Spoolmate 100 SPOOL GUNS. with Spool Cover Service Parts/Consumables. Spoolmate Contact Tips. Spoolmate 100 Spool Gun (with Spool Cover)

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1 Spoolmate with Spool Cover Service Parts/Consumables Item # Part # Description Quantity 86 6 Trigger Switch 86 8 Plastic Handle (includes) 6 65 Nut Spool Cover Assembly (consists of) 9 6 Spool Defense Shell Spool Shaft 6 59 Bushing Resistance Rubber Location Bushing Adjusting Nut 9 Ring, rtng C-clip.0 shaft x.05 thick Locking Screw 87 9 Cover, drive roll 7 Cable/Gas Hose Assembly (includes) Spring, cmprssn.0 OD x.00 wire x Strain Relief 86 5 Press Arm with Shaft, c-clip washer 08 Cable Spring Bearing Push Roll (.0 in) 86 Push Roll (.00/.05 in) Push Roll (.07 in) Drive Roll (.0 in) 86 Drive Roll (.00/.05 in) Drive Roll (.07 in) Key Inlet Guide Connector, cir clamp str rif Connector & Sockets 9 6 Nut, brass Gearbox Assembly Motor Buss Bar, interconnecting 6 Pin, antirotation 7 Contact Tip Adapter Gun Tube Assembly (consists of) 9 8 Head Tube Assembly Liner (guide spiral) Locking Nut 9 6 Barrel (radiator tube) Screw, M x.07 x 5 mm Gas Nipple Gas Diffuser Contact Tip,.0 (5 p/pkg) Contact Tip,.00 (5 p/pkg) Contact Tip,.05 (0.9 mm) Nozzle Power Pin O-ring 0 6 Connector Plug 00 Hose, SAE 70 Switch, with leads Spoolmate 00 Spool Gun (with Spool Cover) Spoolmate Contact Tips Size 0 Part # Part # 00/85 00/05 50/55 Quantity.0 (0.6 mm) p/pkg.00 (0.8 mm) p/pkg.05 (0.9 mm) p/pkg.07 (. mm) p/pkg 6 fax orders

2 Spoolmate 85 without Spool Cover Service Parts/Consumables Item # Part # Description Quantity 86 6 Trigger Switch 86 8 Plastic Case Knob, spool 86 5 Press Arm Bearing 6 86 Push Roll Cover Key 9 86 Drive Roll Cable/Gas Hose Assembly 08 8 Connector, cir clamp str rif Connector & Sockets 7 7 (N/A) Fitting, hose brs barbed coupler 86 7 Motor Head Tube Liner Barrel Assembly (consists of) 8 Head tube assembly 06 6 Liner kit 9 6 Radiator tube barrel Screw Gas nipple Gas diffuser 86 9 Contact tip,.00 (0.8 mm) (5 per package) Gas Diffuser Contact Tip,.0 (0.6 mm) (5 per package) 86 9 Contact Tip,.00 (0.8 mm) (5 per package) Contact Tip,.05 (0.9 mm) (5 per package) Nozzle Gas Nipple 86 Insulator Ring 86 Gearbox Assembly 86 0 Switch Assembly with Connector 0 Spoolmate 85 Spool Gun (without Spool Cover) Spoolmate Contact Tips Part # Part # Size 00/85 00/05 50/55 Quantity.0 (0.6 mm) p/pkg.00 (0.8 mm) p/pkg.05 (0.9 mm) p/pkg.07 (. mm) p/pkg phone orders

3 Spoolmate with Spool Cover Service Parts/Consumables Item # Part # Description Quantity Contact tip,.05 (5 p/pkg) 86 9 Contact tip,.00 (5 p/pkg) Contact tip,.0 (5 p/pkg) Nozzle Gas diffuser 9 Barrel 5 8 Locking nut Head tube assembly 7 8 Liner 8 85 Gun tube assembly 9 88 Outlet guide pin, head tube 0 90 Contact adapter 9 Seal, gas valve 9 Bus bar 9 Pot, C std sft /T.5 w 0k ohm 5 Knob, pressure adjust 5 5 Drive roll.00/.05 (0.8mm/0.9mm) 6 5 Drive roll VK groove.00-/6 wire 6 6 Bushing, brs 7 58 Bearing, ball rdl sgl row 8 65 Press arm 9 66 Guide, inlet 0 67 Spring, press arm 70 Housing, wire drive 760 Drive motor/gear box 9 Strain relief, cable 76 Hose, gas internal 5 9 Ftg, gas barbed 6 9 Spring, cable 7 90 Knob, wire speed 8 89 Cable assembly, 0ft w/connector Housing plug + pins (service kit) Ftg, hose brs barbed nipple /6 tbg Ftg, hose brs nut.65-8 RH Ftg, hose brs ferrule.50 ID x.78 L.6 DIA 9 66 Adjusting nut 59 Pad, brake 9 65 Location bushing 8 Shaft, spool 5 88 Locking screw, cover 6 87 Cover 7 86 Case, gun handles RH/LH 8 8 Trigger 9 8 Circuit card assembly, trigger switch 0 8 Spring, trigger 85 Pin, trigger 657 Hardware kit Optional Spoolmate 00 Spool Gun (with Spool Cover) Spoolmate Contact Tips Size 9 0 Part # Part # 00/85 00/05 50/55 Quantity.0 (0.6 mm) p/pkg.00 (0.8 mm) p/pkg.05 (0.9 mm) p/pkg.07 (. mm) p/pkg 8 fax orders

4 / 05 & 50/55 with Spool Cover Spoolmate Service Parts/Consumables Item # Part # Part # 85/05 50/55 Description Quantity Trigger Switch Plastic Case (includes) Nut Spool Cover Assembly (consists of) Spool Defense Shell Spool Shaft Bushing Resistance Rubber/Brake pad Location Bushing Adjusting Nut 9 Ring, rtng C-clip.0 shaft x.05 thick Locking Screw Cover, drive roll Cable/Gas Hose Assembly (includes) Spring, cmprssn.0 OD x.00 wire x Press Arm with Shaft, c-clip washer Bearing Push Roll (.0 in) Push Roll (.00/.05 in) Push Roll (.07 in) Drive Roll (.0 in) Drive Roll (.00/.05 in) Drive Roll (.07 in) Key Inlet Guide Connector, cir clamp str rif Connector & Sockets Fitting, hose brs barbed coupler Nut, brass Gearbox Assembly Motor Buss Bar, interconnecting Pin, antirotation Contact Tip Adapter Gun Tube Assembly (consists of) Head Tube Assembly Liner (guide spiral) Locking Nut Barrel (radiator tube) Screw, M x.07 x 5 mm Gas Nipple Gas Diffuser Contact Tip,.0 (5 p/pkg) Contact Tip,.00 (5 p/pkg) Contact Tip,.05 (0.9 mm) (5 p/pkg) Contact Tip,.07 (. mm) Nozzle Gas Diverter Valve Cable Sheath Cable Spring Strain Relief 9 (inside) 0 0 Spoolmate 85/05 and 50/55 Spool Gun (with Spool Cover) phone orders

5 5 6 7 XR-A/Spoolmatic 0A Options Item # Part # Description Kit Quantity 75 Kit, Flex Head 0 in for XRA 99 6 Nozzle, Brass 5/8 in Orifice Tapered See Page 5 Contact Tip Diffuser,.8/. Od Fastip /8 Tip Recess Insulator, Nozzle 5 89 (N/A) Torch, Flex O-Ring,.6 ld x.070 CS 70 Duro Buna-N Kit, Liner (Includes) 85 Liner, Nylon Wire x Liner, Nylon Wire x.65 5 (Old Style) (Includes item 8) SX Flex Head Kit (New Style) Item # Part # (Old Style) Part # (New Style) Description Kit Quantity Wrench (standard length), nut tip contact 9 See page 5 See page 5 Nozzle Extension Nozzle Insulator, ring See page 5 See page 5 Contact Tip 6 78 Nut, compression 6 Adapter, contact tube Diffuser, FasTip slotted Clamp, Sst bundle dia.00 x.8 wide x 7.90 lg (Old Style) / (New Style) Tube, head flexible (includes) O-Ring,.6 ID x.070cs Tubing, npm convoluted 7.00 lg x.70 ID cuffs Liner, teflon ( mm) wire x.65 lg, black Liner, teflon (..6 mm) wire x.65 lg, yellow 0 Liner, phos bronze.00 /6 (0.8.6 mm) wire x O-Ring,.76 ID x.070cs 680 (N/A) Flex torch (inside tubing) SXA Curved Nozzle Kit (Old Style) (New Style) New style Spoolmatic effective with serial number LE9. New style XR effective with serial number LE095. Item # Part # (Old Style) Part # (New Style) Description Kit Quantity Kit, SXA Curved Nozzle 50 Degree, Machine Sales Item Nut, retaining ring Nozzle, curve with collar Insulator, nozzle Tip, cont sl ( mm) wire curved Tip, cont sl /6 (.9 mm) wire curved Tip, cont sl /6 (.6 mm) wire curved Nut, compression Adapter, quick-change contact tip Kit, nozzle adapter Wrench (short length), nut retaining tip contact 6 Kit, 50 degree head tube (air-cooled), Machine Sales Item 6 Kit, 50 degree head tube (water-cooled), Machine Sales Item 0 fax orders

6 Spoolmatic serial numbers KD760 - LC5977 XR prior to serial number LC #9 Barrel Assembly. Head Tube Liner (See chart below). O-Ring.6 ID # 800. O-Ring.76 ID #6 85. Barrel Adapter (Air-cooled) #6 5. Set Screw # Jam Nut (Air-cooled) # Head Tube (Air-cooled) #6 8. Set Screw (Air-cooled) # Contact Tip Adapter #6 0. Collet Nut #6 78. Contact Tip (See chart below). Barrel Extension (Air-cooled) #56 8. Nozzle Extension (Air-cooled) # 86. Nozzle (Standard) #050 6 Wrench (Not shown) #6 8 Available in bulk quantities see page. Note: To use new FasTip tips, use Gas Diffuser # and Head Tube Liner # 5. Note: For optional nozzles see page 5. X R /XR-M, Spoolmatic 5/0A Consumables Air-cooled parts breakdown and gun shown. Consult owner s manual for water-cooled parts and consumables. Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D. Gun Head Tube Liner.00 in (0.8 mm).0 in (.0 mm) # in (.0 mm) #5 7 # in (0.9 mm).05 in (. mm) #5 0.0 in (.0 mm) #7 # in (. mm).06 in (.5 mm) #5.05 in (.0 mm) #5 9 # in (.6 mm).08 in (. mm) # in (.0 mm) #5 6 #6 68 For guns between LC5977 and LE9, call Miller parts for information. Spoolmatic effective with serial number LE9 XR effective with serial number LE # 5 Air-Cooled Assembly Kit (Illustrated above) # 5 Water-Cooled Assembly Kit (Not shown, consult owner s manual). Head Tube Liner # 56. O-Ring.6 ID # 800. Barrel Assembly (Air-cooled) # 087. Barrel Pistol Insulator # Outer Insulating Jacket # Nozzle Insulator # 8 7. Diffuser # Contact Tip (See chart below) 9. Nozzle (Standard) #99 6 (B )Available in bulk quantities see page. Note: For optional consumables see page 5. XR /XR-M, Spoolmatic 5/0A FasTip Air-cooled parts breakdown and gun shown. Consult owner s manual for water-cooled parts and consumables. Wire Diameter Steel / Aluminum FasTip Contact Tip I.D. XR-Pistol Drive Rolls XR-Pistol All-Wire Dual Groove Drive Rolls XR-Control Drive Rolls Cable Liners.05 in (0.9 mm) /.00 in (0.8 mm).0 in (.0 mm) #06 86 #8 57 #6 5 #9 8 # ft (.6 m) or.00 in (.0 mm) /.05 in (0.9 mm).07 in (. mm) #06 87 #8 57 #6 5 #9 8 0 ft (9. m).05 in (. mm) /.05 in (. mm) #06 88 #8 57 #6 5 #96 0 (.00) # ft (5. m).05 in (. mm) /.07 in (. mm).06 in (.5 mm) #06 89 #8 58 #6 5 #9 9 (.07) # ft (5 m).06 in (.6 mm) /.07 in (.8 mm) #06 90 #8 58 #6 5 #95 59 phone orders

7 XR from serial number KK08 to LC Head Tube Liner (See chart below). Liner O-Ring #6 85. Head Tube O-Ring #9 9. Head Tube (Air-cooled) (Not available must update to new style with Assembly Kit # 55 shown below.) 5. Lock Nut #85 6. Insulator # Gas Diffuser # Collet Nut # Contact Tip (See chart below) 0. Adapter Jam Nut #85 0. Nozzle Adapter # Nozzle (Standard) #85 00 Wrench (Not shown) #6 8 Note: For optional nozzles see page 5. X R -Edge Consumables Available in bulk quantities see page. Air-cooled parts breakdown and gun shown. Consult owner s manual for water-cooled parts and consumables. Wire Diameter Standard Contact Tip I.D. Optional (Smaller) Contact Tip I.D. Gun Head Tube Liners Aluminum Feed Cable Liners.00 in (0.8 mm).0 in (.0 mm) # in (0.9 mm) #5 7 #9 79 # ft (9 m).05 in (0.9 mm).05 in (. mm) #5 0.0 in (.0 mm) #7 #9 79 # ft (5. m).00 in (.0 mm).05 in (. mm) #5 0 #9 79 # ft (5 m).07 in (. mm).06 in (.5 mm) #5.05 in (. mm) #5 9 #9 79 XR from serial number LC79 to LE Head Tube Liner # 5. Liner O-Ring #6 85. Head Tube O-Ring #9 9. Head Tube (Air-cooled) (Not available must update to new style with Assembly Kit # 55 shown below.) 5. Lock Nut #85 6. Insulator # Gas Diffuser # Heavy-Duty Gas Diffuser (Optional) # Contact Tip (See chart below) 9. Adapter Jam Nut # Nozzle (Standard) #97 78 Note: For optional nozzles see page 5. XR effective with serial number LE095 XR -Edge FasTip Consumables # 55 Air-Cooled Assembly Kit (Illustrated above) # 56 Water-Cooled Assembly Kit (Not shown, consult owner s manual). Head Tube Liner # 5. Head Tube O-Ring #9 9. Lock Nut #85. Head Tube (Air-cooled) # 5 5. Outer Insulating Jacket # Nozzle Insulator # 8 7. Gas Diffuser # FasTip Contact Tip (See chart below) 9. Nozzle (Standard) #99 6 Note: For optional consumables see page 5. Available in bulk quantities see page. Air-cooled parts breakdown and gun shown. Consult owner s manual for water-cooled parts and consumables. Wire Diameter Steel / Aluminum FasTip Contact Tip I.D. XR-Edge Drive Rolls Optional Isolated XR-Edge Drive Rolls XR-Control Drive Rolls Cable Liners.05 in (0.9 mm) /.00 in (0.8 mm).0 in (.0 mm) #06 86 #9 #98 #9 8 # ft (.6 m) or.00 in (.0 mm) /.05 in (0.9 mm).07 in (. mm) #06 87 #9 5 #98 5 #9 8 0 ft (9. m).05 in (. mm) /.05 in (. mm) #06 88 #96 0 #98 6 (N/A) #96 0 (.00) # ft (5. m).05 in (. mm) /.07 in (. mm).06 in (.5 mm) #06 89 #9 6 #98 7 #9 9 (.07) # ft (5 m).06 in (.6 mm) /.07 in (.8 mm) #06 90 #9 7 #98 8 #95 59 fax orders

8 XR-5/XR XR-5/0: Effective with serial number JH-700 though KC-766. XR - 5/ X R -0 and Spoolmatic,, Service Parts/Consumables Spoolmatic Spool Gun Item # Part # XR-5/0 Part # Spoolmatic,, Description Quantity Adapter, contact tube Adapter, barrel 60 7 Screw, set stl sch 0- x.87 cup point Screw, set stl sch 0- x.5 cup point 708 Liner, teflon ( mm) wire x Liner, teflon.07 /6 (..6 mm) wire x Liner, teflon ( mm) wire x Liner, teflon.07 /6 (..6 mm) wire x Nut, jam nozzle extension Nut, brs cprsn Tube, cont sl.00 (0.8 mm) wire x.000 (5 per pkg) Tube, cont sl.05 (0.9 mm) wire x.000 (5 per pkg) Tube, cont sl.07 (. mm) wire x.000 (5 per pkg) Tube, cont sl /6 (.6 mm) wire x.000 (5 per pkg) Extension, barrel.875 lg Extension, nozzle Nozzle, 5/8 orf (5.9 mm) x -5/8 lg ( per pkg) Nozzle, / orf (.7 mm) x -5/8 lg ( per pkg) Nozzle, /6 (0.6 mm) orf x -5/8 lg ( per pkg) Nozzle, spot outside corner.97 ID x Nozzle, spot inside corner Nozzle, spot flat, -/8 orf (5 mm) Nozzle, spot flat, 5/6 orf ( mm) Wrench Drive Roll, V-knurl.00 /6 (0.8.6 mm) 9 05 Complete Conduit Assemblies with Liner and Fittings (replaces # 75) 5 ft 9 0 Complete Conduit Assemblies with Liner and Fittings (replaces # 76) 0 ft Replacement Liner, gun feed cable.87 OD x.0 ID ft Replacement Liner, gun feed cable.87 OD x.0 ID 50 ft 97 0 Replacement Liner, bulk gun feed cable.87 OD x.0 ID 500 ft 9 06 Replacement Tubing, gun liner carrier 5 ft 9 06 Replacement Tubing, gun liner carrier 0 ft 9 06 Replacement Tubing, gun liner carrier 50 ft (N/A) Conversion Kit, converts XRs with " contact tubes to -7/6" tubes Updates XRs from one-piece conduit (# 75 or # 76) to new style configuration that features replaceable feed cable liners and improved feedability. Available in bulk quantities see page for more information. phone orders

9 XR-Aluma-Pro # 59 Air-Cooled Assembly Kit # 58* Air-Cooled Assembly Kit Short Barrel, in (0 mm) Long Barrel, 6 in (5 mm). Head Tube Liner (See chart below). Head Tube O-Rings # Lock Nut #7 68. Insulator Ring Rear # Head Tube Short #7 58 Head Tube Long # Insulating Jacket, short #7 59 Insulating Jacket, long # Gas Diffuser # FasTip Contact Tip (See chart below) 9. Nozzle (Standard) # Note: For optional consumables see page 5. XR -Aluma-Pro Consumables Air-Cooled Head Tube Liner Short Barrel, in (0 mm) Air/Water Cooled Head Tube Liner Long Barrel, 6 in (5 mm) Cable Liners Wire Diameter Steel / Aluminum FasTip Contact Tip I.D. Drive Rolls Idler Rolls Inlet Guides.05 in (0.9 mm) /.00 in (0.8 mm).0 in (.0 mm) #06 86 #7 #7 9 #7 08 #7 6 #9 67 # ft (.6 m).00 in (.0 mm) /.05 in (0.9 mm).07 in (. mm) #06 87 #7 #7 9 #7 08 #7 6 #9 67 # ft (7.6 m).05 in (. mm) /.05 in (. mm) #06 88 #7 #7 9 #7 08 #0 9 #9 # 5 ft (0.6 m).05 in (. mm) /.07 in (. mm).06 in (.5 mm) #06 89 #7 #7 9 #7 08 #0 9 #9 # 999 Long*.06 in (.6 mm) /.07 in (.8 mm) #06 90 #7 #7 70 #0 7 #0 9 #9 # 998 Short* Available in bulk quantities see page for more information. *Optional phos bronze liners. Air-cooled parts breakdown and gun shown. Consult owner s manual for water-cooled parts and consumables. XR-Aluma-Pro Plus #5 979 Air-Cooled Assembly Kit, Long Barrel. Head Tube Liner #0. Head Tube O-Ring #9 9. Insulator #7 6. Lock Nut # Insulating Jacket, Long # Diffuser D-AP 7. Contact Tip (See chart below) 8. Nozzle (Standard) N588-C XR -Aluma-Pro Plus Consumables Air-cooled parts breakdown and gun shown. Consult owner s manual for water-cooled parts and consumables. Wire Diameter Contact Tips (0 pack) Air/Water Cooled Head Tube Liner Long Barrel, Steel / Aluminum Steel / Aluminum Drive Rolls Idler Rolls 6 in (5 mm) Cable Liners.05 in (0.9 mm) /.00 in (0.8 mm) T-05 / #7 #0 708 #9 67 # ft (.6 m).00 in (.0 mm) /.05 in (0.9 mm) / T-05AL #7 #0 708 #9 67 # ft (7.6 m).05 in (. mm) / T-05 / T-07AL #7 #0 708 #9 # 5 ft (0.6 m).05 in (. mm) /.07 in (. mm) / #7 #0 708 #9 # 999 Long*.06 in (.6 mm) / T-06 / T-06AL #7 #0 708 #9 # 998 Short* Air-cooled parts breakdown and gun shown. Consult owner's manual for water-cooled parts and consumables. *Optional phos bronze liners. XR Python call MK at fax orders

10 New Style XR -EDGE and XR /Spoolmatic FasTip Consumables Note: Standard gun components are in blue type. Standard Nozzle Screw-On 5/8" Orifice Brass (#99 6) Copper (#98 855) Copper 5/8" Orifice 5/6" O.D. (#07 ) Heavy-Duty 5/8" Orifice Brass (#99 6) Copper (#99 68) Heavy-Duty /" Orifice Brass (#99 6) Copper (#99 67) /" Orifice Brass (#99 60) Copper (#99 65) /" Orifice Brass (#99 6) Copper (#99 66) /" Orifice (#09 06) Screw-On Nozzles Screw-On Copper Tapered Nozzles Heavy-Duty FasTip Contact Tips Wire Tapered FasTip Contact Tips.00 /6" Wire Standard Diffuser /8" Recess (#06 95) /" Recess (#0 66) Flush (#06 96) FasTip Extended Collar Diffuser /8" Recess (#7 79) /" Recess (# 5) Standard Insulator (#98 856) Collared Insulator (# 8) Optional Head Tubes XR-A Spoolmatic 6.0" Straight Head Tube (# 087) XR-W 6.0" Straight Head Tube (# 59) XR-A Edge 6.0" Curve Head Tube (# 5) XR-W Edge 6.0" Curve Head Tube (# 5) /8" Orifice (#09 05) Flush (# 5) For a complete parts listing: see pages 0 XR /Spoolmatic 0A Nozzles (Serial Numbers KD760-LC5977) # /8 in (6 mm) orifice (Standard) ( per pkg) XR -Edge Nozzles (Serial Numbers KK08 - LE09) # /8 in (6 mm) orifice (Standard with air-cooled gun) #00 66 Spot flat -/8 in (5 mm) orifice #050 5 / in ( mm) orifice ( per pkg) #050 6 /6 in ( mm) orifice ( per pkg) # /8 in (6 mm) orifice (Standard w/water-cooled gun) #000 Spot flat 5/6 in ( mm) orifice #00 66 Spot flat -/8 in (5 mm) orifice Can use with water-cooled guns, Nozzle Adapter Kit #9 79 required. #9 790 / in ( mm) orifice (Standard w/water-cooled gun) # Spot outside corner #000 Spot flat 5/6 in ( mm) orifice # Spot outside corner #000 Spot inside corner #050 6 /6 in ( mm) orifice #000 Spot inside corner Contact Tips (0 p/pkg) (5 p/pkg) Description Heavy-Duty FasTip # 06 # /.05 in (0.8/0.9 mm) # 07 # /.00 in (0.9/.0 mm) # 08 # /.05 in (.0/. mm) # 09 # in (. mm) or /6 in (. mm) # 00 #06 90 /6 in (.6 mm) # in (.7 mm) or /6 in (.6 mm) Tapered FasTip # /.05 in (0.8/0.9 mm) # /.05 in (0.9/. mm) #09 08 /6 in (. mm) # in (. mm) #09 00 /6 in (.6 mm) Available in bulk quantities see page for more information. phone orders

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