Illustrated Parts List

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1 Spicer Drive Axles Illustrated Parts List AXIP0065 September 2007 S111

2 TABLE OF CONTENTS TABLE OF CONTENTS Models... 2 General Information... 3 How To Use Illustrated Parts List...3 Model Identification... 4 Forward Axle Parts Explode... 6 Forward Axle Parts List... 7 Bearing Spacers... 8 Gear & Pinion Kits... 9 Axle Housing Parts Explode...10 Axle Housing Parts List...10 Axle Housings...11 Axle Shafts...11 Service Carriers...12 Kits and Assemblies

3 Models Models The following models are represented in this publication. Single Reduction Models Model Axle Capacity Gear Size S111 14,500 Lbs (311 mm) Hypoid Gear, Nom. Single Reduction Models with Limited Slip Model Axle Capacity Gear Size S111L 14,500 Lbs (311 mm) Hypoid Gear, Nom. 2

4 General Information General Information How To Use Illustrated Parts List Ordering Parts This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs to find information. Use this book to order parts for your Spicer Axle. For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these parts, such as the carrier and caps, are serviced only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identified with NSS. Kits and Assemblies Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listing. See the Appendix for detailed information concerning kits applicable to this model. Abbreviations AR - As Required - Parts that vary in quantity with each axle. Example: shims NSS - Not Serviced Separately - Items which can only be purchased in sets, kit form or service assemblies. Example: brake shoes. RH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward. RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket. Assy - Assembly Brg - Bearing Diff - Differential Hsg - Housing Inv- Involute IASS - In Axle Speed Sensor ABS - Antilock Brake System N/A - Not Applicable Str- Straight Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages that accompany the drawings. Notes are included on illustrations where needed. Parts Listings Parts listings are defined by parts groupings and are broken down by service assemblies. Parts Listings identify a part for servicing with the following categories: Item - corresponds with numbers on illustrations for part identification Description - specifies part name or description Quantity (Qty) - quantity required for assembly Current Part - service part numbers are broken down by model, type or other applicable information Notes - define unique characteristics or replacement notes Kits / Assy s Where Used - indicates Kits or Assemblies that contain a particular part Other pertinent information is listed in tables or parts listings as required. Effectively Using a Parts Listing Example Follow the example below to locate and order exactly what is required for servicing. Match to items on illustration Item Use to identify Part Description Order this quantity for servicing Qty Order Part Number by Model indicated Part Number 7 Inner Pinion Bearing Cup Inner Pinion Bearing Cone Indicates information important to ordering or use Notes Summary of Kits and Assemblies Item Description Part Number Notes WHEEL DIFF SIDE GEAR KIT Includes items 17 & 29 TRUETRAC KIT

5 SPICER Model Identification Model Identification Locating Model Designation Information Axle Model Identification, Part Number and Serial Number are located on a tag at the axle centerline. This information will help to locate information in this book and to identify the correct parts for servicing. Drive Axles CUST. PART NO. SPEC. SERIAL NO. MODEL PART NO. RATIO MADE IN: Model Number, Part Number and Serial Number are located on the data plate on the axle centerline Drive Axle Assembly Tag 1. The OEM part number assigned to the axle build. 2. The specification number assigned to the axle build by Spicer. The spec number will identify all the component parts of the axle as built by Spicer, including special OEM requirements such as yokes or flanges. 3. The axle model identification. 4. The production or service part number of the carrier assembly. 5. The gear ratio of the axle. 6. The serial number of the carrier assembly assigned by the manufacturing plant. Note: When inquiring about specific information on your axle, write down all of the above information from your tag and call your local OEM dealer or your Dana representative. 7. Country of Origin The axles illustrated in this book are specified with a variety of different axle shafts, according to OEM specifications. When ordering replacement axle shafts, note the part number stamped into the flange. Axle Shaft Part Number 4

6 Model Identification Using Model Designation to Identify Axle Components The Axle Model Identification number contains information that is important to understand when purchasing service parts or new components. The Model Identification number provides important vehicle, capacity and application information and model features. Use this guideline to understand your Axle Model Identification. If you need assistance, contact your Dana representative. S - Sin gle R ear Axle G AW R a t i n g x l bs. S L O ptions B - B us Specif i c D - Diff erential L o c k H - Heavy W all I - I nte g ral B r ake L - Lim i t e d - S lip R - Retard er/parking B rake R ead y W - W i d e - t r ack 1 - S t andard Single Red uction 2 - D u al Range 3 - Planetary Dou ble R e duction 4 - C o n t rolled T ract i o n Dif fer ential 5 - Helical Reduction D esign L evel Hea d Asse mbly S e r i e s 5

7 Forward Axle Parts Explode Forward Axle Parts Explode

8 Forward Axle Parts List Forward Axle Parts List Item Part Name Qty Part Number Remarks 1 Pinion Nut Companion Flange Assy Pinion Oil Seal OUTER PINION BEARING KIT Includes items Outer Pinion Bearing Cone Outer Pinion Bearing Cup Bearing Pre-Load Spacer 1 See page 8 INNER PINION BEARING KIT Inludes items Inner Pinion Bearing Cup Inner Pinion Bearing Cone Ring & Pinion - NSS 1 See page 9 10 Carrier Sub-Assy. - With ABS -NA Order Complete Carrier Assy, see page Cotter Pin Carrier Cap Bolts Carrier Cap Washer HX 14 Sensor Assy Capcrew - Sensor Assy Tone Ring Ratios & 4.88 Ratios Ring Gear Bolts DIFFERENTIAL BEARING KIT Includes items Bearing Cone 2 HB Bearing Cup 2 HA Diff Bearing Adjuster 2 360HR Differential Case - Plain Half Fill Plug WHEEL DIFF SIDE GEAR KIT Includes items Side Pinion Thrust Washer Side Pinion Side Gear Dowel Pin - Short Differential Shaft Side Gear Thrust Washer Dowel Pin - Long TRUETRAC KIT Includes items 17, Optional Truetrac - NSS

9 Bearing Spacers Bearing Spacers Part Number Spacer Thickness (mm) (in) * * * * *Most Popular Part Number Spacer Thickness (mm) (in) * * * *Most Popular 8

10 SPICER Gear & Pinion Kits Ring Gear & Pinion Identification Ring Gear and Drive Pinion are matched parts and must be replaced in sets Complete Identification is stamped on both parts as shown on the drawing below. All Service Gear sets include ABS option cutout on ring gear. Tone rings are sold seperately. Order by Dana Kit number, which includes drive pinion nut. Single Reduction Ring Gear Gear & Pinion Kits 34 Inv. Spline (311 mm) Hypoid Gearing Pinion Nut Part No Matched Gear Set Number Part Number Ring Gear Teeth Self Locking Nut L7038 Side L Pinion EA-93 Manufacturing Numbers Pinion Teeth JF-19 Part Number 6-39 Indicates Genuine Spicer Parts Front JD77 93 Pinion Teeth Ring Gear Teeth Manufacturing Numbers Ratio For Service Order Kit No. Gear (NSS) Pinion (NSS) Tooth Combo Ring Gear Size (in.) / / / Notes 9

11 Axle Housing Parts Explode Axle Housing Parts Explode 5, 7 6, 7 6, 7 5, 7 3 5, 7 5, 7 8 5, 7 5, 7 5, 7 6, 7 6, 7 5, 7 Contact OEM for Wheel End Equipment Carrier to Housing Fasteners (Viewed from front of axle) , B 8A Axle Housing Parts List Item Description Qty Part No. Notes 1 Axle Shaft 2 See Axle Shaft Chart page 11 2 Axle Housing Assy Spring Seat - NSS Shock Bracket - NSS AXLE HOUSING HARDWARE KIT Includes items 5-7, 17 5 Capscrew, Carrier to Hsg - Short mm - M14 X 2 6 Capscrew, Carrier to Hsg - Long mm - M14 X 2 7 Washer HX 8 U-TUBE BREATHER KIT Includes items 8A-8B 8A Hose & Clamp Assy - NSS B Breather Valve - NSS thread 9 Wheel Nut Assy Axle Shaft Bolt Axle Shaft O-Ring Spindle Oil Seal Outer Spindle Bearing Cone Inner Spindle Bearing Cone Brake to Housing Lock Nut Magnet Not Illustrated NSS - Not Sold Seperately 10

12 Axle Shafts Axle Shafts Spicer S110 series axle shafts are used in sets, have unequal shaft lengths and may be location specific or Wheel Equipment specific. When replacing S110 axle shafts, locate the axle shaft part number or select the correct axle shaft from the chart below before placing your order. DO NOT MISPLACE AXLE SHAFTS FROM THEIR INTENDED LOCATION. NUMBER OF SPLINES SPLINE TYPE: A=Angular I=Involute S=Straight PART NUMBER FLANGE TYPE: F=Flathead B=Bell BOLT HOLE TYPE: S=Straight T=Tapered SPLINE O.D. BODY O.D. BODY LENGTH BOLT CIRCLE Part No. Qty Spline Body O.D. Shaft Length Spline Length Flange O.D. Flange Holes (485-STR) (485-STR) 11

13 Service Carriers Service Carriers S " (311 mm) Hypoid Gearing Side Gear # Ratio Side Gear Spline New Carrier Involute Involute Involute S111L 12.25" (311 mm) Hypoid Gearing Side Gear # Ratio Side Gear Spline New Carrier Involute Involute Involute Kits & Assemblies Description Part Number Axle Housing Hardware Kit Bearing Kits Differential Bearing Kit Inner Pinion Bearing Kit Outer Pinion Bearing Kit Truetrac Kit U-Tube Breather Kit Wheel Diff Side Gear Kit

14 Cross Reference Dana Part Number Chrysler Part Number Description AA Axle Shaft - Bolt AA Ring AA Nut - Spindle AA Plug - Manetic AA Cotter Pin AA Oil Seal AA Axle Shaft AA Locknut - Hex, Flanged AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Pinion Bearing Spacer AA Capscrew AA Ring - Tone Wheel AA Pin - Dowel AA Axle Shaft AA Ring - Tone Wheel AA Sensor - Assy Active AA Seal - oil AA Capscrew - Hex AA Pin - Dowel AA Case Diff Plain Half AA Capscrew Dana Part Number Chrysler Part Number Description AA Capscrew AA Axle Housing AA Kit-Outer Pinion Bearing AA Kit-Inner Pinion Bearing AA Kit-Differential Bearing AA Kit-Wheel Diff with Side Gear AA Kit-Truetrac AA Kit -Gear, Pinion & Nut (132938) AA Kit -Gear, Pinion & Nut (130774) AA Kit -Gear, Pinion & Nut (132942) AA Kit - Breather & Tube AA Kit - Axle Housing Hardware AA Bearing Cone AA Bearing Cone AA Service Carrier S111 34I 410 ABS AA Service Carrier S111 34I 444 ABS AA Service Carrier S111 34I 488 ABS AA Service Carrier S111L 34I 410 ABS LS AA Service Carrier S111L 34I 444 ABS LS AA Service Carrier S111L 34I 488 ABS LS AA Stud - Dowel AA Nut - Lock AA Companion Flange XT HX AA Washer 360HR AA Adjusting Ring 13

15

16

17 For spec ing or service assistance, call or visit our website at Dana Commercial Vehicle Products Group 3939 Technology Drive Maumee, Ohio, USA All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obligation. Printed in USA AXIP /07

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