. ITEMS 1 THRU 17) 1 19 LL BRAKE ASSEMBLY LINING KIT (INC. ITEMS 13 & 17) 1 20 LL HARDWARE PARTS KIT (INC. ITEMS 5, 7, 9, & 19) 1 NSS-NOT SOLD SEPARATELY PAGE 2-43

44 CLARK TRANSMISSION (ELECTRIC CONTROL GROUP WITH MODULATION), LL PAGE 2-44

45 CLARK TRANSMISSION (ELECTRIC CONTROL GROUP WITH MODULATION), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL HOUSING, MODULATOR VALVE 2 2 LL O-RING, MODULATOR HOUSING 2 3 LL PIN, STOP 2 4 LL SPRING, INNER 2 5 LL SPRING, MIDDLE 2 6 LL PIN, UPPER 2 6A LL PIN, LOWER 2 7 LL O-RING, SLEEVE 2 8 LL SLEEVE, MODULATION HOUSING 2 9 LL SPOOL, REGULATOR 2 10 LL SPRING 2 11 LL SPACER, SPRING 2 12 LL RETAINER, SPRING 2 13 LL SPOOL, ACCUMULATOR 2 14 LL SPRING, OUTER 2 15 LL LOCKWASHER, COVER SCREW 2 16 LL SCREW, COVER 2 17 LL COVER, PROTECTIVE 1 18 LL NUT, VALVE CARTRIDGE RETAINER 4 19 LL O-RING, NUT TO COIL 4 20 LL COIL, SOLENOID (12 VOLT) 4 21 LL O-RING, COIL TO CARTRIDGE LL O-RING, CARTRIDGE 5 27 LL O-RING, CARTRIDGE 4 28 LL O-RING, CARTRIDGE 5 29 LL O-RING, CARTRIDGE 5 30 LL VALVE CARTRIDGE, 4 WAY (ITEM 26-29) (USE AT 1ST, 2ND-3RD FWD & REV.) 4 30A LL PLUG, SOLENOID BORE (ITEM 26, 28, AND 29) (USED AT FWD HI & LOW) 1 31 LL SPOOL TYPE SOLENOID CARTRIDGE ASSEMBLY (ITEMS (4EA.), 30) 4 32 LL MODULAR VALVE ASSEMBLY (INC. ITEMS 1-14) 1 PAGE 2-45

46 CLARK TRANSMISSION (DRIVE PLATE GROUP), LL PAGE 2-46

47 CLARK TRANSMISSION (DRIVE PLATE GROUP), LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL SCREW, DRIVE PLATE MOUNTING 5 2 LL LOCKWASHER, DRIVE PLATE MOUNTING SCREW 5 3 LL RING, DRIVE PLATE BACKING 1 4 PLATE, DRIVE (INC. IN ITEM 5) NSS 5 LL DRIVE PLATE ASSEMBLY KIT (INC. ITEMS 1-4) 1 NOT ILLUSTRATED PARTS LL NAMEPLATE LL SCREW, NAMEPLATE LONG DROP TRANSMISSION GASKET & SEALING KIT LL PAGE 2-47

48 DIPSTICK INSTALLATION (DRAWING), BL ITEM PART NUMBER DESCRIPTION REQ D 1 LL ADAPTOR, 90, 3/4 P IPE, 3/4 JIC 1 2 BL DIPSTICK TUBE ASSEMBLY 1 3 LL DIPSTICK FOR CUMMINS 1 3 LL DIPSTICK FOR J.D. 1 PAGE 2-48

49 NOTES PAGE 2-49

50 TRANSMISSION SHIFT CONTROL FOR 636, LL PAGE 2-50

51 TRANSMISSION SHIFT CONTROL FOR 636, LL PAGE 2-51

52 TRANSMISSION SHIFT CONTROL FOR 636, LL PAGE 2-52

53 TRANSMISSION SHIFT CONTROL FOR 636, LL ITEM PART NUMBER DESCRIPTION REQ'D 1 LL SWITCH BRACKET 1 2 LL SWITCH BRACKET 1 3 LL BRACKET 1 4 LL SPRING BRACKET 1 5 LL SWITCH SPACER 5 6 LL SPACER 1 7 LL BUTTON, HD, HEX SOC., STAINLESS STL, BLK 10-32X3/4 8 8 LL GATE PLATE 1 9 LL KNOB ASS'Y 1 10 LL MICRO SWITCH 5 11 LL BOOT 1 12 LL ROLLER LEAF SPRING 1 13 LL LEAF SPRING 1 14 LL SWITCH ACTUATOR 1 15 LL SWITCH ACTUATOR 1 PAGE 2-53

54 TRANSMISSION SHIFT CONTROL FOR 636, LL ITEM PART NUMBER DESCRIPTION REQ'D 16 LL MICRO SWITCH BRACKET 3 17 LL MICRO SWITCH BRACKET 2 18 LL BOOT RETAINER 1 21 LL CAPSCREW, HEX HD 1/4-20 X 1/ LL SCREW, FLAT HEAD, PHIL., #2-56 X 82DEG X 5/ LL SCREW, PAN HD, PHIL. # / LL WASHER, FLAT,.203 X.438 X LL WASHER, FLAT,.203 X.375 X LL SCREW, FLAT HD, PHIL. CAD 1/4-28 X 100DEG X 1/ LL SCREW, PAN HD, PHIL. #8-32 X 1/ LL CENTER LOCK NUT, STL, 1/ LL CENTER LOCK NUT, STL, 1/ LL NUT, NYLOCK, # LL NUT, STL, # LL NUT, STL, # LL WASHER, LOCK, EXT TOOTH, #8 ID 1 34 LL CLAMP, CABLE, NYLON 5/16 ID 1 35 LL SHRINK TUBING, BLACK 3/16 DIA X LL SCREW PLATE, STEEL, 2-56 SCREW SIZE 5 LL WIRING HARNESS REF 37 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #1 18GA X12" 1 38 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #2 18GA X17" 1 39 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #3 18GA X16" 1 40 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #4 18GA X17" 1 41 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #5 18GA X15" 1 42 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #6 18GA X18" 1 43 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #7 18GA X17" 1 44 ELEC. WIRE, TXL, POLY., CROSSLINK, BLK, #1 18GA X6" 5 45 LL SHRINK TUBING, BLACK 3/4 DIA X 1" 1 46 LL BUTT CONNECTOR 1 47 LL CLOSED END CONNECTOR (PIGTAIL CONNECTOR) 1 48 LL SHRINK TUBING, BLACK 3/4 DIA X 2" 1 49 LL SHRINK TUBING, BLACK 1/4 DIA X 2" 1 50 LL WASHER, FLAT, STL,.203 X.438 X.06 2 PAGE 2-54

55 TRANSMISSION SHIFT CONTROL FOR 636, LL ITEM PART NUMBER DESCRIPTION REQ'D 51 LL SCREW, PAN HD, PHIL., #6-32 X 3/ LL WASHER, LOCK, EXT. TOOTH, #6 ID LL NUT, HEX, STL, # LL SPLIT LOOM TUBE, 1/4 ID X 10" 1 55 LL WIRE MARKER #1 (E-SPEC #EH-018) 1 56 LL WIRE MARKER #2 (E-SPEC #EH-018) 1 57 LL WIRE MARKER #3 (E-SPEC #EH-018) 1 58 LL WIRE MARKER #4 (E-SPEC #EH-018) 1 59 LL WIRE MARKER #5 (E-SPEC #EH-018) 1 60 LL WIRE MARKER #6 (E-SPEC #EH-018) 1 61 LL WIRE MARKER #7 (E-SPEC #EH-018) 1 62 LL DISCONNECT, (E-SPEC #TERM-033) 7 PAGE 2-55

56 FUEL CIRCUIT, SK ITEM PART NUMBER DESCRIPTION REQ D 1 LL HOSE ASSEMBLY, 3/8 X 36LG. 1 2 LL HOSE, PUSH-LOK, 1/4 X 30 LG. 1 3 LL FITTING, SWIVEL HOSE END, 1/4 FEMALE 1 4 4MP-6FPX90 ADAPTER, UNION, 1/4-3/8 X 90 M ALE 1 5 LL ELBOW, MALE BRASS, 1/4 X LL CLAMP, HOSE 1 7 W/ENGINE TUBE, 1/4 REF. 8 LL FILTER 1 10 LL ADAPTER, UNION, 3/8 X 90 M ALE 1 11 LL HOSE, 1/4 X 114 LG LL HOSE ASSEMBLY, 3/8 X 100 LG LL FUEL FILTER 1 PAGE 2-56

57 NOTES PAGE 2-57

58 EXHAUST ASSEMBLY, WITH TURBO, AL PAGE 2-58

59 EXHAUST ASSEMBLY, WITH TURBO, AL ITEM PART NUMBER DESCRIPTION REQ D 1 AL TUBE ASSEMBLY LL MUFFLER 1 6 FL-9292 TAIL PIPE 1 7 BL MOUNTING BRACKET 1 8 LL CLAMP, 4" 1 9 LL CLAMP, 3-1/2" 1 10 SK-938 CLAMP WELDMENT 1 11 LL CLAMP, 3" 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-59

60 EXHAUST TUBE ASSEMBLY FOR EXHAUST WITH TURBO, AL ITEM PART NUMBER DESCRIPTION REQ D 1 FL-9385 ELBOW, EXHAUST 1 2 LL FLEX TUBE, FL-9400 ELBOW, EXHAUST 1 4 FL-9401 PIPE, EXHAUST 1 12 LL CLAMP, 3.5 PREFORMED 2 PAGE 2-60

61 AIR CLEANER INSTALLATION, BL ITEM PART NUMBER DESCRIPTION REQ D 1 LLE TUBE 3.00 OD X LG. 1 2 LL ELBOW, LLE TUBE, 3.00 OD X LG. 1 4 LL AIR CLEANER ASSEMBLY 1 5 LL HOOD, INLET 1 6 LL REDUCER, 3.50 TO LL BRACKET, MOUNTING 2 8 LL CLAMP 6 9 LL CLAMP 1 PAGE 2-61

62 AIR CLEANER ASSEMBLY, LL REF PART NO. DESCRIPTION REQ'D LL AIR CLEANER ASSEMBLY (ITEMS 1-7) REF 1 LL ELEMENT, FILTER 1 2 LL CLAMP ASSEMBLY 1 3 LL NUT ASSEMBLY 1 4 LL BAFFLE ASSEMBLY 1 5 LL CUP 1 6 LL CAP BODY, AIR CLEANER 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE 8-9 7/19/01 REMOVED CLAMP & HOOD REMOVED LL-847/293/ /19/01 ITEM CHANGE REPLACED LL PAGE 2-62

63 RADIATOR HOSE CIRCUIT REF PART NO. DESCRIPTION REQ'D 1 REF ENGINE 1 2 LL RADIATOR 1 3 LL HOSE REDUCER, LL HOSE, UPPER RADIATOR 1 5 LLE PIPE, 2 O.D. 16 GA. X 4 LG 1 6 LL HOSE RADIATOR 1 7 LL CLAMP, HOSE # LL HOSE, RADIATOR 1 9 LLE PIPE, 2.25 O.D., 16 GA 1 10 LL CLAMP, HOSE # LL HOSE, LOWER RADIATOR 1 12 LL PLUG 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGES UPPER HOSE REPLACED LL PAGE 2-63

64 INSTRUMENT PANEL/DASH ASSEMBLY, SK PAGE 2-64

65 INSTRUMENT PANEL/DASH ASSEMBLY, SK ITEM PART NUMBER DESCRIPTION REQ D 1 AL ENCLOSURE, DASH 1 2 LL WASHER, FLAT 4 3 LLS LOCKWASHER 4 4 LL CAPSCREW, HEX HEAD 4 5 LL ORBITROL STEERING UNIT REF. 6 AL PANEL, DASH 1 7 LLCP SCREW, TRUSS HEAD MACHINE 7 8 LL SHIFT CONTROL UNIT REF. 9 LLS LOCKWASHER 4 10 LL NUT, HEX 4 11 BL-9721-F1 GAUGE PANEL ASSEMBLY 1 12 BL-9720 ENCLOSURE, GAUGE 1 13 FL-8715 GUARD, GAUGE 1 14 LLS SCREW, ROUND HEAD MACHINE 4 16 LL INCLINOMETER 1 17 LL SCREW, ROUND HEAD MACHINE 2 18 LL LOCKWASHER 2 19 LL NUT, HEX 2 20 FL-8733 SWITCH PANEL ASSEMBLY 1 21 LLS FASTENER 4 22 BL-9714 COVER, LOWER DASH 1 23 LL STEERING SELECTOR VALVE REF. 24 LL SWITCH, IGNITION 1 25 LL SWITCH, TOGGLE 1 26 LL SIGNAL, AUDIBLE 1 27 LL /4 TURN FASTENER ASSEMBLY 6 28 LL-5940 DECAL, STEERING SELECTOR 1 29 DECAL, BACKUP ALARM 1 30 LL-4630 DECAL, HAZARDS 1 31 LL SWAY SWITCH 1 NOTE: ITEM 8 REPLACES LL PAGE 2-65

66 INSTRUMENT PANEL ASSEMBLY, BL-9721-F1 PAGE 2-66

67 INSTRUMENT PANEL ASSEMBLY, BL-9721-F2 ITEM PART NUMBER DESCRIPTION REQ D 1 BL-9742 PANEL, INSTRUMENT 1 2 LL BULB, INDICATOR LIGHT 4 3 LL DIFUSER, LIGHT (RED) 4 4 LL METER, HOUR 1 5 LL GAUGE, FUEL LEVEL 1 6 LL GAUGE, ENGINE WATER TEMPERATURE 1 7 LL GAUGE, TRANSMISSION TEMPERATURE LL GAUGE, DRIVE OIL 1 10 BL HARNESS, PANEL WIRING 1 PAGE 2-67

68 DRIVE SHAFT ASSEMBLY, BL PAGE 2-68

69 DRIVE SHAFT ASSEMBLY, BL ITEM PART NUMBER DESCRIPTION REQ D 1 BL DRIVE SHAFT ASSEMBLY REF 2 BL SHAFT WELDMENT 1 3 TUBE (NSS) 1 4 BL WELDMENT, YOKE 1 5 LL STUB SHAFT 1 6 LL CROSS & BEARING ASSEMBLY 1 7 LL CROSS & BEARING ASSEMBLY 1 8 LL CROSS & BEARING (ONLY) 1 9 LL CROSS & BEARING (ONLY) 1 10 LL SLIP YOKE ASSEMBLY 1 11 LL SLIP YOKE (ONLY) 1 12 LL RETAINER CAP 1 13 LL RETAINING WASHER 1 14 LL FELT WASHER /4 LUBE FITTING 2 16 LL LOCK PLATE 6 17 LL CAPSCREW LL CAPSCREW /8 LUBE FITTING 1 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-69

70 REAR UNIVERSAL DRIVE SHAFT, BL PAGE 2-70

71 REAR UNIVERSAL DRIVE SHAFT, BL ITEM PART NUMBER DESCRIPTION REQ D BL UNIVERSAL DRIVE SHAFT ASSEMBLY REF. 1 LL CROSS & BEARING ASSEMBLY 1 1A LL SEAL, BEARING 4 1B* BEARING (BLOCK TYPE), 2 EA. ASS Y NSS 1C* BEARING (WING TYPE), 2 EA. ASS Y NSS 1D* CROSS NSS 1E FITTING, ALEMITE GREASE, 1/4 NFT 1 2 LL CROSS & BEARING ASSEMBLY 1 2A LL SEAL, BEARING 4 2B* BEARING (WING TYPE), 4 EA. ASS Y NSS 2C* CROSS NSS 2D FITTING, ALEMITE GREASE, 1/4 NFT 1 3 LOCKWASHER, 7/ LL CAPSCREW 8 5 BL DRIVE SHAFT 1 6 LL SLIP YOKE ASSEMBLY 1 7 LL CAP, RETAINER 1 8 LL WASHER, RETAINER 2 9 LL WASHER, FELT 1 10 LL YOKE, SLIP 1 11# FITTING, ALEMITE GREASE, 1/8 NPT 1 12 LL CAPSCREW 4 NUMBER 1 DATE PART CHANGE REPLACED LL PAGE 2-71

72 WHEEL END ASSEMBLY (DRY DISC BRAKE), LL ITEM PART NUMBER DESCRIPTION REQ D LL WHEEL END ASSEMBLY REF. 1 LL RING, SNAP 1 2 LL GEAR, SUN SPUR 1 3 LL SPACER, FLAT 1 4 LL GEAR, PLANETARY RING 1 5 LL PIN, ROLL 1 6 LL NUT, LOCK 1 7 LL CONE, OUTER BEARING 1 8 LL CUP, OUTER BEARING 1 9 LL NUT, WHEEL MOUTING LL WHEEL HUB & ROTOR ASSEMBLY 1 11 LL BOLT, WHEEL MOUNTING LL CUP, INNER BEARING 1 14 LL CONE, INNER BEARING 1 15 LL SEAL, HUB OIL 1 16 LL SPINDLE 1 17 LL BUSHING, OUTER SHAFT/SPINDLE 1 18 LL SEAL, OUTER SHAFT OIL 1 PAGE 2-72

73 NOTES PAGE 2-73

74 FRONT AXLE ASSEMBLY, LL PAGE 2-74

75 FRONT AXLE ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D 1 LL DRIVE FLANGE ASSEMBLY 2 2 LL WHEEL END ASSEMBLY 2 3 DISC BRAKE ASSEMBLY 2 4 STEERING KNUCKLE ASSEMBLY 1 5 LL TIE ROD ASSEMBLY 1 6 LL CARRIER ASSEMBLY 1 7 LL L. H. FRONT/R. H. REAR (SHORT STEERING CYLINDER ASSEMBLY 1 7 LL R. H. FRONT/L. H. REAR (LONG) STEERING CYLINDER ASSEMBLY 1 NOTE: COMPLET OIL SEAL KIT LL SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-75

76 STEERING CYLINDER ASSEMBLY, LL AND LL ITEM PART NUMBER DESCRIPTION REQ D LL CYLINDER ASSY & SOCKET ASSY (INCLUDES ** ITEM 13) LL ** CYLINDER ASSY & ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3, 4 THRU 13) 1 LL *** CYLINDER ASSY & (ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3A 4 THRU 13) 1 1 PISTON 1 2 GLAND 1 3 LL ROD LH SHORT 1 3A LL ROD RH LONG 1 4 BARREL ASSEMBLY 1 5 LOCKNUT 1 6* WEAR STRIP 1 7* SEAL, PISTON 1 8* SEAL, ROD STATIC 1 9* SEAL, GLAND STATIC 1 10* LOCKWIRE 1 11* U-CUP, ROD SEAL 1 12* WIPER, ROD 1 13 LL SOCKET END ASSEMBLY (SHAFT END) 1 * SEAL KIT ORDER LL REF. PAGE 2-76

77 DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE) ITEM PART NUMBER DESCRIPTION REQ D 1 LL CAPSCREW, SELF LOCKING FLANGE MOUNTING 18 2 LL VENT 1 3 LL PLUG, RECESSED DRIVE MAGNETIC PIPE 1 4 LL FLANGE, PLANETARY DRIVE 1 5 LL SHAFT, PLANETARY DRIVE 3 6 LL PIN, ROLL 3 7 LL WASHER, DRIVE FLANGE THRUST 1 8 LL WASHER, DRIVE THRUST 6 9 LL BEARING, NEEDLE ROLLER LL BEARING, SPACER RING 3 11 LL GEAR, PLANETARY SPUR 3 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-77

78 STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY PAGE 2-78

79 STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL SHAFT & JOINT ASSY (INCLUDES ITEMS 2-7) (LEFT VIEWED FROM DRIVE SHAFT) 1 1 LL SHAFT & JOINT ASSY (INCLUDES ITEMS 2-6,8) (RIGHT VIEWED FROM DRIVE SHAFT) 1 2 LL SHAFT, OUTER YOKE (STEER AXLE) 1 3 LL * CROSS ASSEMBLY 2 LL * CROSS 1 EA LL * SEAL 4 EA 4 LL * BEARING RACE ASSEMBLY 8 5 LL * SNAP RING 8 6 LL CENTER YOKE 1 7 LL SHAFT, INNER YOKE (STEER AXLE (LEFT) 1 8 LL SHAFT, INNER YOKE (STEER AXLE (RIGHT) 1 9 LL SEAL, INNER SHAFT OIL 1 10 LL SEAL, INNER SHAFT OIL 1 11 LL BUSHING, INNER SHAFT 1 12 LL STEERING KNUCKLE, L. H. 1 LL STEERING KNUCKLE, R. H LL STUD, SPINDLE MTG. SHORT (STEER AXLE) LL LOCKNUT, SPINDLE MTG LL WASHER, FLAT LL FITTING, GREASE 2 17 LL CAPSCREW, KING PIN CAP MOUNTING 8 18 LL WASHER, FLAT 8 19 LL CAP, KING PIN 2 20 LL SHIM, KING PIN BEARING ADJ. (.005 THK) AR LL SHIM, KING PIN BEARING ADJ. (.010 THK) AR 21 LL SEAL, KING PIN BEARING OIL 2 22 LL BEARING CONE, KING PIN 2 23 LL BEARING CUP, KING PIN 2 24 LL RETAINER, GREASE 2 * JOURNAL AND BEARING KIT LL PAGE 2-79

80 DIFFERENTIAL CARRIER ASSEMBLY, LL PAGE 2-80

81 DIFFERENTIAL CARRIER ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D LL DIFFERENTIAL CARRIER ASSEMBLY REF. 1 LL NUT, PINION 1 2 LL WASHER, PINION NUT 1 3 LL DEFLECTOR 1 4 LL YOKE, END 1 5 LL DEFLECTOR, YOKE 1 6 LL SEAL, PINION OIL 1 7 LL WASHER, BEARING THRUST 1 8 LL BEARING KIT (OUTER PISTION) 1 9 LL SHIM-ADJ. (PINION BEARING PRELOAD) AR 10 LL SPACER, FLAT 1 11 LL CAPSCREW, CARRIER MOUNTING LL WASHER, FLAT LL CARRIER SUB ASSEMBLY 1 14 LL WASHER, FLAT 4 15 LL CAPSCREW, BEARING CAP MOUNTING 4 16 LL BEARING ADJUSTING NUT 2 17 LL WASHER, FLAT 2 18 LL CAPSCREW, LOCK MOUNTING 2 19 LL SHIM (PINION POSITION) AR 20 LL BEARING KIT (INNER PINION) 1 21 LL RING GEAR & PINION ASSEMBLY 1 22 LL BEARING KIT DIFFERENTIAL BEARING 2 23 LL BEARINGS, ADJUSTING NUT-DII SIDE 2 24 LL SHAFT, DIFFERENTIAL 1 25 LL PINION GEAR-DIFFERENTIAL 2 26 LL THRUSTWASHER -DIFF. SIDE GEAR 2 27 LL SIDE GEAR-DIFF LL THRUSTWASHER - DIFF. SIDE GEAR 2 29 LL PIN, ROLL 1 30 LL CASE, DIFFERENTIAL 1 31 LL CAPSCREW, RING GEAR MOUNTING LL HOUSING AXLE 1 VENT 47 LL PIN, DOWEL 2 48 LL PLUG, PIPE (DRAIN & FILL/LEVEL) 2 49 LL BUSHING, AXLE PIVOT 2 50 LL FITTING, GREASE 4 NSS LL ADAPTER, DIFFERENTIAL CASE CAPSCREW 8 PAGE 2-81

82 DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY) ITEM PART NUMBER DESCRIPTION REQ D LL BRAKE CALIPER ASSEMBLY (INCLUDES ITEMS 3-8) REF. 1 SEE TABLE LINING, OUTER PAD BRAKE 1 2 LL LINING, INNER PAD BRAKE 1 3 LL SHIELD, DUST BOOT 2 4 LL BOOT, DUST 2 5 LL PISTON 2 6 LL SEAL, PISTON 2 7 HOUSING, CALIPER N. S. S. 8 LL SEAT, TUBE INSERT 2 9 LL SCREW, BLEEDER 1 10 LL BRACKET, L. H. CALIPER 1 LL BRACKET, R. H. CALIPER 1 11 LL SPRING, CALIPER SUPPORT COMPRESSION 1 12 LL KEY, CALIPER SUPPORT 1 13 LL SCREW, CALIPER SUPPORT SOCKET HEAD 1 14 LL FITTING, HYDRAULIC FLUID 1 15 LL DISC, ROTOR 1 16 LL BOLT, HEX 9 N. S. S - NOT SOLD SEPARATELY ITEM 1 LL L. H. SIDE PINION) LL R. H. SIDE PINION) PAGE 2-82

83 TIE ROD ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL ROD, TIE 1 2 LL PIN, COTTER 4 3 LL VERTICAL SOCKET ASSEMBLY 1 4 LL TIE ROD CLAMP ASSY 1 5 LL VERTICAL SOCKET ASSEMBLY 1 6 LL STEERING CYLINDER ASSEMBLY 1 LL STEERING CYLINDER 1 7 LL VERTICAL SOCKET ASSEMBLY (2 PER CYLINDER) 4 PAGE 2-83

84 REAR AXLE ASSEMBLY, LL PAGE 2-84

85 REAR AXLE ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQD 1 LL DRIVE FLANGE ASSEMBLY 2 2 LL WHEEL END ASSEMBLY 2 3 DISC BRAKE ASSEMBLY 2 4 STEERING KNUCKLE ASSY 1 5 LL TIE ROD ASSEMBLY 1 6 LL CARRIER ASSEMBLY 1 7 LL L. H. FRONT/R. H. REAR (SHORT) STEERING CYLINDER ASSEMBLY 1 7 LL R. H. FRONT/L. H. REAR (LONG) STEERING CYLINDER ASSEMBLY 1 NOTE: COMPLET OIL SEAL KIT - LL SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-85

86 STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY PAGE 2-86

87 STEERING KNUCKLE, SHAFT, & JOINT ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL SHAFT & JOINT ASSY (INCLUDES ITEMS 2-7) (LEFT VIEWED FROM DRIVE SHAFT) 1 1 LL SHAFT & JOINT ASSY (INCLUDES ITEMS 2-6,8) (RIGHT VIEWED FROM DRIVE SHAFT) 1 2 LL SHAFT, OUTER YOKE (STEER AXLE) 1 3 LL * CROSS ASSEMBLY 2 LL * CROSS 1 EA LL * SEAL 4 EA 4 LL * BEARING RACE ASSEMBLY 8 5 LL * SNAP RING 8 6 LL CENTER YOKE 1 7 LL SHAFT, INNER YOKE (STEER AXLE (LEFT) 1 8 LL SHAFT, INNER YOKE (STEER AXLE (RIGHT) 1 9 LL SEAL, INNER SHAFT OIL 1 10 LL SEAL, INNER SHAFT OIL 1 11 LL BUSHING, INNER SHAFT 1 12 LL STEERING KNUCKLE, L. H. 1 LL STEERING KNUCKLE, R. H LL STUD, SPINDLE MTG. SHORT (STEER AXLE) LL LOCKNUT, SPINDLE MTG LL WASHER, FLAT LL FITTING, GREASE 2 17 LL CAPSCREW, KING PIN CAP MOUNTING 8 18 LL WASHER, FLAT 8 19 LL CAP, KING PIN 2 20 LL SHIM, KING PIN BEARING ADJ. (.005 THK) AR LL SHIM, KING PIN BEARING ADJ. (.010 THK) AR 21 LL SEAL, KING PIN BEARING OIL 2 22 LL BEARING CONE, KING PIN 2 23 LL BEARING CUP, KING PIN 2 24 LL RETAINER, GREASE 2 * JOURNAL AND BEARING KIT LL PAGE 2-87

88 DIFFERENTIAL CARRIER ASSEMBLY, LL PAGE 2-88

89 DIFFERENTIAL CARRIER ASSEMBLY, LL ITEM PART NUMBER DESCRIPTION REQ D LL DIFFERENTIAL CARRIER ASSEMBLY REF. 1 LL NUT, PINION 1 2 LL WASHER, PINION NUT 1 3 LL DEFLECTOR 1 4 LL YOKE, END 1 5 LL DEFLECTOR, YOKE 1 6 LL SEAL, PINION OIL 1 7 LL WASHER, BEARING THRUST 1 8 LL BEARING KIT (OUTER PISTION) 1 9 LL SHIM-ADJ. (PINION BEARING PRELOAD) AR 10 LL SPACER, FLAT 1 11 LL CAPSCREW, CARRIER MOUNTING LL WASHER, FLAT LL CARRIER SUB ASSEMBLY 1 14 LL WASHER, FLAT 4 15 LL CAPSCREW, BEARING CAP MOUNTING 4 16 LL BEARING ADJUSTING NUT 2 17 LL WASHER, FLAT 2 18 LL CAPSCREW, LOCK MOUNTING 2 19 LL SHIM (PINION POSITION) AR 20 LL BEARING KIT (INNER PINION) 1 21 LL RING GEAR & PINION ASSEMBLY 1 22 LL BEARING KIT DIFFERENTIAL BEARING 2 23 LL BEARINGS, ADJUSTING NUT-DII SIDE 2 24 LL SHAFT, DIFFERENTIAL 1 25 LL PINION GEAR-DIFFERENTIAL 2 26 LL THRUSTWASHER -DIFF. SIDE GEAR 2 27 LL SIDE GEAR-DIFF LL THRUSTWASHER - DIFF. SIDE GEAR 2 29 LL PIN, ROLL 1 30 LL CASE, DIFFERENTIAL 1 31 LL CAPSCREW, RING GEAR MOUNTING LL HOUSING AXLE 1 VENT 47 LL PIN, DOWEL 2 48 LL PLUG, PIPE (DRAIN & FILL/LEVEL) 2 49 LL BUSHING, AXLE PIVOT 2 50 LL FITTING, GREASE 4 NSS LL ADAPTER, DIFFERENTIAL CASE CAPSCREW 8 PAGE 2-89

90 STEERING CYLINDER ASSEMBLY, LL AND LL ITEM PART NUMBER DESCRIPTION REQ D LL CYLINDER ASSY & SOCKET ASSY (INCLUDES ** ITEM 13) LL ** CYLINDER ASSY & ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3, 4 THRU 13) 1 LL *** CYLINDER ASSY & (ONE) SOCKET ASSY (INCLUDES ITEMS 1, 3, 3A 4 THRU 13) 1 1 PISTON 1 2 GLAND 1 3 LL ROD LH SHORT 1 3A LL ROD RH LONG 1 4 BARREL ASSEMBLY 1 5 LOCKNUT 1 6* WEAR STRIP 1 7* SEAL, PISTON 1 8* SEAL, ROD STATIC 1 9* SEAL, GLAND STATIC 1 10* LOCKWIRE 1 11* U-CUP, ROD SEAL 1 12* WIPER, ROD 1 13 LL SOCKET END ASSEMBLY (SHAFT END) 1 * SEAL KIT ORDER LL REF. PAGE 2-90

91 DRIVE FLANGE ASSEMBLY (DRY DISC BRAKE) ITEM PART NUMBER DESCRIPTION REQ D 1 LL CAPSCREW, SELF LOCKING FLANGE MOUNTING 18 2 LL VENT 1 3 LL PLUG, RECESSED DRIVE MAGNETIC PIPE 1 4 LL FLANGE, PLANETARY DRIVE 1 5 LL SHAFT, PLANETARY DRIVE 3 6 LL PIN, ROLL 3 7 LL WASHER, DRIVE FLANGE THRUST 1 8 LL WASHER, DRIVE THRUST 6 9 LL BEARING, NEEDLE ROLLER LL BEARING, SPACER RING 3 11 LL GEAR, PLANETARY SPUR 3 SERVICE BULLETIN REFERENCE NUMBER DATE SUBJECT CHANGE PAGE 2-91

92 DISC BRAKE ASSEMBLY (HYDRAULIC FLUID ONLY) ITEM PART NUMBER DESCRIPTION REQ D LL BRAKE CALIPER ASSEMBLY (INCLUDES ITEMS 3-8) REF. 1 SEE TABLE LINING, OUTER PAD BRAKE 1 2 LL LINING, INNER PAD BRAKE 1 3 LL SHIELD, DUST BOOT 2 4 LL BOOT, DUST 2 5 LL PISTON 2 6 LL SEAL, PISTON 2 7 HOUSING, CALIPER N. S. S. 8 LL SEAT, TUBE INSERT 2 9 LL SCREW, BLEEDER 1 10 LL BRACKET, L. H. CALIPER 1 LL BRACKET, R. H. CALIPER 1 11 LL SPRING, CALIPER SUPPORT COMPRESSION 1 12 LL KEY, CALIPER SUPPORT 1 13 LL SCREW, CALIPER SUPPORT SOCKET HEAD 1 14 LL FITTING, HYDRAULIC FLUID 1 15 LL DISC, ROTOR 1 16 LL BOLT, HEX 9 N. S. S - NOT SOLD SEPARATELY ITEM 1 LL L. H. SIDE PINION) LL R. H. SIDE PINION) PAGE 2-92

93 TIE ROD ASSEMBLY ITEM PART NUMBER DESCRIPTION REQ D 1 LL ROD, TIE 1 2 LL PIN, COTTER 4 3 LL VERTICAL SOCKET ASSEMBLY 1 4 LL TIE ROD CLAMP ASSY 1 5 LL VERTICAL SOCKET ASSEMBLY 1 6 LL STEERING CYLINDER ASSEMBLY 1 LL STEERING CYLINDER 1 7 LL VERTICAL SOCKET ASSEMBLY (2 PER CYLINDER) 4 PAGE 2-93

94 WHEEL (TRACK WITH SPICER AXLE), AL ITEM PART NUMBER DESCRIPTION REQ D 1 AL WHEEL ASSEMBLY 1 REFERENCE: LL AIR LIQUID VALVE LL CHLORIDE FOR 13 X 24 PLY TIRE PAGE 2-94

95 NOTES PAGE 2-95