PITNEY BOWES Sure-Feed Engineering SURE JET MODEL SJVB - TUV. Parts Manual. SJVB-TUVparts 1

Size: px

Start display at page:

Download "PITNEY BOWES Sure-Feed Engineering SURE JET MODEL SJVB - TUV. Parts Manual. SJVB-TUVparts 1"

Aubrey Flowers
5 years ago
Views:

1 SURE JET MODEL SJVB - TUV Parts Manual SJVB-TUVparts 1

2 TABLE OF CONTENTS SURE JET- SJVB-TUV SURE JET VACUUM BASE ASSEMBLY (FIG. 1) FRAME ASSEMBLY (FIG. 2). 7 CONVEYOR DRIVE ASSEMBLY (FIG. 3).. 9 IDLER PULLEY TENSIONER ASSEMBLY (FIG. 4) DRIVE MOTOR ASSEMBLY (FIG. 5) BELT GUIDE ASSEMBLY (FIG. 6). 15 DRAG STRIP ASSY (FIG. 7) VACUUM ASSEMBLY (FIG. 8).. 18 ELECTRICAL ENCLOSURE ASSEMBLY (FIG. 9) CONTROL CONSOLE ASSEMBLY (FIG. 10).. 23 ELECTRICAL BASE ASSEMBLY (FIG. 11A &B). 25 J BOX ASSEMBLY (FIG. 12).. 28 PLUG RECEPTACLE (FIG. 13).. 30 CABLE ASSEMBLY (FIG. 14) PRINT BRIDGE ASSEMBLY SJVB-TUVparts 2

3 SURE JET VACUUM BASE MODEL SJVB SJVB-TUVparts 3

4 SURE JET VACUUM BASE ASSEMBLY (Fig. 1) ITEM PART NO. QTY. DESCRIPTION FRAME ASSEMBLY (SEE FIG. 2) CONVEYOR ASSEMBLY (SEE FIG. 3 TO 6) ADJUSTABLE SENS R ASSEMBLY (SEE FIG 3) VACUUM ASSEMBLY (SEE FIG. 8) PRINT BRIDGE ASSEMBLY (SEE FIG. ) SJVB-TUVparts 4

5 FIG SJVB-TUVparts 5

6 SURE JET VACUUM BASE (Fig. 2) FRAME ASSEMBLY ITEM PART NO. QTY DESCRIPTION REF ASSEMBLY, FRAME INKJET BASE MAIN FRAME, INKJET BASE PLATE, INKJET TOP (RH) PLATE, TOP, BACK OPT PLATE, INKJET TOP (FOR PRINT BRIDGE) SHOWN DOOR, FRONT, RH (INKJET) DOOR, FRONT, LH (INKJET) DOOR, REAR BLOCK, TOP PLATE SUPPORT BLOCK, SPLICE STRAP HINGE, DOOR HINGE, ELECTRICAL CONTROL CONSOLE DOOR HANDLE HANDLE, POCKET PULL COVER, END COVER, DRIVE COVER, INSIDE, INKJET PANEL PLATE, COVER PLATE, PLUG MTG COVER, WIRE FOOT, ADJUSTABLE, 5/ CASTER, LATCH, CABINET LATCH, DOOR BOLT, SKT HD, 1/4-20 X 3/ SCREW, FLAT HD, #10-24 X 5/ SCREW, FLAT HD, #10-32 X 1/ SCREW, BUTTON HD, #10-24 X 3/ SCREW, BUTTON HD, #10-24 X 1-1/4-4 BOLT, SKT HD, 1/4-20 x 1/2 SJVB-TUVparts 6

7 FIG PLATE FOR PRINTER OPTION SJVB-TUVparts 7

8 SURE JET VACUUM BASE (Fig. 3) CONVEYOR DRIVE ASSEMBLY rA ITEM PART NO. QTY DESCRIPTION ASSEMBLY, MOTOR DRIVE (REF FIG. 4 ) ASSEMBLY, IDLER PULLEY TENSIONER (REF FIG. 5 ) ASSY, DRIVE PULLEY ASSY, BELT TENSIONER ASSY, BELT GUIDE (REF FIG.) ASSY, PVC, MANIFOLD PLATE, INKJET TOP, CENTER BLOCK, BEARING, 5/ VACUUM CHAMBER SET BELT, SEAMLESS INKJET BLOCK, ADAPTER, VACUUM CHAMBER PULLEY, 14XL075 1/2 B W/FLANGE PULLEY, 22XL075 1/2 B BELT, TIMING, 100XL ADAPTER, MALE, 3/4 NPT X 3/ BRACKET, FERRITE GUIDE SJVB-TUVparts 8

9 FIG. 3 SJVB-TUVparts 9

10 SURE JET VACUUM BASE CONVEYOR DRIVE (Fig. 4) REF: MOTOR DRIVE ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSY, INTERMEDIATE DRIVE SHAFT 1a SHAFT, INTERMEDIATE 1b BEARING, 5/8 ID 1c SHIM, STEEL, 5/8 X 1/16 1d PULLEY, 28XL075 5/8 B 1e COLLAR, SHAFT, 5/ ASSY, MOTOR 2a MOTOR, 1/2 HP, 1700 RPM, 230/460 3-PHASE 2b CABLE ASSEMBLY (NOT SHOWN) ft CABLE, MOTOR, 14/4 (NOT SHOWN) PLUG, AMP, SERIES 3, 23-7 (NOT SHOWN) BACKSHELL, PLASTIC, SIZE 23 (NOT SHOWN) CONTACT, PIN, AWG (NOT SHOWN) TERMINAL RING, #8, AWG PLATE, MOTOR MTG PLATE, MOTOR MTG SUPPORT BELT, TIMING, 130XL PULLEY, TIMING, 14XL075, 14 MM BORE LABEL, PINCH POINT SJVB-TUVparts 10

11 FIG. 4 SJVB-TUVparts 11

12 SURE JET VACUUM BASE CONVEYOR DRIVE (Fig. 5) REF: IDLER PULLEY TENSIONER ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSY, IDLER PULLEY, FIXED 1a ea PULLEY, IDLER 10 FLAT 1b ea BEARING, 1/2 ID X 1-1/8 OD ASSY, IDLER PULLEY (W / ENCODER) SEE FIG 5A PULLEY, DRIVE SHAFT, STUB IDLE SHIM, STEEL, 5/8 X BEARING, 5/8 OD SHAFT, STUB IDLE W/ STEP SHAFT, ECCENTRIC MOUNTING SHAFT, IDLER SHAFT, IDLER BLOCK, BEARING MOUNTING BAR, IDLER TENSIONER ROLLER, ECCENTRIC SNAP RING, 1/ BUSHING, FL, 1/2 X 5/8 X 1/ SHIM, BEARING,1/2 X 3/4 X BOLT, SKT HD, 1/4-20 X 5/8 SJVB-TUVparts 12

13 FIG. 5 FIG. 5A SJVB-TUVparts 13

14 SURE JET VACUUM BASE CONVEYOR DRIVE (Fig. 6) REF: ASSEMBLIES / ITEM PART NO QTY DESCRIPTION A ASSY, DRIVE PULLEY (INK JET BASE) PULLEY, DRIVE SHAFT, STUB DRIVE SHIM, STEEL, 5/8 X 1/ BEARING, 5/8 ID B ASSY, TENSIONER INKJET SHAFT, TENSIONER PULLEY, IDLER 1 W WASHER, NYLON,1/2 X 1/ WASHER, NYLON,1/2 X 1/ SNAP RING, 1/ BEARING, 1/2 ID X 1-1/8 OD FIG 6A SJVB-TUVparts 14

15 FIG. 6B SJVB-TUVparts 15

16 SURE JET VACUUM BASE CONVEYOR DRIVE (Fig 7) REF: BELT GUIDE ASSEMBLY ITEM PART NO QTY DESCRIPTION BRACKET, BELT GUIDE SUPPORT GUIDE, BELT, SHAFT, BELT GUIDE SUPPORT COLLAR, SHAFT, 1/2" HANDLE, RATCHET 6-1 BOLT, SKT HD, 1/4-20 X 5/8 FIG. 7 SJVB-TUVparts 16

17 SURE JET VACUUM BASE (Fig. 8) MANIFOLD PVC ASSEMBLY ITEM PART NO QTY DESCRIPTION PIPE, PVC, 1 X PIPE, PVC, 1 X PIPE, PVC, 1 X TEE, REDUCING,1 X 3/4 PVC ELBOW, 90 DEG, 1, PVC REDUCER, 1 TO 3/4 SLIP, PVC PIPE, PVC, 3/4 X PIPE, PVC, 3/4 X FIG. 8 SJVB-TUVparts 17

18 SURE JET VACUUM BASE (Fig. 9) VACUUM COMPONENTS ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, BLOWER, 80 CFM a BLOWER, VACUUM BUSCH#SB0080 DOHT.UBXX b FT CABLE, 16/3 HAR c STRAIN RELIEF, 1/2 d TERMINAL RING, #8, AWG e PLUG, REVERSE, SERIES 3, 17-3 f BACKSHELL, PLASTIC SIZE 17 g CONTACT, PIN, AWG h PIN, EXTENDED, AWG GOLD ASSY, VACUUM PUMP EXHAUST PVC a ADAPTER, MALE, 1-1/4 NPT X 1-1/4 SLIP, PVC b PIPE, PVC, 1-1/4 X 4 c ELBOW, 90 DEG, 1-1/4 SLIP, PVC ASSY, VACUUM PUMP INTAKE PVC a ADAPTER, MALE, 1-1/4 NPT X 1-1/4 SLIP, PVC b PIPE, PVC, 1-1/4 X 4 c ELBOW, 90 DEG, 1-1/4 SLIP, PVC d REDUCER, 1-1/4 TO 1 SLIP, PVC e PIPE, PVC, 1 X 2.25 f VALVE, VACUUM RELIEF ASSY, PVC, ADAPTER TEE a PIPE, PVC, 1 X 2.25 b PIPE, PVC, 1 X c TEE, 1 PVC d ADAPTER, MALE, 1 NPT X 1 SLIP, PVC FT HOSE, 1 ID UNION, PVC CAP, END, 1 NPT, PVC HOSE, CLAMP, SS, 2 SJVB-TUVparts 18

19 FIG. 9 SJVB-TUVparts 19

20 SURE JET VACUUM BASE (Fig. 10) HOLD DOWN ASSEMBLY ITEM P/N QTY DESCRIPTION REF ASSEMBLY, DRAG STRAP MTG BAR (INKJET BASE) BAR, DRAG STRAP MOUNTING BRACKET, DRAG STRAP SUPPORT 7-4 SCREW, SKT.HD, 8-32 X 1/2 LG REF ASSEMBLY, DRAG STRAP EA BRACKET, DRAG STRAP MOUNTING EA BRACKET, DRAG STRAP PIVOT EA GUIDE, SPRING STEEL EA ASSY, KNOB #10-24 X 1/2LG 8 1 EA SCREW, SKT.HD, X 3/8LG 9 2 EA SCREW, PAN HD, 6-32 X 3/8LG SJVB-TUVparts 20

21 SURE JET VACUUM BASE (Fig. 11) PRODUCT GUIDE ASSEMBLIES ITEM PART NO QTY DESCRIPTION REF ASSY, PRODUCT GUIDE, RH GUIDE, SIDE, RH BLOCK, SIDE GUIDE MTG (LONG) - 2 SCREW, FLAT HD, #8-32 X 1/2 REF ASSY, PRODUCT GUIDE, LH GUIDE, SIDE, LH BLOCK, SIDE GUIDE MTG (LONG) - 2 SCREW, FLAT HD, #8-32 X 1/2 RIGHT HAND LEFT HAND SJVB-TUVparts 21

22 SURE JET VACUUM BASE (Fig. 12) ADJUSTABLE SENSOR ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSY, BAR, ADJUSTABLE SENSOR a BLOCK, SENSOR SUPPORT b BLOCK, SENSOR CLAMP c BAR, SENSOR MTG ASSY, MINI BEAM SENSOR a SENSOR, BANNER MINI BEAM b PLUG, AMP, SERIES 1, 11-4 c BACKSHELL, PLASTIC, SIZE 11 d CONTACT, PIN, AWG BLOCK, CLAMP PLATE, SENSOR MTG ASSY, KNOB, #10-24 X 5/8 6-2 SBHCS, 4-40 X 5/8 7-4 SHCS, #10-24 X 1/2 SJVB-TUVparts 22

23 SURE JET VACUUM BASE (Fig. 13) ELECTRICAL ENCLOSURE ASSEMBLY ITEM PART NO QTY DESCRIPTION REF ASSEMBLY, ELECTRICAL ENCLOSURE a QUADBLOC, TYPE b GROMMET, RUBBER, 7/8 c GROMMET, RUBBER, 1-1/16 d PLATE, PLUG MTG e STRAIGHT PRESSURE TONGUE, GROUND REF ASSY, CABLE, MOTOR POWER INLET a RECEPTACLE, SQ FLG, AMP, 23-7 b CONTACT, SOCKET, AWG c FT CABLE, MOTOR, 14/4 COND REF ASSEMBLY, BACK PANEL, MAIN ENCLOSURE BACKPLATE, MAIN ENCLOSURE A SLO-BLO FUSE (FU 1A,B; 2A,B) FUSE, 2 A, 250V 5X20MM GDC (FU 3A,B;4A,B;6A,B) FUSE, 1 AMP, 250V, 5X20MM GMC (FU 7) CIRCUIT BREAKER, 8A, 2 POLE CIRCUIT BREAKER, 8 A TERMINAL BLOCK, SPRING RELAY SOCKET, DPDT RELAY, DPDT, 24VDC RELAY SOCKET, 5 PIN RELAY, SPST, 120 VAC (or for 24VDC) CR RELAY, SPDT, 24VDC CONTROL RELAY, 24VAC MOTOR CONTROLLER, 90VDC POWER RESISTOR, 0.1 Ω (MOTOR CONTROLLER) FT DIN RAIL FT DUCT, WIREWAY, 1 X FT DUCT COVER, FR-S520E-0.75K-NA, INVERTER FUSE, 6A, 225V 5X20MM (FU 5A,B) BRIDGE, 2 POSITION FT MOTOR CABLE, 14/ TERMINAL, DOUBLE LAYER (STTB 2,5) TERMINAL, DOUBLE LAYER, SHORTED END STOP TERMINAL SJVB-TUVparts 23

24 ITEM PART NO QTY DESCRIPTION SIDE COVER TERMINAL BLOCK END COVER, DBL LAYER TERMINAL BRIDGE, 3 POSITION BRIDGE, 4 POSITION FUSE BRIDGE, 20 POSITION FUSE BLOCK GROUND TERMINAL SPRING GROUND TERMINAL QUICK DISCONNECT,.250 FEMALE QUICK DISCONNECT,.110 FEMALE QUICK DISCONNECT,.250 FEMALE STRAIGHT PRESSURE TONGUE RELAY, SPDT, 24 VAC, (OMRON) SJVB-TUVparts 24

25 FIG. 13 SJVB-TUVparts 25

26 SURE JET VACUUM BASE (Fig. 14) ELECTRICAL CONTROL CONSOLE rB ITEM PART NO QTY DESCRIPTION CONSOLE ENCLOSURE PUSH BUTTON, RUN, GREEN PB MOM, JOG, YELLOW PUSH BUTTON, STOP, BLACK KNOB, POTENTIOMETER PB, MOM, ILLUMINATED, FLUSH SWITCH ROCKER, WHITE SPEED POT, 10 K SPEED POT KIT KNOB LOCK LABEL, INKJET CONSOLE CLIP, THREE POSITIONS CLIP, ONE POSITION CONTACT BLOCK, N.O LED BLOCK, WHITE CONTACT BLOCK, N.C., GOLD QUICK DISCONNECT,.250 FEMALE QUICK DISCONNECT,.110 FEMALE PLUG, AMP, REV (MALE) BACKSHELL, PLASTIC SIZE CONTACT, PIN, AWG FT CABLE, SHIELDED, 22/ FT CABLE, SHIELDED, 22/4 SJVB-TUVparts 26

27 FIG. 14 SJVB-TUVparts 27

28 SURE JET VACUUM BASE (Fig. 15A & B) ELECTRICAL ASSEMBLY ITEM PART NO QTY DESCRIPTION STRAIN RELIEF, 3/ CIRCUIT BREAKER, 20A BRACKET, 2 POLE BREAKER BRACKET, DIN RAIL, GROUND TERMINAL RECEPTACLE, FREE-HANGING, 14 PIN BACKSHELL, PLASTIC SIZE CONTACT, SOCKET, AWG REF ASSEMBLY, TRANSFORMER (SEE FIG 15A) BRACKET, TERMINAL MTG BRACKET, TRANSFORMER MTG TRANSFORMER, 110V FILTER-30A, 115/250V FT CABLE, SHIELDED, 18/ FT WIRE, 12/3 HAR EXPORT BLACK FT WIRE, 16/3, HAR EXPORT BLACK FT DIN RAIL RAIL ADAPTOR SCREW TERMINAL, 10 GA TERMINAL END PLATE GROUND TERMINAL IN GROUND STRAP, FLAT BRAID TERMINAL, RING, 1/4, 6 AWG TERMINAL, RING, #8, AWG TERMINAL, RING, #8, QUICK DISCONNECT,.250 FEMALE VIBRATION ISOLATOR REF ASSEMBLY, E-STOP (SEE FIG 15B) SWITCH, PUSH-PULL STOP CLIP, SWITCH CONTACT BLOCK, N.C CONTACT BLOCK, 1XNO, PROTECTED E-STOP PLATE, SMALL (TUV) SJVB-TUVparts 28

29 FIG. 15A FIG. 15B SJVB-TUVparts 29

30 SURE JET VACUUM BASE (Fig. 16) ELECTRICAL ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, HEATER CABLE, J FT CABLE, SHIELDED, 18/ RECEPTACLE, HUBBLE TWIST LOCK ASSEMBLY, POWER CABLE FT WIRE, 12/3 HAR EXPORT BLACK PLUG, HUBBLE TWIST LOCK 20A HEATER CABLE POWER CABLE SJVB-TUVparts 30

31 SURE JET VACUUM BASE (Fig. 17A & B) J-BOX PLC ASSEMBLY ITEM PART NO QTY DESCRIPTION COVER, ENCLOSURE, J-BOX ENCLOSURE, J-BOX COVER, TRANSFORMER GROMMET, RUBBER, 7/ GROMMET, RUBBER, 1-1/16 REF ASSY, BACK PANEL, J-BOX ENCLOSURE (SEE FIG 17A) GROUND TERMINAL SPRING TERMINAL BLOCK FUSE BLOCK SIDE COVER, TERMINAL BLOCK FUSE, 1 AMP, 250V, 5X20MM GMC TERMINAL, END STOP JUMPER, 3 POLE, TERMINAL BLOCK FT DIN RAIL ft DUCT, WIRE W/COVER, 1 X PLC, FX1N POWER SUPPLY PLATE, PANEL MOUNTING BRIDGE, 2 POSITION BRIDGE, BRIDGE, BRIDGE, 5 POSITION ASSY, COMPUTER CABLE, J4 (SEE FIG 17B) BACKSHELL, PLASTIC, SIZE PLUG, AMP, 11-8 STD (FEMALE) CONTACT, GOLD SOCKET, AWG ft CABLE, BELDEN, B ASSY, PHOTOCELL CABLE, J1 OR J2 (SEE FIG 17B) CONTACT, SOCKET AWG LOCK NUT, ¾ CONTACT, PIN, AWG SJVB-TUVparts 31

32 FIG 17A SJVB-TUVparts 32

33 FIG 17B Female Connector 8 Pin SF P/N Strain Relief SF P/N Use Female Sockets SF P/N VDC Output 0 VDC Output N.C Base Stop Input N.O Base Stop Input Feeder Stop Input Sort Signal Input J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 J4 Computer Cable 9 Conductor 24 AWG # SF P/N J4-1 J4-2 J4-3 J4-4 J4-5 J4-6 Shield Base Photocell Signal J4-7 J4-8 J4-7 J4-8 J1 Base Photocell Female Connector 4 Pin SF P/N Strain Relief SF P/N J1-1 J1-2 Red Black 3 Conductor 22 AWG # SF P/N VDC 0 VDC Use Female Sockets SF P/N J1-3 White X7 SURE JET VACUUM BASE (Fig.18) PLUG RECEPTACLE ASSEMBLY ITEM PART NO QTY DESCRIPTION ASSEMBLY, PLUG RECEPTACLE (BASE 1 & 2) FEMALE INSERT, A16 SERIES, 16 POS, # FEMALE INSERT. A16 SERIES, 16 POS, # BASE, PANEL MTG, W/DOUBLE LOCKING LATCH PROTECTIVE COVER PLATE, PLUG MOUNTING (NOT SHOWN) SJVB-TUVparts 33

34 OPTIONAL PRINT HEAD SJVB-TUVparts 34

35 PRINT BRIDGE ASSEMBLY (Fig. 19) ITEM PART NO. QTY. DESCRIPTION PLATE, BASE INK JET BRIDGE SHAFT, BEARING, VERTICAL PLATE, BASE INK JET BRIDGE BLOCK, BEARING, VERTICAL BUSHING, SL, 1/2 X 3/4 X 1/ BAR, BEARING LEVELER BAR, SHAFT MOUNTING SHAFT, HORIZONTAL BRIDGE BUSHING, FL, 1/4 X 3/8 X 3/ BUSHING, 3/8 X 1/2 X 5/ SHAFT, SCREW, VERTICAL, BRIDGE SHAFT, SCREW, VERTICAL, BRIDGE PULLEY, 15XL075, 1/2B W/ KEYWAY SHROUD, BELT GUARD BELT, 460XL NUT, ADJUSTING HANDWHEEL W/ REVOLVING KNOB GUARD, END, BRIDGE ASSEMBLY, PRINT HEAD MTG, RH BUSHING, 3/4 X 15/16 X 1-1/ BLOCK, PRINT HD, MTG, RH ASSEMBLY, PRINT HEAD MTG, LH BUSHING, 3/4 X 15/16 X 1-1/ BLOCK, PRINT HD, MTG, LH HANDLE, RATCHET, 1/4-20 X BLOCK, PIVOT, HEAD MTG PIVOT BLOCK, HEAD MTG SHOULDER BOLT, 3/8 X 5/16-24 X 3/ HANDLE, RATCHET, 1/4-20 X WASHER, NYLON, 3/8 X 1/32 THK WASHER, NYLON, 3/8 X 1/16 THK WASHER, NYLON, 1/4 X 1/16 THK WASHER, CONICAL LABEL, BRIDGE ADJ LABEL, BRIDGE SCALE EXTENSION, RATCHET HANDLE OPT EXTENSION, RATCHET HANDLE (USED W/4 PRISM HEAD SJVB-TUVparts 35

36 FIG 19 SJVB-TUVparts 36

SURE JET ENVELOPE FINISHING SYSTEM MODEL EFS

SURE JET ENVELOPE FINISHING SYSTEM MODEL EFS SURE JET VACUUM BASE SJVB SURE JET VACUUM BASE SJDB-EXT Parts Manual SJ_EFS-PARTSBOOK051507reva 1 TABLE OF CONTENTS ENVELOPE FINISHING SYSTEM- SURE JET EFS-SURE