Flexplate Conversion Installation Instructions

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1 Flexplate Conversion Installation Instructions For all Wagner units using Clark 8000 torque converter. Use the following instructions for modifying your ring gear torque converter to a fl explate torque converter. If you have any questions, please feel free to contact the Allied Systems Company service or service parts department and reference this service form (503) Allied Systems Co. reserves the right to make changes to new equipment without incurring the obligation to make such changes to equipment previously manufactured , REV

2 Instructions Remove the highlighted parts and engine flywheel per engine manufacture s intstuctions. - Remove 2

3 Item Part No. Qty Description Item Part No. Qty Description Converter Washer Flange, Output Nut Lockwasher Stud 7 *a O-Ring Bearing Cup, Rear Bearing Cone, Rear Bearing Spacer, Front Bearing Cup, Front Oil Baffle Nut 14 *a O-Ring 15 *a Oil Seal Bearing Cap A/R. Shim, Bearing Cap, A A/R. Shim, Bearing Cap, B A/R. Shim, Bearing Cap, Shaft, Output Shaft Gear, Output Bearing Cone, Front Snap Ring, Front Bearing Oil Tube Plug, Pipe Bearing Cap 28 *a O-Ring Lube Tube 30 *a O-Ring 31 *a O-Ring Bearing Cup Cover, Housing Rear 35 *a O-Ring Gear, Turbine Shaft Turbine Shaft Bearing Cone Bearing Cup 40 *a Piston Ring 41 R Breather Reducing Bushing Plug, Pipe Pressure Regulating Valve (See Pg 4) Housing, Converter Plug, Pipe Ball Capscrew Snap Ring, Gear Nut Lockwasher Stud A/R. Bearing Cap Shim, A A/R. Bearing Cap Shim, B A/R. Bearing Cap Shim, Bearing Cone Cover Screw Lockwasher Dowel Pin Pump Drive Shaft Bearing, Pump Shaft Front Gear Snap Ring Capscrew 70A Lockwasher Cover, Housing Inspection Plug, Drain Cover, Housing Inspection Capscrew 74A Lockwasher Sleeve, Oil Distributor Sleeve Assembly, Stator Support 77 *a Piston Ring Gear, Oil Pump Drive 80 *c Pump, Converter Charging 81 *a R Gasket, Charging Pump Pump Sleeve With Snap Ring Snap Ring Snap Ring Bearing, Pump Shaft Rear 87A Spacer Nut Lockwasher Stud Washer, Rear Bearing Washer, Rear Bearing 96 *a Oil Seal Oil Baffle 98 *a O-Ring Screw, Impeller Hub Screw Lockwasher Hub, Impeller Bearing Spacer, Reaction Member Screw, Turbine Hub Turbine Snap Ring 108 *a O-Ring Retainer, Bearing Snap Ring 111 *b*d NSS 24. Nut 112 *b*d NSS 96. Washer, Belleville Plate, Backing 114 *b*d NSS 24. Stud Washer Lockwasher Screw Backing Ring Impeller 120 *a O-Ring, Impeller Hub Snap Ring Pin, Spacer Roll Reaction Member Snap Ring Ring, Backing 126 *c Hub, Turbine Dowel Pin Cover, Impeller Bearing, Front 132 *a O-Ring Cap, Impeller Cover Capscrew 135* *b*c*d Ring Gear Kit 136 R Nameplate (Not Shown) Nameplate Screw (Not Shown) A/R As Required NSS Not Sold Separately *a Service Kit Number *b Ring Gear Kit (Item 135) includes Items 111, 112, & 114. *c These items differ on units with steel gear installation. See Converter Steel Gear Installation and Power Unit pages for details. *d Ring Gear Kit (Item 135) is not included in Converter Order Kit separately. 3

8 9 1b 1a 3 4 6 7 Instructions Install highlighted parts and engine flywheel per engine manufacture s instructions.

4 8 9 1b 1a Instructions Install highlighted parts and engine flywheel per engine manufacture s instructions. - Install 1d 1c 2 5 Position drive plate and weld nut assembly (item 1a) on impeller cover (item 8) with weld nuts toward cover. Align intermediate drive plate and backing ring with holes in impeller cover (items 1a,1b,1c and 8). NOTE: Two dimples 180 apart in backing ring (item 1c) must be out (toward engine fl ywheel). Install capscrews (item 1d). Torque capscrews ft-lbs [ N.m]. NOTE: Assembly of fl explates must be completed within a 15 minute period from start of screw installation. If the screw (item 1d) is removed for any reason it must be replaced. The adhesive left in the tapped holes must be removed with proper tap and cleaned with solvent. Dry the hole thoroughly and use new screw for reinstallation. See page 6 for converter installation instructions. 4

5 Item Part No. Qty Description Item Part No. Qty Description Kit; Flexplate Conversion F/CAT Kit; Flexplate, 16" 1a NSS 1.. Drive Plate and Weld Nut Assy 1b Plate, Drive 1c Ring, Backing 1d Capscrew, Locking Capscrew, Socket Head Cap, Bearing O-Ring Ring, Snap Retainer, Bearing Bearing Cover, Impeller O-Ring 10 R Washer 11 R Nut Stud 13 R Capscrew 14 *a Converter C8000 Service Manual 15 *a Flexplate Conversion Instruction 16 *a,*b Flywheel 17 *a,*b adapter-fl ywheel housing Kit; Flexplate Conversion F/Cummins Kit; Flexplate, 17" 1a NSS 1.. Drive Plate W/Weld Nut Assy 1b Plate, Drive 1c Ring, Backing 1d Capscrew, Locking Capscrew, Socket Head Cap, Bearing O-Ring Ring, Snap Retainer, Bearing Bearing Cover, Impeller O-Ring 10 R Capscrew Washer, Lock 12 *a Converter C8000 Service Manual 13 *a Flexplate Conversion Instruction 14 *a,*b Flywheel * a Not Illustrated *b Contact engine manufacturer to order parts and service instructions. For CAT: Specify the fl ywheel should fi t a SAE #1 fl ywheel housing and 16 fl explate. For Cummins: Specify the fl ywheel should fi t a SAE #1 fl ywheel housing and 17 fl explate. CAT Engine Cummins Engine J (6) (6) (6) (6) (6) (12) (12) Note: Capscrew and stud location may be different on your converter to CAT engine installation. 5

6 * 6 * Cat engines only. Dealer installed access hole, 1-1/16 12 UN tapped hole located in-line with fl ywheel fl explate mounting hole pattern. Contact your local CAT dealer if your fl ywheel housing does not have this access hole. Note: Your fl ywheel housing access hole may vary.

MODELNO~. 1_2_ 7_F_T_2 _3_1_7-_1_2 PARTNO~. 4_2_6_21_8_7 DATE ~2~4_-0~8~-~20~O~1. T20000 Series REFERENCE ONLY GRP-T

MODELNO~. 1_2_ 7_F_T_2 _3_1_7-_1_2 PARTNO~. 4_2_6_21_8_7 DATE ~2~4_-0~8~-~20~O~1 T20000 Series 2 GRP-T20-05 04-00 ~p SPICER OFF-HIGHWAY MODEL: 1207FT20317-12 PN : 4262187 SPECIAL PARTS SECTION GRP NO.