AstroJet TM M1-C Color Label Printer. Parts Manual

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1 AstroJet TM M-C Color Label Printer Parts Manual

2 This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet TM is a registered trademark of Astro Machine Corp. Memjet is a registered trademark. All other trademarks are the property of their respective holders. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher.

3 Table of Contents GROUP MECHANICAL ASSEMBLY 4 GROUP PRINT ENGINE FRONT 8 GROUP. PRINT ENGINE REAR 0 GROUP. PRINT ENGINE COMPONENTS GROUP.3 PRINT ENGINE COMPONENTS 4 GROUP.4 PRINT ENGINE PRINTED CIRCUIT BOARDS 6 GROUP.5 PRINT ENGINE MAIN UPPER PLATEN ASSEMBLY 8 GROUP 3 CENTER PLATE ASSEMBLY 9 GROUP 4 TOP CENTER CHAMBER ASSEMBLY GROUP 5 UNWINDER 3 GROUP 5A UNWINDER REEL SHAFT ASSEMBLY 6 GROUP 5B UNWINDER ARM ASSEMBLY 8 GROUP 5C UNWINDER MOTOR BRACKET ASSEMBLY 30 GROUP 5D UNWINDER BODY SUBASSEMBLY 3 GROUP 6 WINDER 34 GROUP 6A WINDER REEL SHAFT ASSEMBLY 37 GROUP 6B WINDER ARM & SPRING LEVER ASSEMBLIES 40 GROUP 6C WINDER MOTOR BRACKET ASSEMBLY 4 GROUP 6D WINDER BODY SUBASSEMBLY 44 GROUP 7 ELECTRICAL (PRINT ENGINE) 46 CONSUMABLES, NORMAL WEAR AND SPARE PARTS 48 INDEX 49

4 GROUP MECHANICAL ASSEMBLY 4

GROUP MECHANICAL ASSEMBLY 3-007 SCREW, 0-3 x /4 TRUSS HEAD, PH 8 5 0-00-7 SPRING, INK TANK DOOR 3-05 3 3-046 LOCK WASHER, #6 EXTERNAL TOOTH SCREW, 6-3 x 3/6 ROUND HD.

PH, UNDERCUT BUMPER, MOLDED URETHANE 00CL 5 4 9 4-300-06 FRONT SIDE FRAME ASSEMBLY 0 4-300-08 REAR SIDE FRAME COVER WELDMENT 4-300-0 FRONT SIDE FRAME COVER 8 3-33 SCREW, 4-40 x/8 TRUSS HD.

5 GROUP MECHANICAL ASSEMBLY SCREW, 0-3 x /4 TRUSS HEAD, PH SPRING, INK TANK DOOR LOCK WASHER, #6 EXTERNAL TOOTH SCREW, 6-3 x 3/6 ROUND HD., PH, SS PIVOT SCREW STUD, REAR SIDE FRAME ASSEMBLY SCREW, 6-3 x /4 PAN HD., SS SCREW, 6-3 x /4 TRUSS HD., PH, SS SCREW, 6-3 x /4 FL HD. PH, UNDERCUT BUMPER, MOLDED URETHANE 00CL FRONT SIDE FRAME ASSEMBLY REAR SIDE FRAME COVER WELDMENT FRONT SIDE FRAME COVER SCREW, 4-40 x/8 TRUSS HD., PH, SS MOTOR BASE ASSEMBLY SCREW, 6-3 x / PAN HD., PH, SS TOP COVER WELDMENT USB PORT ETHERNET CAT5 PORT BOTTOM CLOSURE WELDMENT EXIT CROSS BAR ASSEMBLY CROSS BAR POWER SUPPLY, 4V, 30W HANDLE, SNAP-IN 3-/ x -/ MEMJET TM ENGINE ASSEMBLY (GROUP,.,.,.3,.4) SCREW, METRIC M4, PAN HD., PH PRINT ENGINE BASE ASSEMBLY 5

6 GROUP MECHANICAL ASSEMBLY CENTER PLATE ASSEMBLY (SEE GROUP 3) TOP CENTER CHAMBER ASSEMBLY (SEE GROUP 4) POWER SWITCH ASSEMBLY (SEE GROUP 7) CANCEL SWITCH ASSEMBLY (SEE GROUP 7) SIDE GUIDE ASSEMBLY PAPER SWITCH ASSEMBLY (SEE GROUP 7) FAN CHAMBER WELDMENT PRINTER INTERFACE PORT ASSEMBLY (WINDER) SCREW, 0-3 x /4 PH TRUSS HD. SS PRINTER INTERFACE PORT ASSEMBLY (UNWINDER) SERVICE PORT INTERFACE CABLE POWER INLET ASSEMBLY DECAL, CONTROL PANEL OVERLAY AMP SLO-BLO FUSE (POWER INLET ASSY.) NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER DECAL, "POWERED BY MEMJET " FAN ASSEMBLY # (BOTTOM) SCREW, -4 x 3/8 PAN HD. SS FAN ASSEMBLY # (SIDE) SCREW, 6-3 x 5/6 PAN HD. SS 6

7 GROUP MECHANICAL ASSEMBLY 7

8 GROUP PRINT ENGINE FRONT 8

GROUP PRINT ENGINE FRONT 4-900-0 PRINT ENGINE 3-70 MAIN DRIVE SHAFT PULLEY 3 3 3-594 4 3-686 UPPER MAIN PLATEN ASSY. SEE GROUP 3.

9 GROUP PRINT ENGINE FRONT PRINT ENGINE 3-70 MAIN DRIVE SHAFT PULLEY UPPER MAIN PLATEN ASSY. SEE GROUP 3.5 FOR COMPONENTS PRIMARY GRIT SHAFT ASSEMBLY PRINTHEAD LATCH SPRING PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL US, REPLACES 3-494) PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL EUROPE, REPLACES 3-494) LIFTER MOTOR WASTE INK TRAY ASSEMBLY INK TANK LATCH (YELLOW) INK TANK LATCH (CYAN, MAGENTA, BLACK) SEGMENTED GRIT SHAFT WASTE INK TRAY PAD PAPER PATH MOTOR SERVICE STATION DRIVE SHAFT IDLER PULLEY ENCODER COVER LIFT ARM GEAR KIT (INCL. GEAR & C-CLIP) SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, SPRINGS, AND E-CLIPS) UPPER PLATEN WHEELS ASSEMBLY (DOUBLE WHEEL ASSEMBLY REPLACES OBSOLETE SINGLE WHEEL ASSEMBLY) ENCODER COVER MOUNTING SCREWS ENCODER BEARING PLATE ASSEMBLY. (INCLUDES BEARING PLATE, BEARING, MOUNTING SCREWS & WASHERS) BRASS WASHER/SPACER (FITS ON SHAFT BEHIND ENCODER BEARING PLATE ASSEMBLY) CUTTER ASSEMBLY MODULE SMALL GEAR, SERVICE STATION DRIVE SHAFT (STEPPER MOTOR) 3-4 INK CARTRIDGE BLACK 3-43 INK CARTRIDGE CYAN 3-44 INK CARTRIDGE MAGENTA 3-45 INK CARTRIDGE YELLOW 3-43 ENCODER WHEEL 3-43 ENCODER SENSOR PCA (PRINT ENGINE) 3-63 ENCODER MODULE SPRING DRIVE BELT * *NOT SHOWN PRINT ENGINE ALIGNMENT GAUGES (REQUIRES ) 9

10 GROUP. PRINT ENGINE REAR 0

11 GROUP. PRINT ENGINE REAR SERVICE STATION CAP MODULE SERVICE STATION PLATEN MODULE ASSY. INCLUDES: THRUST SPRING, SHIM & RETAINING RING (REPLACES 3-607) WIPER ROLLER A WIPER MODULE W/MOTOR (INC. WIPER ROLLER) SERVICE STATION (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION TRAY AND WICK (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION WIPER MOTOR PCA INK TANK INTERFACE TEMP. SENSOR (K) PCA DPCA BOARD INK TANK INTRFC (CMY) PCA DUAL PINCH VALVE (W/HOSE CONNECTORS) DUAL PINCH VALVE SENSOR PC BOARD KIT (INCL. PC BOARD, 3 INSERTS AND PINCH VALVE WRENCH) PERISTALTIC PUMP (w/hose CONNECTORS) HOSE CONNECTOR BARB (HOSE SPLICE BARB) PRINT ENGINE BASE ASSEMBLY INK TANK LEVEL PCA K INK TANK INTERFACE PCA BUFFER BOX SERVICE STATION TRACK MEDIUM GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) LARGE GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) BRACKET, MOTOR SLED DRIVE (STEPPER MOTOR) STEPPER MOTOR SERVICE STATION GEAR MUDFLAP SERVICE STATION WIPER ROLLER SQUEEGEE INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS) CUTTER ASSEMBLY MODULE CAP PROTECTOR (PLASTIC SHIPPING CAPS) CAP RESTRAINER (CARDBOARD SHIPPING INSERT) INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS) CLAMSHELL LATCH (RH) CLAMSHELL LATCH (LH)

12 GROUP. PRINT ENGINE COMPONENTS

13 GROUP. PRINT ENGINE COMPONENTS PRINTHEAD CARTRIDGE AREA PRINTHEAD CARTRIDGE AREA INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS) GROUNDING STRAP (FOR ENTRY GRIT SHAFT) INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS) GROUNDING STRAP (FOR ENCODER GRIT SHAFT) PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL US, REPLACES 3-494) PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL EUROPE, REPLACES 3-494) PRINTHEAD LATCH SPRING ENTRY GRIT SHAFT ASSEMBLY SEGMENTED GRIT SHAFT 3. *SEE BELOW ( ) ENTRY-OUTPUT BEARING ASSY. (FOR ENTRY & SEGMENTED GRIT SHAFTS) PRINTHEAD LATCH SOLENOID PRIMARY GRIT SHAFT ASSEMBLY PEN DRIVER PCA SEE GROUP.4 4. *SEE BELOW ( ) ENCODER SHAFT BALL BEARING HOUSING ASSY. (ENCODER/LEFT-SIDE) DATA CABLE, MPCA-PPCA 4. *SEE BELOW ( ) ENCODER SHAFT BALL BEARING HOUSING ASSY. (RIGHT SIDE) DATA CABLE, MPCA-PPCA BUBBLE GAUGE INCLUDES: THRUST SPRING, SHIM & RETAINING RING (REPLACES 3-607) CLAMSHELL SWITCH ASSEMBLY * GRIT SHAFT BEARINGS KIT FIT GRIT SHAFTS ABOVE (3, 3., 4): FOR ENTRY & SEGMENTED (x 4) FOR PRIMARY (ENCODER) (L & R) 3

14 GROUP.3 PRINT ENGINE COMPONENTS 4

15 GROUP.3 PRINT ENGINE COMPONENTS ANGLE STOP BRACKET ALLEN HEAD SCREWS EXTERNAL FEED END STUD, FLAT NYLON WASHER UNDER UPPER CLAMSHELL UPPER PLATEN WHEELS ASSEMBLY (DOUBLE WHEEL ASSEMBLY REPLACES OBSOLETE SINGLE WHEEL ASSEMBLY) TOP ENTRY SENSOR UPPER MAIN PLATEN ASSEMBLY SEE GROUP 3.5 UNDER LOWER CLAMSHELL LOWER INTERMEDIATE PLATEN EXIT SENSOR BOTTOM ENTRY SENSOR SERVICE STATION PCA SENSOR ( FOR SERVICE STATION SENSORS (INDEX & HOME), FOR SERVICE STATION LIFT SENSOR) SEE GROUP.4 SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO (ABOVE) MOUNTED ON PRINT ENGINE FRAME) PLASTIC MEDIA GUIDE SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, SPRINGS, AND E-CLIPS) SERVICE STATION TRACK CAM SHAFT ASSEMBLY SERVICE STATION DRIVE SHAFT SMALL GEAR, SERVICE STATION DRIVE SHAFT 3 5

16 GROUP.4 PRINT ENGINE PRINTED CIRCUIT BOARDS 6

3.3 4 3-64 K INK TANK INTERFACE PCA 5 3-57 TOP ENTRY SENSOR 0 3-563 3-56 3-43 3 3-50 DATA CABLE, MPCA-PPCA DATA CABLE, MPCA-PPCA ENCODER SENSOR PCA (PRINT ENGINE) SERVICE STATION PCA SENSOR ( FOR

17 GROUP.4 PRINT ENGINE PRINTED CIRCUIT BOARDS MAIN PRINTED CIRCUIT BOARD SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO MOUNTED ON PRINT ENGINE FRAME ) SEE # ABOVE OR GROUP K INK TANK INTERFACE PCA TOP ENTRY SENSOR DATA CABLE, MPCA-PPCA DATA CABLE, MPCA-PPCA ENCODER SENSOR PCA (PRINT ENGINE) SERVICE STATION PCA SENSOR ( FOR SERVICE STATION LIFT SENSOR, FOR SERVICE STATION POSITION SENSORS (INDEX & HOME), SEE GROUP DPCA CIRCUIT BOARD BOTTOM ENTRY SENSOR PEN DRIVER PCA 7A 3-73 PPCA COVER CLAMSHELL SWITCH ASSEMBLY EXIT SENSOR A SERVICE STATION GUIDE KIT (FOR UNITS WITH SERVICE STATION REV A OR B OPEN INK TANK DOOR TO CHECK LABEL ON FRONT OF SERVICE STATION) NEW STYLE SERVICE STATION GUIDE KIT (FOR UNITS WITH SERVICE STATION REV C OPEN INK TANK DOOR TO CHECK LABEL ON FRONT OF SERVICE STATION) POWER SUPPLY CABLE (P000 MPCA TO POWER SUPPLY) 7

18 GROUP.5 PRINT ENGINE MAIN UPPER PLATEN ASSEMBLY UPPER MAIN PLATEN ASSEMBLY (INCLUDES PARTS LISTED BELOW) PINCH ROLLER PINCH ROLLER AXLE ENTRY PINCH SPRING UPPER PLATEN BIAS SPRING PINCH SPRING 9 8

19 GROUP.5 PRINT ENGINE MAIN UPPER PLATEN ASSEMBLY 9

20 GROUP 3 CENTER PLATE ASSEMBLY Center Plate Assembly 0

GROUP 3 CENTER PLATE ASSEMBLY 4-30-0 CENTER PLATE ASSEMBLY (INCLUDES ALL PARTS LISTED BELOW) 4-30-03 CENTER PLATE WELDMENT 3-340 SCREW, 4-40 x /8 TRUSS HD.

21 GROUP 3 CENTER PLATE ASSEMBLY CENTER PLATE ASSEMBLY (INCLUDES ALL PARTS LISTED BELOW) CENTER PLATE WELDMENT SCREW, 4-40 x /8 TRUSS HD., PH, SS SIDE GUIDE GUARD LOCKNUT, 6-3 NYLON INSERT, SS SPACER SCREW (STOPPER) TOP MEDIA GUIDE SCREW, 6-3 x 3/6 ROUND HD., PH, SS STUD, 6-3

22 GROUP 4 TOP CENTER CHAMBER ASSEMBLY Top Center Chamber Assembly

GROUP 4 TOP CENTER CHAMBER ASSEMBLY 4-30-0 TOP CENTER CHAMBER ASSEMBLY (INCLUDES ALL PARTS BELOW) 4-30-06 CHAMBER BRACKET 3-35 3 3-04 SCREW, 6-3 x /4 TRUSS HD.

23 GROUP 4 TOP CENTER CHAMBER ASSEMBLY TOP CENTER CHAMBER ASSEMBLY (INCLUDES ALL PARTS BELOW) CHAMBER BRACKET SCREW, 6-3 x /4 TRUSS HD., PH, SS WASHER, 3/6 x 7/6 x /3 PLASTIC CHAMBER LOCK ASSEMBLY (INCLUDES ALL PARTS BELOW) CHAMBER LOCK MAGNET PLATE MAGNET SCREW, 4-40 x 3/6 PAN HD, PH, SS CHAMBER LOCK GUIDE PLATE DUST COLLECTOR PIVOT SCREW, 4-40 x / BIND HD., PH LOCKNUT, 6-3 NYLON INSERT, SS TOP CENTER CHAMBER BODY (INNER) WASHER, FLAT NYLON SCREW, 4-40 x /8 TRUSS HD., PH, SS TOP CENTER CHAMBER BODY (OUTER) WASHER, 6/6 NYLON SCREW, 4-40 x 3/8 ROUND HD., PH, SS CHAMBER LOCK LEVER SCREW, 4-40 x /8 TRUSS HD., PH, SS 3-54 NYLON SPACER SCREW, 4-40 x / BIND HD., PH CONDUCTIVE NYLON BRUSH 3

24 GROUP 5 UNWINDER FRONT 4

25 GROUP 5 UNWINDER REAR 5

GROUP 5 UNWINDER 3-000 SET SCREW, 6-3 x /8 HEX SOCKET, CUP POINT 5 UNWINDER LABEL GUIDE ASSEMBLY 3-007 SCREW, 0-3 x /4 TRUSS HD., PH, SS 5.

3 3-0978 SCREW, 4-40 x 3/6 PAN HD., PH, SS 3 5 3-0384 BALL BEARING 6 4-30- UNWINDER CLOSURE 6 3-060 FOOT, RUBBER 4 7 3-0976 SCREW, 4-40 x /4 PAN HD.

, PH, SS 9 (GROUP 5B) UNWINDER ARM ASSEMBLY 0 (GROUP 5C) UNWINDER MOTOR BRKT ASSY. 9 3-36 SCREW, 8-3 x /4 TRUSS HD.

26 GROUP 5 UNWINDER SET SCREW, 6-3 x /8 HEX SOCKET, CUP POINT 5 UNWINDER LABEL GUIDE ASSEMBLY SCREW, 0-3 x /4 TRUSS HD., PH, SS UNWINDER LABEL GUIDE LOCK WASHER, #0 EXTERNAL TOOTH N UNWINDER ARM STOPPER, BOTTOM SCREW, 6-3 x /4 OVAL COUNTERSUNK HD., PH, SS SCREW, 4-40 x 3/6 PAN HD., PH, SS BALL BEARING UNWINDER CLOSURE FOOT, RUBBER SCREW, 4-40 x /4 PAN HD., PH, SS UNWINDER BODY COVER 8 (GROUP 5A) REEL SHAFT ASSEMBLY SCREW, 6-3 x /4 TRUSS HD., PH, SS 9 (GROUP 5B) UNWINDER ARM ASSEMBLY 0 (GROUP 5C) UNWINDER MOTOR BRKT ASSY SCREW, 8-3 x /4 TRUSS HD., PH, SS UNWINDER PCB CONTROLLER SCREW, 6-3 x /4 FL HD., PH, UNDERCUT CAP, BALL BEARING BELT, TIMING 40XL KNOB, MATTE BLACK, 5/8" DIA, 6MM SHAFT 3 (GROUP 5D) UNWINDER BODY SUBASSEMBLY GEAR, 8 TEETH UNWINDER CONTROL PANEL OVERLAY (DECAL) UNWINDER BASE * PRINTER INTERFACE CABLE/ WIRING HARNESS (UNWINDER) *NOT SHOWN 6

27 GROUP 5 UNWINDER 7

28 GROUP 5A UNWINDER REEL SHAFT ASSEMBLY 8

GROUP 5A UNWINDER REEL SHAFT ASSEMBLY 3-690 C-CLIP 3-533 KEY, 3/6 x / MACHINE, SQ.

8 4-3-40 REEL ROLL SUPPORT ASSEMBLY (INCLUDES ALL PARTS BELOW) 8. 3-0975 SCREW, 4-40 x /4 FH, PH, SS 4 8.

5 4-3-4 COUPLER ARM SPRING 4 6. 3-956 SET SCREW, 8-3 x 5/6 SOC. HD. 8.6 4-3-4 FLANGE 7 4-3-9 REEL SHAFT CLIP 8.

29 GROUP 5A UNWINDER REEL SHAFT ASSEMBLY C-CLIP KEY, 3/6 x / MACHINE, SQ. END LABEL SUPPLY HUB ASSEMBLY LABEL SUPPLY HUB SPACER REEL SHAFT DRIVEN PULLEY 4G REEL ROLL SUPPORT ASSEMBLY (INCLUDES ALL PARTS BELOW) SCREW, 4-40 x /4 FH, PH, SS SCREW, 4-40 x /4 PAN HD., PH SCREW, 6-3 x /4 FL HD., PH, UNDERCUT BALL BEARING CLIP COUPLER ARM SPRING SET SCREW, 8-3 x 5/6 SOC. HD FLANGE REEL SHAFT CLIP COUPLER FLANGE REEL ROLL SUPPORT STUD REEL ROLL SUPPORT PIVOT REEL ROLL SUPPORT PIN COUPLER ARM WELDMENT 9

30 GROUP 5B UNWINDER UNWINDER ARM ASSEMBLY 30

GROUP 5B UNWINDER UNWINDER ARM ASSEMBLY 4-3-6 UNWINDER/WINDER ARM GEAR, 3P-80T 3-956 SET SCREW, 8-3 x 5/6 SOC. HD. 3 4-3-07 UNWINDER/WINDER ARM PIVOT 4 3-03 WASHER, 5/6 x / x 0.

31 GROUP 5B UNWINDER UNWINDER ARM ASSEMBLY UNWINDER/WINDER ARM GEAR, 3P-80T SET SCREW, 8-3 x 5/6 SOC. HD UNWINDER/WINDER ARM PIVOT WASHER, 5/6 x / x 0.30 PLASTIC C-CLIP SCREW, 0-3 x / SOC. HD. CAP N UNWINDER ARM SCREW, 0-3 x 7/8 SOC. BUTTON HD., BLACK ARM BAR COLLAR ASSEMBLY UNWINDER ARM BAR RING ASSEMBLY RETAINING CLIP N UNWINDER ARM BAR 3

32 GROUP 5C UNWINDER MOTOR BRACKET ASSEMBLY 3

GROUP 5C UNWINDER MOTOR BRACKET ASSEMBLY 4-530-53 UNWINDER POTENTIOMETER ASSEMBLY 3-36 BEARING,

BTN. HD. SOC. CAP, SS, BLK 6 3-048 WASHER, 7/6 OD x 0.00 ID x /3 7 3-06 SCREW, 6-3 x /4 PAN HD.

33 GROUP 5C UNWINDER MOTOR BRACKET ASSEMBLY UNWINDER POTENTIOMETER ASSEMBLY 3-36 BEARING, CLIP 5/6 x 3/ UNWINDER MOTOR BRACKET MOTOR BRACKET SPACER SCREW, 0-3 x 3/8 BTN. HD. SOC. CAP, SS, BLK WASHER, 7/6 OD x 0.00 ID x / SCREW, 6-3 x /4 PAN HD., PH, SS UNWINDER MOTOR ASSEMBLY (SOLD AS ASSEMBLY ONLY INCLUDES PULLEY AND CONNECTOR WIRES) 33

34 GROUP 5D UNWINDER UNWINDER BODY SUBASSEMBLY 34

GROUP 5D UNWINDER UNWINDER BODY SUBASSEMBLY 4-30-05N UNWINDER BODY 7 3-004 SCREW, 0-3 x 3/8 TRUSS HD.

35 GROUP 5D UNWINDER UNWINDER BODY SUBASSEMBLY N UNWINDER BODY SCREW, 0-3 x 3/8 TRUSS HD., PH, MS PC BOARD STANDOFF REEL SHAFT HOUSING ASSEMBLY (BEARING) SCREW, /4-40 x /4 PAN HD., PH B UNWINDER ARM STOPPER, TOP LOCK WASHER, #6 EXTERNAL TOOTH BEARING, CLIP 5/6 x 3/ STAR WASHER, #4 EXTERNAL LABEL GUIDE STANDOFF SCREW, 6-3 x /4 TRUSS HD., PH, SS SCREW, 6-3 x 5/6 PAN HD., PH, SS 4 35

36 GROUP 6 WINDER FRONT 36

37 GROUP 6 WINDER REAR 37

GROUP 6 WINDER 3-000 3-007 3 3-037 4 3-075 SET SCREW, 6-3 x /8 HEX SOCKET, CUP POINT SCREW, 0-3 x /4 TRUSS HD., PH, SS LOCK WASHER, #0 EXTERNAL TOOTH SCREW, 6-3 x /4 OVAL COUNTERSUNK HD.

38 GROUP 6 WINDER SET SCREW, 6-3 x /8 HEX SOCKET, CUP POINT SCREW, 0-3 x /4 TRUSS HD., PH, SS LOCK WASHER, #0 EXTERNAL TOOTH SCREW, 6-3 x /4 OVAL COUNTERSUNK HD., PH, SS FOOT, RUBBER SCREW, 4-40 x /4 PAN HD., PH, SS SCREW, 6-3 x /4 TRUSS HD., PH, SS SCREW, 8-3 x /4 TRUSS HD., PH, SS SCREW, 6-3 x /4 FL HD., PH, UNDERCUT BELT, TIMING 40XL KNOB, MATTE BLACK, 5/8" DIA, 6MM SHAFT WASHER, / x 3/4 x / SPRING ARM BAR MEDIA GUIDE ASSEMBLY FLANGE, WINDER ARM 6 (GROUP 6B) WINDER ARM ASSEMBLY 7 (GROUP 6D) WINDER BODY SUBASSEMBLY WINDER BASE 4 9 WINDER LABEL GUIDE ASSEMBLY WINDER LABEL GUIDE WINDER ARM STOPPER, BOTTOM SCREW, 4-40 x 3/6 PAN HD., PH, SS 0 (GROUP 6A) REEL SHAFT ASSEMBLY WINDER SPRING LEVER ASSEMBLY WINDER CLOSURE WINDER BODY COVER 4 (GROUP 6C) WINDER MOTOR BRACKET ASSY WINDER PCB CONTROLLER CAP, BALL BEARING BALL BEARING GEAR, 8 TEETH * *NOT SHOWN WINDER CONTROL PANEL OVERLAY (DECAL) PRINTER INTERFACE CABLE/ WIRING HARNESS (WINDER) 3 38

39 GROUP 6A WINDER REEL SHAFT ASSEMBLY 39

40 GROUP 6A WINDER REEL SHAFT ASSEMBLY 40

GROUP 6A WINDER REEL SHAFT ASSEMBLY 84-- CAP, BALL BEARING. 3-0384 BALL BEARING 8 4-3-40 REEL ROLL SUPPORT ASSEMBLY (INCLUDES ALL PARTS BELOW) 4-3-7 DRIVEN PULLEY 4G 8.

4-3-45 REEL ROLL SUPPORT STUD 4 8.3 3-0975 SCREW, 4-40 x /4 FH, PH, SS 4 8.4 3-0976 SCREW, 4-40 x /4 PAN HD., PH 6 8.5 4-3-46 REEL ROLL SUPPORT PIVOT 8.

41 GROUP 6A WINDER REEL SHAFT ASSEMBLY 84-- CAP, BALL BEARING BALL BEARING REEL ROLL SUPPORT ASSEMBLY (INCLUDES ALL PARTS BELOW) DRIVEN PULLEY 4G WINDER OUTER FLANGE SET SCREW, 8-3 x 5/6 SOC. HD C-CLIP KEY, 3/6 x / MACHINE, SQ. END REEL SHAFT CLIP REEL SHAFT REEL ROLL SUPPORT STUD SCREW, 4-40 x /4 FH, PH, SS SCREW, 4-40 x /4 PAN HD., PH REEL ROLL SUPPORT PIVOT BALL BEARING CLIP WINDER HUB ASSEMBLY (INCLUDES ALL PARTS BELOW) COUPLER ARM WELDMENT WINDER INNER FLANGE COUPLER FLANGE COUPLER ARM SPRING WINDER HUB SCREW, 6-3 x 5/6 PH UNDERCUT SS 4 4

42 GROUP 6B WINDER WINDER ARM & SPRING LEVER ASSEMBLIES 4

43 GROUP 6B WINDER WINDER ARM & SPRING LEVER ASSEMBLIES UNWINDER/WINDER ARM GEAR, 3P-80T 4-3- ARM BAR COLLAR ASSEMBLY SET SCREW, 8-3 x 5/6 SOC. HD ARM BAR BUSHING, LONG BLACK UNWINDER/WINDER ARM PIVOT WINDER ARM BAR BUSHING, MED. BLACK WASHER, 5/6 x / x 0.30 PLASTIC ARM BAR MEDIA GUIDE ASSEMBLY C-CLIP WASHER, WINDER ARM SCREW, 0-3 x 7/6 SOC. HD. CAP C-CLIP COTTER PIN WINDER ARM SCREW, 0-3 x 3/4 SOC. HD., BLACK ARM BAR FILLER FLANGE, WINDER ARM WINDER ARM BAR SPRING WASHER, / x 3/4 x / WINDER SPRING LEVER ASSEMBLY 43

44 GROUP 6C WINDER MOTOR BRACKET ASSEMBLY 44

GROUP 6C WINDER MOTOR BRACKET ASSEMBLY 4-530-63 WINDER POTENTIOMETER ASSEMBLY 3-36 BEARING, CLIP 5/6 x 3/8 3 4-3-04 WINDER MOTOR BRACKET 4 4-3-8 MOTOR BRACKET SPACER 5 3-0 SCREW, 0-3 x 3/8 BTN.

45 GROUP 6C WINDER MOTOR BRACKET ASSEMBLY WINDER POTENTIOMETER ASSEMBLY 3-36 BEARING, CLIP 5/6 x 3/ WINDER MOTOR BRACKET MOTOR BRACKET SPACER SCREW, 0-3 x 3/8 BTN. HD. SOC. CAP, SS, BLK WASHER, 7/6 OD x 0.00 ID x / SCREW, 6-3 x /4 PAN HD., PH, SS WINDER MOTOR ASSEMBLY (SOLD AS ASSEMBLY ONLY INCLUDES PULLEY AND CONNECTOR WIRES) 45

46 GROUP 6D WINDER WINDER BODY SUBASSEMBLY 46

47 GROUP 6D WINDER WINDER BODY SUBASSEMBLY WINDER BODY SCREW, 0-3 x 3/8 TRUSS HD., PH, MS PC BOARD STANDOFF REEL SHAFT HOUSING ASSEMBLY (BEARING) WINDER ARM STOPPER, TOP BEARING, CLIP 5/6 x 3/ LABEL GUIDE STANDOFF SCREW, 4-40 x /4 PAN HD., PH LOCK WASHER, #6 EXTERNAL TOOTH STAR WASHER, #4 EXTERNAL TOOTH SCREW, 6-3 x 3/6 ROUND HD., PH, SS SCREW, 6-3 x 5/6 PAN HD., PH, SS 4 47

48 GROUP 7 ELECTRICAL, PRINT ENGINE 48

49 GROUP 7 ELECTRICAL, PRINT ENGINE POWER INLET, GROUND POWER INLET, POWER SUPPLY (L) POWER INLET, POWER SUPPLY (N) POWER SUPPLY GRD WIRING HARNESS UNIVERSAL POWER SUPPLY PCB FAN CONTROL POWER SUPPLY WH V POWER SUPPLY WIRING HARNESS USB CABLE CAT6 NETWORK CABLE INTERFACE CABLE WIRING HARNESS (SERVICE PORT) REAR INTERFACE WIRING HARNESS FRONT INTERFACE WIRING HARNESS PRINT/PAUSE BUTTON ASSEMBLY CANCEL/CUT BUTTON ASSEMBLY POWER BUTTON ASSEMBLY PRINT/PAUSE BUTTON WIRING HARNESS POWER BUTTON WIRING HARNESS MAIN PC BOARD ASSEMBLY DPCA BOARD ASSEMBLY MOTOR ASSEMBLY # WIRING HARNESS INTERFACE PC BOARD FAN ASSEMBLY # FAN ASSEMBLY # FAN EXTENSION WIRING HARNESS POWER CORDS AND USB, ETHERNET CABLES (*NOT SHOWN) * V POWER CORD, 6 FT. DOMESTIC/JAPAN * V POWER CORD, EUROPE * V POWER CORD, CHINA * V POWER CORD, UK * USB CABLE, 0 FT. * 3-55 ETHERNET CABLE, 0 FT. 49

50 CONSUMABLES, NORMAL WEAR AND SPARE PARTS PART NO. CONUMABLES AND NORMAL WEAR PARTS DESCRIPTION CONSUMABLES QTY PER PRINTER PRINTHEAD CARTRIDGE 3-4 BLACK INK CARTRIDGE, 50 ML 3-43 CYAN INK CARTRIDGE, 50 ML 3-44 MAGENTA INK CARTRIDGE, 50 ML 3-45 YELLOW INK CARTRIDGE, 50 ML PRINTER PRINTHEAD CARTRIDGE DRIVE BELT, PRINT ENGINE SPRING, (INK TANK DOOR) CONDUCTIVE NYLON BRUSH (TOP CENTER CHAMBER ASSEMBLY) UNWINDER BELT, TIMING 40XL WINDER BELT, TIMING 40XL PART NO RECOMMENDED SPARE PARTS DESCRIPTION PRINTER.5 AMP SLO-BLO FUSE (POWER INLET ASSY.) NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER QTY PER PRINTER UNIVERSAL POWER SUPPLY DRIVE BELT, PRINT ENGINE SERVICE STATION BUFFER BOX WASTE INK TRAY ASSEMBLY PRINT ENGINE INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS) INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS) UNWINDER BELT, TIMING 40XL UNWINDER PC BOARD WINDER BELT, TIMING 40XL WINDER PC BOARD POWER CORDS AND USB, ETHERNET CABLES V POWER CORD, 6 FT., DOMESTIC/JAPAN V POWER CORD, EUROPE V POWER CORD, CHINA V POWER CORD, UK USB CABLE, 0 FT ETHERNET CABLE, 0 FT. 50

51 PART NO. GROUP KEY D D C C D D D D B B D B C C A A A A D A D INDEX PART NO. GROUP KEY D A C C B B B A A B A B B B B C D C D B PART NO. GROUP KEY D D

52 PART NO. GROUP KEY A A A A INDEX PART NO. GROUP KEY A B B A A B PART NO. GROUP KEY N 5D D D D D C A A A D D A A A A A A A A A A A A A A 8. 5

53 PART NO. GROUP KEY A C N 5B B B N 5B B B B D B 5D N B B C C B B B D C A A A A A A C B B B B B B INDEX PART NO. GROUP KEY C C A PART NO. GROUP KEY A *NOT SHOWN * * * * * * 7 53

55 Copyright 05 Astro Machine Corp. /3/05 Part Number: 00-MC, Rev. O

AstroJet TM M1DX Color Duplex Printer

AstroJet TM M1DX Color Duplex Printer AstroJet TM MDX Color Duplex Printer Parts Manual ASTRO MACHINE CORP. 630 Lively Blvd. Elk Grove Village, IL 60007 Phone: (847) 364-6363 Fax: (847) 364-9898 www.astromachine.com This manual is intended