SERVICE PARTS MANUAL

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1 SERVICE PARTS MANUAL 9, 9T & SERIES SNOW PLOWS WITH EIS FOR PLOW SERIAL NUMBERS AFTER 9G100000, 9D100000, 9C TG100000, 9TD100000, 9TC G10000, D100, C Sno-Way International H

2 TABLE OF CONTENTS Page PARTS LIST INTRODUCTION... POWER PACK FRAME - 9 & SERIES... POWER PACK FRAME - 9T SERIES... BLADES - 9 SERIES... BLADES - SERIES... 9 BLADES - 9T SERIES HYDRAULIC SYSTEM - GRAVITY DOWN... 1 HYDRAULIC SYSTEM - DOWN PRESSURE... 1 HYDRAULIC POWER UNIT - GRAVITY DOWN SYSTEM... HYDRAULIC POWER UNIT - DOWN PRESSURE SYSTEM... 1 NOTES LIFT CYLINDER - GRAVITY DOWN SYSTEM... 0 LIFT CYLINDER - DOWN PRESSURE SYSTEM... 1 ANGLE CYLINDERS... POWER PACK WIRING... CONTROL SYSTEM WIRING... AUXILIARY LIGHTS - S.N.: D , G , C AUXILIARY LIGHTS - S.N. AFTER: D100, G10000, C10000, 9D100000, 9G100000, 9C100000, 9TG100000, 9TD100000, 9TC NUMERICAL INDEX

3 PARTS LIST INTRODUCTION Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine. Record the Serial Number in the space provided in your Owner s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame. "Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle. We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered. USING THIS PARTS LIST Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY". The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product. ITEM PART NO. DESCRIPTION QTY O-ring Elbow Capscrew, Hex.,/8"-16NC x /8"9

4 POWER PACK FRAME - 9 & SERIES NOTE: Items 9 & 10 are used with "Old Style" Light/Lift Bar Items, 11, 1, 1, 1,, 16 are "New Style" Quick-Attach components

5 POWER PACK FRAME - 9 & SERIES ITEM PART NO. DESCRIPTION QTY Cover, Pump Decal, DP System Decal, Gravity Down System Decal, Mounting Instructions Decal, Warning, Cover Removal Light/Lift Bar, Quick-Attach Assembly, Light/Lift Bar, Quick-Attach (includes items 11, 1, 1, 1,, 16) Decal, Warning End Cap, 1" End Cap, -1/" Pin, Lynch, 1/" x 1-/8" (used with "Old Style" Light/Lift Bar) Pin, Hitch (used with "Old Style" Light/Lift Bar) Plate, Bearing, Polyethylene Pin, Quick-Tatch E-Ring Spring, SS Handle, Quick-Release Pin, Roll, 1/ x 1-/8" SS Pin, Quick Hitch E-Ring, 1" Pin, Cotter, /" x 1-1/" Washer, Flat, /" Link, Lift Nut, Jam, 1/" Nut, Nylock, 1/" Cap Screw, Hex, 1/"-1 x 1-/" Washer, Hardened... 6 Spacer, Lift Bar (available in kit only) Kit, Spacer Service...1 (includes one ea. items 9,, and two ea. items,, and and six of 6) Cap Screw, Hex, 1/"-1 x " Cap Screw, Hex, 1/"-1 x -1/" Cap Screw, Hex, /"-10 x 6-1/" Clamp, Cylinder Lock, Gravity Down Clamp, Cylinder Lock, Down Pressure Clamp, Cylinder Lock, Gravity Down... 1 Clamp, Cylinder Lock, Down Pressure... 1 Pin, Wire Lock Spacer, Stand Bellcrank Cylinder, Lift, Gravity Down Cylinder, Lift, Down Pressure Decal, Warning, Pinch Point Cap Screw, Hex, 1/"-1 x 6" Decal, Patent Pin, Clevis, /" x " Jackstand Assembly, 9/ Series Kit, Jackstand Hardware (includes one ea. items,,, 6, two item ) Washer, /8"... 6 Spring, Latch... Pin, Latch... Roll Pin, /" x /8"... 6 Cam, Jackstand Jackstand Cap Screw, Hex, 1/"-0 x 1" Washer, Flat, 1/" Clamp, Tube Nut, Nylock, 1/" Pin, Clevis, /" x " Nut, Hex Nylock, /8" Decal, Warning Cylinder, Angle, 1-1/" (See page for parts breakdown) A-Frame Cap Screw, Hex, 1"-1 x -1/" End Cap, x Cap Screw, Hex, /8"-16 x -1/" Kit, Cushion/Stop, Blade Trip, Series Kit, Cushion/Stop, Blade Trip, 9 Series Frame, Swing Pin, Clevis, /" x " Nut, Hex, /8" (9 Series), 8 ( Series) Eye Bolt, /8"-11 x 6"... (9 Series), ( Series) Spring, Trip... (9 Series), ( Series) Platform, Pump Nut, Hex, 1" Cap Screw, Hex, /8"-16 x 1" Cap Screw, Hex, 1/"-0 x 6" Screw, Flange Head, Self-Tapping, /16" x 1" Washer, Flat, /16" Nut, Nylock, /"

6 POWER PACK FRAME - 9T SERIES SWING FRAME AND TRIP SPRING DETAIL ON P. 11, BLADES - 9T SERIES 1

7 POWER PACK FRAME - 9T SERIES ITEM PART NO. DESCRIPTION QTY Cover, Pump Decal, DP System Decal, Gravity Down System Decal, Mounting Instructions Light/Lift Bar, Quick-Attach Assembly, Light/Lift Bar, Quick-Attach (includes items 6,, 8, 9, 10, 11) Decal, Warning Plate, Bearing, Polyethylene Pin, Quick-Tatch E-Ring Spring, SS Handle, Quick-Release Pin, Roll, 1/ x 1-/8" SS E-Ring, 1" Pin, Quick Hitch Pin, Cotter, /" x 1-1/" Nut, Nylock, /" Link, Lift Washer, Hardened Cap Screw, Hex, 1/"-1 x " Cap Screw, Hex, 1/"-1 x -1/" Cap Screw, Hex, /"-10 x 6-1/" Clamp, Cylinder Lock, Gravity Down Clamp, Cylinder Lock, Down Pressure...1 Clamp, Cylinder Lock, Gravity Down...1 Clamp, Cylinder Lock, Down Pressure...1 Pin, Wire Lock Jackstand Assembly, /9 Series Kit, Jackstand Hardware... (includes one ea. items 6,, 9,, two item 1) Washer, /8"...6 Spring, Latch Cap Screw, Hex, 1/"-1 x 1-/"... 9 Pin, Latch Jackstand Roll Pin, /" x /8"... Cam, Jackstand Nut, Nylock, 1/" Nut, Jam, 1/"-1... Spacer, Lift Bar (available in kit only) Kit, Spacer Service...1 (includes one ea. items, 0, two ea. items 8,, and, and six of item ) Bellcrank Cylinder, Lift, Gravity Down Cylinder, Lift, Down Pressure Spacer, Stand Pin, Clevis, /" x " Cap Screw, Hex, 1/"-1 x 6" Decal, Warning, Pinch Point Decal, Patent Cap Screw, Hex, 1/"-0 x 1" Washer, Flat, 1/" Clamp, Tube Nut, Nylock, 1/" Nut, Hex Nylock, /8" Pin, Clevis, /" x " Decal, Warning Cylinder, Angle, 1-1/" (See page for parts breakdown) A-Frame Cap Screw, Hex, 1"-1 x -1/" Platform, Pump Nut, Hex, 1" Cap Screw, Hex, /8"-16 x 1" Cap Screw, Hex, 1/"-0 x 6" Screw, Flange Head, Self-Tapping, /16" x 1" Washer, Flat, /16" Decal, Warning, Cover Removal End Cap, -1/" End Cap, 1"... 6

8 BLADES - 9 SERIES

9 BLADES - 9 SERIES ITEM PART NO. DESCRIPTION QTY Kit, Guide, Blade (includes two Guides and Mounting Hardware)... 1 Frame, 90"... 1 Frame, 96" Decal, Warning Kit, Skin, Polycarbonate, 90" (includes Sno-Way Decal) Kit, Skin, Polycarbonate, 96" (includes Sno-Way Decal) Decal, Sno-Way (used with Steel Blade) Decal, Sno-Way (used with Polycarbonate Blade) Blade Skin, Steel, 90" (includes Sno-Way Decal) Blade Skin, Steel, 96" (includes Sno-Way Decal) Blade Skin, SS, 96" (includes Sno-Way Decal) Blade Skin, SS, 90" (includes "Sno-Way" Decal Kit, Wearstrip, Steel, 90" Kit, Wearstrip, Steel, 96" Nut, Hex., Nylock, 1/ Bolt, Carriage, Gr., 1/ -1 x 1-1/ Assembly, Shoe Shoe, Cast, 1" Shaft Spacer, 1" Washer, Flat, 1" Pin, Lynch, 1/ x 1-9/ Brkt., Shoe, 9,

10 BLADES - SERIES

11 BLADES - SERIES ITEM PART NO. DESCRIPTION QTY Kit, Guide, Blade (includes two Guides and Mounting Hardware)... 1 Frame, 10"... 1 Frame, 108"... 1 Frame, 10" Decal, Warning Kit, Skin, Polycarbonate, 10" (includes Sno-Way Decal) Kit, Skin, Polycarbonate, 108" (includes Sno-Way Decal) Kit, Skin, Polycarbonate, 10" (includes Sno-Way Decal) Decal, Sno-Way (used with Steel Blade) Decal, Sno-Way (used with Polycarbonate Blade) Blade Skin, Steel, 10" (includes Sno-Way Decal) Blade Skin, Steel, 108" (includes Sno-Way Decal) Blade Skin, Steel, 10" (includes Sno-Way Decal) Blade Skin, SS, 10" Blade Skin, SS, 108" Blade Skin, SS, 10" Kit, Wearstrip, Steel, 10" Kit, Wearstrip, Steel, 108" Kit, Wearstrip, Steel, 10" Nut, Hex., Nylock, 1/ Bolt, Carriage, Gr., 1/ -1 x 1-1/ Assembly, Shoe Shoe, Cast, 1" Shaft Spacer, 1" Washer, Flat, 1" Pin, Lynch, 1/ x 1-9/ Brkt., Shoe,... 10

12 11 BLADES - 9T SERIES

13 BLADES - 9T SERIES ITEM PART NO. DESCRIPTION QTY Kit, Guide, Blade (includes two Guides and Mounting Hardware) Cup, Formed Out Spring, Trip Spring Rod, Threaded Nut, Hex, /" Nut, Nylock, 1" Assembly, Saddle Bushing, Shock Cap Screw, Hex Head, 1"-1 x 11-1/" Cap Screw, Hex, 1/"-1 x 1-/" Nut, Nylock, 1/" Pin, Cotter, /" x 1-1/" Washer, Flat, /" Pin, Clevis, /" x -1/" Frame, Swing Frame, 90"... 1 Frame, 96" Decal, Warning Cap Screw, Hex, /8"-16 x 1-1/" Assembly, Shoe Bracket Nut, Nylock, / Assembly, Shoe... Shoe, Cast, 1" Shaft... 1 Spacer, 1" Washer, Flat, 1" Pin, Lynch, 1/ x 1-9/ Blade Skin, Upper, Polycarbonate, 90" (includes Sno-Way Decal) Blade Skin, Upper, Polycarbonate, 96" (includes Sno-Way Decal) Blade Skin, Upper, Steel, 90" (includes Sno-Way Decal) Blade Skin, Upper, Steel, 96" (includes Sno-Way Decal) Blade Skin, Upper, SS, 90" (includes Sno-Way Decal) Blade Skin, Upper, SS, 96" (includes "Sno-Way" Decal Decal, Sno-Way (used with Steel Blade) Decal, Sno-Way (used with Polycarbonate Blade) Retainer, Upper Skin, 90" Retainer, Upper Skin, 96" Cap Screw, Hex Head, /8-16 x 1" Skin, Lower, 90" Skin, Lower, 96" Cap Screw, Hex, /16-18 x /" Nut, Nylock, / Kit, Wearstrip, Steel, 90" Kit, Wearstrip, Steel, 96" Bolt, Carriage, Gr., 1/ -1 x 1-1/ Nut, Nylock, 1/" End Cap, x Kit, Shock Absorbor (includes two item 9 and four Items 8 and 0) Stop, TEB Plate, Bumper, TEB Nut, Nylock, /"

14 HYDRAULIC SYSTEM GRAVITY DOWN 6 1 ITEM PART NO. DESCRIPTION QTY Power Unit, Gravity Down (see page for parts breakdown) Hose, Hydraulic, 18-/" Fitting, Elbow, 90 Degree Hose, Hydraulic, -1/" Hose, Hydraulic, " Capscrew, Hex Head, /16"-18 x -1/" Nylock, Hex Head, /16"

15 HYDRAULIC SYSTEM DOWN PRESSURE 1 6 ITEM PART NO. DESCRIPTION QTY Power Unit, DP (see page 1 for parts breakdown) Hose, Hydraulic, 18-/" Fitting, Elbow, 90 Degree Hose, Hydraulic, -1/" Hose, Hydraulic, " Capscrew, Hex Head, /16"-18 x -1/" Nylock, Hex Head, /16"

16 HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM B C D A 1

17 HYDRAULIC POWER UNIT GRAVITY DOWN SYSTEM ITEM PART NO. DESCRIPTION QTY 1 Valve Assembly Valve, Check Nut, Coil Retaining... Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Black Coil)... Cartridge (Red Coil) - Use part Cartridge, -Way (Black Coil) Coil, 10V DC (Red) Coil, 10V DC (Black)... Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Blue Coil) Cartridge (Red Coil) - Use part Cartridge (Blue Coil) Screw Fitting, Plug Fitting, Orifice Kit, Orifice (to adjust drop rate) Screen, Inline Spring, Retaining Valve, Relief, Cross Over Motor, 1V DC Bearing, Motor Base Base Assembly, Pump Seal, Shaft O-Ring Parts Kit, Relief Valve O-Ring O-Ring Pump Assembly...1 Screw, Socket Head Cap Tube, Return Tube, Suction Filter, Suction Reservoir Filler Cap Clamp Filter, Return Brush, Replacement Kit Coil, 10V DC (Blue)

18 1 HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM B C E F A D 6

19 HYDRAULIC POWER UNIT DOWN PRESSURE SYSTEM ITEM PART NO. DESCRIPTION QTY 1 Valve Assembly Valve, Check Nut, Coil Retaining... 6 Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Black Coil)... Cartridge (Red Coil) - Use part Cartrdidge, -Way (Black Coil) Coil 10V DC (Red ) Coil, 10V DC (Black)... 6 Valve, 10V DC (Red Coil) - Use part Valve, -Way, 10V DC (Blue Coil)... 8 Cartridge (Red Coil) - Use part Cartridge, -Way (Blue Coil) Screw Valve, Check Valve, Relief, Down Pressure (680-0 psi) Screen, Inline Spring, Retaining Fitting, Plug Fitting, Plug Fitting, Orifice (to adjust drop rate) Kit, Orifice Valve, Relief, Crossover (00 psi) Switch, Pressure ( psi) Motor, 1V DC Bearing, Motor Base Base Assembly, Pump Parts Kit, Relief Valve O-Ring O-Ring O-Ring Seal, Shaft Pump Assembly Screw, Socket Head Cap Tube, Suction Filter Reservoir Filler Cap Clamp Tube, Return Filter, Return Brush Replacement Kit Coil, 10V DC (Blue)... 18

20 19 NOTES

21 LIFT CYLINDER GRAVITY DOWN SYSTEM 1 ITEM PART NO. DESCRIPTION QTY Cylinder, Lift, (Single Action) Kit, Lift Cylinder Gland Nut and Seal... 1 O-Ring... 1 Seal, Rod... 1 Ring, Guide... 1 Seal, Wiper... 1 Nut, Gland

22 LIFT CYLINDER DOWN PRESSURE SYSTEM 1 ITEM PART NO. DESCRIPTION QTY Cylinder, Lift, -1/ (Double Action) Kit, Seal, For -1/" Cylinder Nut, Gland, For -1/" Cylinder

23 ANGLE CYLINDERS 1 A ITEM PART NO. DESCRIPTION QTY Cylinder, Swing, 1-1/" (future use will replace ) Kit, Swing Cylinder Gland Nut & Seal (for current cylinder)...1 O-ring...1 Seal, Rod...1 Ring, Guide, 1-1/"...1 Seal, Wiper...1 Gland Nut...1 A Kit, Swing Cylinder Seal (for future use with )...1 O-ring... Seal, Rod...1 Wiper...1 Ring, Guide Gland Nut (for future use with )...1

24 POWER PACK WIRING ITEM PART NO. DESCRIPTION QTY Harness, Battery Power Harness, Plow Power Harness, Solenoid - HT Series Bag Power Harness Parts Fuse Holder Fuse, 0 Amp Cable, Power Cap, Protective Strap, Tie Plastic Screw, Self Tapping, #10-16 x 1" Capscrew, Hex, 1/"-0 x /8" Washer, Flat, 1/" Switch, Solenoid Grommet, /8" ID Nut, Hex Head Nylock, 1/"-0...

25 CONTROL SYSTEM WIRING ITEM PART NO. DESCRIPTION QTY Module, Wired Control Module, Wireless Control Harness Repair Kit Clamp, Cable Connector, Plug Contact, Signal Socket Harness, Solenoids - Gravity Down Harness, Solenoids - Down Pressure Bag, Harness Controls Cap, Screw-On Cap, 1/ Grommet, /16" ID Strap, Plastic Tie Harness, Vehicle Contact, Signal Pin Connector, Receptacle, Flanged Boot, Cable Grip, Cable Connector, Plug, Unsealed Controller Assembly Controller Assembly, Wireless Touch Pad, Straight Blade Housing, Controller, Complete Connector, Receptacle Coupling Ring Controller, Joystick, Str, Wired (not shown) Controller, Joystick, Str, Wireless (not shown) Insertion Tool for Circular Connectors (not shown) Extraction Tool for Circular Connectors (not shown) Kit, Connector Repair (not shown) (includes () #, (1) #, (6) #, (6) #1, (1) #1, (1) #, (1) #16, (1) #1, (1) #1, (1) # & (1) #)... 1

26 AUXILIARY LIGHTS S.N. : D , G , C Note: This Connector Found Only On Import Harness Supplied With Lamp Supplied With Lamp

27 AUXILIARY LIGHTS S.N. : D , G , C ITEM PART NO. DESCRIPTION QTY Kit, Lamp Lamp, Sealed Beam Light, Assembly, LH Light, Assembly, RH Screw, Self Tapping #10-16 x 1" Lens, Turn Signal Scotch Lock Connector Flasher Lamp, Park &Turn Gasket, Turn Signal Harness, Wiring, Standard Harness, Wiring, Import Relay, DPDT Assembly, Light/Lift Bar, Quick-Attach Support, RH, Series Support, RH, 9 Series Support, LH, Series Support, LH, 9 Series Assy., Light Bar Capscrew, Hex., /8"-16 x 1" Nut, Hex., Nylock, /8" Decal, Sno-Way Clip, Rosebud Kit, Plug Repair... 1 Connector, Male End... Connector, Female End... Connector, Butt... Tube, Shrink Washer, Flat, /8"

28 AUXILIARY LIGHTS S.N. AFTER: D100, G10000, C10000, 9D100000, 9G100000, 9C100000, 9TG100000, 9TD100000, 9TC Supplied With Lamp Supplied With Lamp

29 AUXILIARY LIGHTS S.N. AFTER: D100, G10000, C10000, 9D100000, 9G100000, 9C100000, 9TG100000, 9TD100000, 9TC ITEM PART NO. DESCRIPTION QTY Kit, Lamp, EIS Flasher Light, Assembly, RH, EIS Harness, Plow Light, RH, EIS Lamp, Sealed Beam Harness, Plow Light, LH, EIS Light, Assembly, LH, EIS Gasket, Turn Signal Lamp, Park &Turn Lens, Turn Signal Harness, Main Light, EIS* Assy., Light Bar Nut, Hex., Nylock, /8" Decal, Sno-Way Capscrew, Hex., /8"-16 x 1" Clip, Rosebud Support, LH, Series Support, LH, 9 Series Assembly, Light/Lift Bar, Quick-Attach Washer, Flat, /8" Support, RH, Series Support, RH, 9 Series Connector, Male Connector, Female Clip, Secondary Lock... * NOTE: Adapter required. See Application Guide 8

30 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

31 NUMERICAL INDEX PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM A

32 SNO-WAY INTERNATIONAL, INC. Hartford, WI 0 USA Website: 00 Sno-Way International

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