ASTRO ATS-9900 TABBER, LABELER, AND STAMP AFFIXER. Parts Manual

Transcription

1 ASTRO ATS-9900 TABBER, LABELER, AND STAMP AFFIXER Parts Manual

2 This manual is intended solely for the use and information of Astro Machine Corp. its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher.

3 TABLE OF CONTENTS GROUP 1 Tab Reel and Head Assembly 1 GROUP 1A Tab Reel Assembly 3 GROUP 1B Head Assembly 5 GROUP 1C Label Head Assembly 7 GROUP 1D Tab Applicator Assembly 8 GROUP 2A Tabber Body 9 GROUP 2B Tabber Body New Style* 11 GROUP 2C Tabber Body Assemblies 13 GROUP 3A Applicator Head Assembly 15 GROUP 3B Applicator Head Assembly New Style* 17 GROUP 4A Head Support Mechanism 19 GROUP 4B Head Support Mechanism New Style* 21 GROUP 4C Short Media Kit 23 GROUP 5A Drive and Transport 25 GROUP 5B Drive and Transport New Style* 27 GROUP 6 Transport Section 29 GROUP 7 Head Raising Mechanism 31 GROUP 8 Main Frame 33 GROUP 9 Base Electrical (115/120V) 35 GROUP 9A Base Electrical (220V) 37 GROUP 9B 220V Transformer & Components 39 GROUP 10 Rear Cover 40 GROUP 11 Control Panel 42 GROUP 12 Terminal Block 44 GROUP 13 Feeder Guide Kit 46 INDEX 47 *NOTE: To determine if you have a "New Style" unit, look for the following: 1. Wheel assemblies attached to the underside of the Applicator Head Assembly Cover (See Group 3B, #14). 2. A second set of Rollers at the exit end of the Tabber (See Group 5B, #16)

4 GROUP 1 TAB REEL AND HEAD ASSEMBLY 1

5 GROUP 1 TAB REEL AND HEAD ASSEMBLY SCREW, 1/4-20 x 1 SOC. HD CAP, BLACK LOCK WASHER, 1/4, SS SCREW, 1/4 x 20 x 3/4 SOC. HD. CAP, BLACK LOCK WASHER, 1/4 INTERNAL TOOTH SCREW, 1/4 x 1/2 SOC. HD. CAP 3 6. DOUBLE TABBER ASSEMBLY (SEE GROUP 2A OR 2B) HEAD ASSEMBLY REEL ASSEMBLY 1 2

6 3 GROUP 1A TAB REEL ASSEMBLY

7 GROUP 1A TAB REEL ASSEMBLY BRAKE 12V KEY SUPPLY POST COVER SUPPLY GUIDE ASSEMBLY STAND OFF BEARING HOUSING ROLL GUIDE ROLL GUIDE SUPPLY HUB SUPPLY SHAFT SUPPLY PLATE SUPPLY POST SCREW, x 7/16 SOC. HD. CAP SS, BLACK C-CLIP, RETAINING x 1/2 x DIA SCREW, x 3/8 BTN. HD. SOC. CAP SCREW, 6-32 x 1/4 BTN. HD. SOC. CAP SS, BLACK SET SCREW, 1/4-20 x 3/8 CUP PT BEARING, NICE 1816 DS 1 * FANFOLD TRAY (FOR LABELS UP TO 5" LONG) 1 * FANFOLD TRAY (FOR LABELS OVER 5" LONG) 1 *NOT SHOWN 4

8 GROUP 1B HEAD ASSEMBLY 5

9 GROUP 1B HEAD ASSEMBLY MOTOR, REWIND ASSEMBLY SERVO MOTOR ASSEMBLY PAPER LOOP SENSOR ASSEMBLY STANDOFF WASTE TAKE UP SUPPORT ASSEMBLY MOTOR, UNWIND TAB GUIDE ASSEMBLY IDLER ROLLER LABEL SUPPLY ROLLER LOOP GUIDE ASSEMBLY IDLER ROLL ASSEMBLY FRONT COVER BOTTOM COVER TOP COVER TAB DRIVER WHEEL ASSEMBLY HEAD TOP COVER HEAD SIDE FRAME, REAR TAB APPLICATOR SENSOR AND WIRING HARNESS 2 18A LABEL HEAD ASSEMBLY (SEE GROUP 1C) 1 18B TAB APPLICATOR HEAD ASSEMBLY (SEE GROUP 1D) SCREW, 1/4-20 x 1 SOC. HD. CAP SS BLACK DRIVE SPOOL SET SCREW, 6-32 x 1/4 STD. CUP PT O-RING, CLEAR SWITCH HOLDER ASSEMBLY SWITCH HOLDER MICRO SWITCH SCREW, 4-40 x 1 PAN HD. PH 2 6

10 GROUP 1C LABEL HEAD ASSEMBLY LABEL HEAD ASSEMBLY (INCLUDES ALL PARTS LISTED BELOW) SCREW, x 5/8, SOC. HD. CAP, BLACK WASHER, #6 PLAIN SCREW, 6-32 x 5/16 SOC. HD. CAP, SS (USE RED LOCTITE) SCREW, 1/4 x 1/2 SOC. HD. CAP SCREW, 6-32 x 1/4 PAN HD. PH. SS SCREW, 4-40 x 1/4 PH, FH SS LOCK WASHER, #10 SS TAB APPLICATOR HOLDER SENSOR COVER TOP APPLICATOR SPACER SENSOR BRACKET TOP APPLICATOR SPACER TAB APPLICATOR SENSOR AND WIRING HARNESS SENSOR SCREW LABEL SEPARATOR LABEL GUIDE 1 7

11 GROUP 1D TAB APPLICATOR ASSEMBLY TAB APPLICATOR ASSEMBLY (INCLUDES ALL PARTS LISTED BELOW) SCREW, x 5/8, SOC. HD. CAP, BLACK WASHER, #6 PLAIN SCREW, 6-32 x 5/16 SOC. HD. CAP, SS (USE RED LOCTITE) SCREW, 1/4 x 1/2 SOC. HD. CAP SCREW, 4-40 x 1/4 PH, FH SS LOCK WASHER, #10 SS TAB APPLICATOR HOLDER TAB SEPARATOR SENSOR COVER TAB GUIDE TOP APPLICATOR SPACER SENSOR BRACKET TOP APPLICATOR SPACER TAB APPLICATOR SENSOR AND WIRING HARNESS SENSOR SCREW 1 8

12 GROUP 2A TABBER BODY 9

13 GROUP 2A TABBER BODY SCREW, x 1/4 TRUSS HD. PH SS LOCK WASHER, #10 EXTERNAL TOOTH SCREW, 6-32 x 1/4 FL. HD. PH, UNDERCUT SCREW, 1/4-20 x 1/2 BTN. HD. SOC. CAP, SS SCREW, x 3/8 BTN. HD. SOC CAP SS, BLACK BEARING, SNAP-IN 1/2" SUPPORT, EXIT ROLLERS CLOSURE, FRONT CENTER PLATE HEAD SUPPORT MECHANISM & DRIVE AND TRANSPORT ASSEMBLY 1 (SEE GROUPS 4A, 5A) H-BRIDGE ASSEMBLY (SEE GROUP 9) CLOSURE, RIGHT-HAND FRONT CLOSURE, RIGHT-HAND REAR CLOSURE, LEFT-HAND FRONT CLOSURE, LEFT-HAND REAR CLOSURE, REAR TOP ASSEMBLY SIDE ADJUST WHEEL ASSEMBLY 1 10

14 GROUP 2B TABBER BODY NEW STYLE 11

15 GROUP 2B TABBER BODY NEW STYLE SCREW, x 1/4 TRUSS HD. PH SS LOCK WASHER, #10 EXTERNAL TOOTH SCREW, 6-32 x 1/4 FL. HD. PH, UNDERCUT SCREW, 1/4-20 x 1/2 BTN. HD. SOC. CAP, SS SCREW, x 3/8 BTN. HD. SOC CAP SS, BLK BEARING, SNAP-IN 1/2" SUPPORT, EXIT ROLLERS CLOSURE, FRONT A CENTER PLATE HEAD SUPPORT MECHANISM & DRIVE AND TRANSPORT ASSEMBLY 1 (SEE GROUPS 4B, 5B) H-BRIDGE ASSEMBLY (SEE GROUP 9) CLOSURE, RIGHT-HAND FRONT CLOSURE, RIGHT-HAND REAR CLOSURE, LEFT-HAND FRONT CLOSURE, LEFT-HAND REAR CLOSURE, REAR TOP ASSEMBLY SIDE ADJUST WHEEL ASSEMBLY 1 12

16 GROUP 2C TABBER ASSEMBLIES 13

17 GROUP 2C TABBER ASSEMBLIES REGISTRATION DEVICE ASSEMBLY REGISTRATION DEVICE BLOCK ASSEMBLY SCREW, x 3/8 SOC. CAP, BTN. HD SCREW, x 3/8 SOC. CAP, BTN. HD SCREW, x 1/4 TRUSS HD. PH (APPLY BLUE LOCTITE) REGISTRATION DEVICE BODY ARM HOLDER ASSEMBLY WHEEL ASSEMBLY LEFT-HAND RETAINER SPRING ASSEMBLY BRASS SCREW, 1/4-20, ASSEMBLY RETAINER SPRING HOLDER ASSEMBLY STOP NUT, NYLON INSERT SCREW, x 3/8 SOC. CAP, BTN. HD SCREW, x 1/4 SOC. CAP, BTN. HD. (APPLY BLUE LOCTITE) RETAINER SPRING WELDMENT, LEFT-HAND C-CLIP, 1/4" CRESCENT BEARING, NMB R-4HH RETAINER SPRING PIVOT SCREW, 6-32 x 1/4 TRUSS HD. (APPLY BLUE LOCTITE) RIGHT-HAND RETAINER SPRING ASSY BRASS SCREW, 1/4-20, ASSEMBLY RETAINER SPRING HOLDER ASSEMBLY STOP NUT, w/nylon INSERT SCREW, x 3/8 SOC. CAP, BTN. HD SCREW, x 1/4 SOC. CAP, BTN. HD. (APPLY BLUE LOCTITE) RETAINER SPRING WELDMENT, RIGHT-HAND C-CLIP, 1/4" CRESCENT BEARING, NMB R-4HH SCREW, 6-32 x 1/4 TRUSS HD. (APPLY BLUE LOCTITE) RETAINER SPRING PIVOT 1 4.* RETAINER SPRING EXTENSION ASSY THUMBSCREW ASSEMBLY, PLASTIC CAP RETAINER SPRING HOLDER SCREW, 6-32 x 1/8 PAN HD. PH RETAINER SPRING WELDMENT C-CLIP, 1/4" CRESCENT BEARING, NMB R-4HH SCREW, 6-32 x 1/4 TRUSS HD. (APPLY BLUE LOCTITE) RETAINER SPRING PIVOT 1 *Optional Assembly 14

18 GROUP 3A APPLICATOR HEAD ASSEMBLY STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING ROLLER SHAFTS. 15

19 GROUP 3A APPLICATOR HEAD ASSEMBLY SCREW, x 1/4 TRUSS HD. PH. SS SET SCREW, x 1/4 SOC. HD. SS BLACK OXIDE SET SCREW, x 1/4 HEX SOC. CUP PT BELT, TIMING XL67 GROOVES 13.40L x 0.46 W x 1.5 PITCH SPRING HOOK PULLEY, 30 GROOVES ROLLER ASSEMBLY, HARD (INCLUDES LOCK SCREW) 4 7A LOCK SCREW FOR HARD ROLLER ASSEMBLY ROLLER, SOFT ADJUSTABLE (INCLUDES SET SCREW) 2 8A SET SCREW FOR SOFT ADJUSTABLE ROLLER ASSEMBLY SPRING APPLICATOR HEAD ASSEMBLY ARM ASSEMBLY, REAR (BEARINGS INCL.) ARM ASSEMBLY, FRONT (BEARINGS INCL.) BEARING ASSEMBLY APPLICATOR ROLLER SHAFT WHEEL ASSEMBLY SCREW, x 1/2 BTN. HD. PH SHAFT, TOP EXIT 1 LOCK FLANGE ASSEMBLY KIT (INCLUDES ONE INTERCHANGEABLE LOCK FLANGE, * LOCK KNOB AND 2 WASHERS) 2 *Replaces Lever-style Handle Assembly FRONT COVER ASSEMBLY FRONT COVER WELDMENT PULL HANDLE (INCLUDES SCREWS) HEAD SUPPORT MECHANISM (SEE GROUP 4A) TENSIONER ASSEMBLY FRONT BRIDGE ASSEMBLY REAR BRIDGE ASSEMBLY MICRO SWITCH BRACKET ASSEMBLY MICRO SWITCH BRACKET WELDMENT STOPPER SCREW, 4-40 x 1/2 PAN HD. PH SS MICRO SWITCH SCREW, 4-40 x 1 PAN HD. PH STOPPER ASSEMBLY COVER, REAR TOP MOTOR PULLEY ASSEMBLY, 14 GROOVES BELT EXIT ROLLER HEAD SAFETY COVER KIT HEAD SAFETY COVER SCREW, x 3/8 TRUSS HD. PH SS WASHER, SAFETY COVER 1 16

20 GROUP 3B APPLICATOR HEAD ASSEMBLY NEW STYLE STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING ROLLER SHAFTS. 17

21 GROUP 3B APPLICATOR HEAD ASSEMBLY NEW STYLE SCREW, x 1/4 TRUSS HD. PH. SS SET SCREW, x 1/4 SOC. HD. SS BLACK OXIDE SET SCREW, x 1/4 HEX SOC. CUP PT BELT, TIMING XL67 GROOVES 13.40L x 0.46 W x 1.5 PITCH SPRING HOOK PULLEY, 30 GROOVES ROLLER ASSEMBLY, HARD (INCLUDES LOCK SCREW) 4 7A LOCK SCREW FOR HARD ROLLER ASSEMBLY ROLLER, SOFT ADJUSTABLE (INCLUDES SET SCREW) 4 8A SET SCREW FOR SOFT ADJUSTABLE ROLLER ASSEMBLY SPRING APPLICATOR HEAD ASSEMBLY ARM ASSEMBLY, REAR (BEARINGS INCL.) ARM ASSEMBLY, FRONT (BEARINGS INCL.) BEARING ASSEMBLY APPLICATOR ROLLER SHAFT WHEEL ASSEMBLY SCREW, x1/2 BTN. HD. PH SHAFT, TOP EXIT 1 LOCK FLANGE ASSEMBLY KIT (INCLUDES ONE INTERCHANGEABLE LOCK FLANGE, * LOCK KNOB AND 2 WASHERS) 2 *Replaces Lever-style Handle Assembly FRONT COVER ASSEMBLY FRONT COVER WELDMENT PULL HANDLE (INCLUDES SCREWS) SCREW, x 1/4 TRUSS HD. PH. SS WHEEL ARM BRACKET ASSEMBLY WHEEL ASSEMBLY SCREW, x1/2 BTN. HD. PH HEAD SUPPORT MECHANISM (SEE GROUP 4B) TENSIONER ASSEMBLY FRONT BRIDGE ASSEMBLY REAR BRIDGE ASSEMBLY MICRO SWITCH BRACKET ASSEMBLY MICRO SWITCH BRACKET WELDMENT STOPPER SCREW, 4-40 x 1/2 PAN HD. PH SS MICRO SWITCH SCREW, 4-40 x 1 PAN HD. PH STOPPER ASSEMBLY COVER, REAR TOP MOTOR PULLEY ASSEMBLY, 14 GROOVES BELT EXIT ROLLER HEAD SAFETY COVER KIT HEAD SAFETY COVER SCREW, x 3/8 TRUSS HD. PH SS WASHER, SAFETY COVER 1 18

22 GROUP 4A HEAD SUPPORT MECHANISM 19

23 GROUP 4A HEAD SUPPORT MECHANISM SCREW, 1/4-20 x 1 SOC. HD. CAP SS LOCK WASHER, 1/4 MED. SPLIT SCREW, 1/4-20 x 3/4 SOC. HD. CAP BLACK LOCK WASHER, 5/16 SS SCREW, 5/16-18 x 1 SOC. HD. CAP ALLOY STEEL SCREW, 5/16-18 x 1 SOC. HD. CAP SS BLACK 4 7. DRIVE AND TRANSPORT ASSEMBLY (SEE GROUP 5A) FRONT BRIDGE ASSEMBLY REAR BRIDGE ASSEMBLY CROSS BEAM, L/H CROSS BEAM, R/H SENSOR BEAM ASSEMBLY FRONT POST ASSEMBLY, R/H REAR POST ASSEMBLY, R/H POST ASSEMBLY, L/H MAIN CROSS BEAM BASE CROSS BEAM REAR CROSS BEAM BUSHING BUSHING MICRO SWITCH BRACKET ASSEMBLY MICRO SWITCH BRACKET WELDMENT STOPPER SCREW, 4-40 x 1/2 PAN HD. PH SS MICRO SWITCH SCREW, 4-40 x 1 PAN HD. PH STOPPER ASSEMBLY HEAD HUB ASSEMBLY COVER, FRONT TOP COVER, REAR TOP SENSOR #1 ASSEMBLY SENSOR #2 ASSEMBLY A SENSOR REFLECTOR 2 20

24 GROUP 4B HEAD SUPPORT MECHANISM NEW STYLE 21

25 GROUP 4B HEAD SUPPORT MECHANISM NEW STYLE SCREW, 1/4-20 x 1 SOC. HD. CAP SS LOCK WASHER, 1/4 MED. SPLIT SCREW, 1/4-20 x 3/4 SOC. HD. CAP BLACK LOCK WASHER, 5/16 SS SCREW, 5/16-18 x 1 SOC. HD. CAP ALLOY STEEL SCREW, 5/16-18 x 1 SOC. HD. CAP SS BLACK 4 7. DRIVE AND TRANSPORT ASSEMBLY (SEE GROUP 5B) FRONT BRIDGE ASSEMBLY REAR BRIDGE ASSEMBLY CROSS BEAM, L/H CROSS BEAM, R/H SENSOR BEAM ASSEMBLY FRONT POST ASSEMBLY, R/H REAR POST ASSEMBLY, R/H POST ASSEMBLY, L/H MAIN CROSS BEAM BASE CROSS BEAM REAR CROSS BEAM BUSHING BUSHING MICRO SWITCH BRACKET ASSEMBLY MICRO SWITCH BRACKET WELDMENT STOPPER SCREW, 4-40 x 1/2 PAN HD. PH SS MICRO SWITCH SCREW, 4-40 x 1 PAN HD. PH STOPPER ASSEMBLY HEAD HUB ASSEMBLY COVER, FRONT TOP COVER, REAR TOP SENSOR #1 ASSEMBLY SENSOR #2 ASSEMBLY A SENSOR REFLECTOR 2 22

26 GROUP 4C SHORT MEDIA KIT 23

27 GROUP 4C SHORT MEDIA KIT SM-9900 SHORT MEDIA KIT INPUT RETAINER SPRING ASSEMBLY BRASS SCREW, 1/4-20 ASSEMBLY RETAINER SPRING HOLDER ASSEMBLY SCREW, 1-32 x 1/4 BTN. HD. SOC. CAP, (APPLY BLUE LOCTITE) SCREW, x 3/8 SOC. CAP BTN. HD NYLON INSERT STOP NUT, INPUT RETAINER SPRING SCREW, 4-40 x 1/4 PH PAN HD. (APPLY RED LOCTITE) WHEEL ASSEMBLY /16 TRUARC, #5133-1B CARTRIDGE SHAFT EXIT RETAINER SPRING ASSEMBLY SHAFT, RUBBER ROLLER BRACKET, EXIT RETAINER SPRING SCREW, 4-40 x 1/8 PH BTN. HD. (APPLY BLUE LOCTITE) REAR RETAINER SPRING ASSEMBLY FRONT RETAINER SPRING ASSEMBLY 1 24

28 GROUP 5A DRIVE AND TRANSPORT STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING ROLLER SHAFTS. 25

29 GROUP 5A DRIVE AND TRANSPORT 1. TRANSPORT SECTION (SEE GROUP 6) DRIVER ROLLER ASSEMBLY (SEE GROUP 6) PULLEY, 30 GROOVES ENCODER ASSEMBLY (INCLUDES 1.2.1, & 1.2.3) PULLEY, TIMING BELT, 33 GROOVE ENCODER BRACKET ENCODER BASE MOTOR ASSEMBLY MOTOR PULLEY SUBASSEMBLY, 12XL BOTTOM EXIT SHAFT ASSEMBLY PULLEY, 40 DP PULLEY, 30 GROOVES BOTTOM EXIT SHAFT ROLLER ASSEMBLY, HARD (INCLUDES LOCK SCREW) ROLLER ASSEMBLY, SOFT (INCLUDES LOCK SCREW) LOCK SCREW FOR AND ROLLER ASSEMBLIES TENSIONER ASSEMBLY SCREW, 5/16-18 x 1-1/4, SOC. HD. CAP LOCK WASHER, 5/16 SS BELT, TIMING XL, 115 GROOVES, x 0.625, DOUBLE-SIDED BELT, TIMING 40 DP, 94 GR., SUPPORT, TAB GUIDE SCREW, x 7/8 SOC. HD. CAP SCREW, x 3/4 FL. HD. PH TAB GUIDE WELDMENT, R/H TAB GUIDE WELDMENT, L/H SCREW, x 1/4 TRUSS HD. PH. SS 4 26

30 GROUP 5B DRIVE AND TRANSPORT NEW STYLE STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING ROLLER SHAFTS. 27

31 GROUP 5B DRIVE AND TRANSPORT NEW STYLE SCREW, x 1/4 TRUSS HD. PH. SS SCREW, x 7/8 SOC. HD. CAP SCREW, x 3/4 FL. HD. PH SCREW, 6-32 x 3/8 FL. HD. PH. UNDERCUT LOCK WASHER, 5/16 SS BELT, TIMING 40 DP, 94 GR, SCREW, 5/16 x 1-1/4, SOC. HD. CAP BELT, TIMING 80xL BELT, TIMING AL, 115 GROOVES S 0.625, DOUBLE-SIDED TRANSPORT SECTION (SEE GROUP 6) DRIVE ROLLER ASSEMBLY (SEE GROUP 6) PULLEY, 30 GROOVES ENCODER ASSEMBLY (INCLUDES , & ) PULLEY, TIMING BELT, 33 GROOVES ENCODER BRACKET ENCODER BASE MOTOR ASSEMBLY MOTOR PULLEY SUBASSEMBLY, 12 XL SUPPORT, TAB GUIDE TAB GUIDE WELDMENT, R/H TAB GUIDE WELDMENT, L/H TENSIONER ASSEMBLY BOTTOM EXIT SHAFT ASSEMBLY PULLEY, 40 DP PULLEY, 30 GROOVES BOTTOM EXIT SHAFT WHEEL ASSEMBLY, HARD (INCLUDES LOCK SCREW) WHEEL ASSEMBLY, SOFT (INCLUDES LOCK SCREW) PULLEY, 20 GROOVES, 1/5 PITCH SCREW, x 3/8 SOC. HD. CONE PT LOCK SCREW FOR AND ROLLER ASSEMBLIES INTERMEDIATE ROLLER SHAFT ASSY BALL BEARING HOUSING ASSEMBLY SHAFT,INTERMEDIATE ROLLER MOTOR PULLEY ASSEMBLY, 14 GROOVES SET SCREW, x 1/4 HEX SOC. CUP PT ROLLER ASSEMBLY, RUBBER FEED SET SCREW, 8-32 x 5/16 SOC. HD. 4 28

32 GROUP 6 TRANSPORT SECTION STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING ROLLER SHAFTS. 29

33 GROUP 6 TRANSPORT SECTION SCREW, x 1/2 FL. HD. PH. UNDERCUT SCREW, x 5/8, SOC. HD. CAP, BLACK WASHER, 0.62 OD x ID x 1/ LOCK WASHER, 1/4, SS WASHER, 7/16 OD x ID x 1/ SCREW, 1/4-20 x 1-1/4 SOC. HD. CAP SCREW, x 7/8 SOC. HD. CAP SCREW, x 3/4 FL. HD. PH LOCK WASHER, 5/16 SS LOCK WASHER, #10 SS SCREW, 5/16-18 x 1-1/4, SOC. HD. CAP HEAD RAISING MECHANISM (SEE GROUP 7) DRIVE ROLLER ASSEMBLY BEARING RETAINING CLIP, 5/8 x x DRIVEN ROLLER ASSEMBLY BEARING ASSEMBLY SET SCREW, x 1/ ECCENTRIC ENCODER ASSEMBLY (SEE GROUPS 5A & 5B) BELT, REGISTRATION TABLE BASE MOTOR ASSEMBLY BELT SUPPORT ASSEMBLY CENTER PLATE SUPPORT ASSEMBLY WHEEL ASSEMBLY SCREW, x1/2 BTN. HD. PH PULLEY, 30 GROOVES SET SCREW, x 1/4 SOC. HD. SS, BLACK A SENSOR REFLECTOR 2 30

34 GROUP 7 HEAD RAISING MECHANISM 31

35 GROUP 7 HEAD RAISING MECHANISM SCREW, 1/4-20 x 1, SOC. HD. CAP, BLACK LOCK WASHER, 1/4 SS SET SCREW, x 1/2 HEXAGON SOCKET CUP PT MAIN FRAME ASSEMBLY (SEE GROUP 8) SHAFT, ECCENTRIC CAM, ECCENTRIC SCREW, ECCENTRIC CAM GEAR, WORM, 20 TOOTH HEIGHT ADJUSTMENT BRACKET HEIGHT ADJUSTMENT BRACKET RUBBER BUMPERS (FEET) NUT, 5/16-18 HEX 4 32

36 GROUP 8 MAIN FRAME 33

37 GROUP 8 MAIN FRAME SCREW, 1/4-20 x 1. SOC. HD. CAP, BLACK SCREW, 4-40 x 7/16 BIND HD. PH SCREW, x 3/4 FL. HD. PH LOCK WASHER, 5/16 SS SCREW, 5/16-18 x 1-1/4, SOC. HD. CAP FRONT SIDE FRAME ASSEMBLY (BEARINGS INCL.) REAR SIDE FRAME ASSEMBLY (BEARINGS INCL.) BEARING ASSEMBLY BRIDGE SUPPORT BEAM, BODY CROSS BELT GUIDE ASSEMBLY, FRONT BELT GUIDE ASSEMBLY, REAR 1 34

38 GROUP 9 BASE ELECTRICAL (115/120V) 35

39 GROUP 9 BASE ELECTRICAL (115/120V) SUPPORT, PC BOARD WIRE HARNESS ASSEMBLY - A/C INLET SLOTTED WIRING DUCT SLOTTED WIRING DUCT PC BOARD, I/O TERMINAL BLOCK (SEE GROUP 12) SLOTTED WIRING DUCT SLOTTED WIRING DUCT FRONT BOTTOM COVER WELDMENT FRONT COVER LAYOUT COVER, REAR BOTTOM GUIDE, WIRE HARNESS FILTER ASSEMBLY RELAY HOLDER ASSEMBLY SCREW, 6-32 x 5/16, PH TRUSS HD CONNECTOR, 9-PIN HINGE, LIFT-OFF L/H HINGE, LIFT-OFF R/H POWER SUPPLY 25 WATT CONTROLLER, SERVO MOTOR, S2000 ( REPLACES ) CONTROL, SPEED RELAY, KUEP-3A FUSE, 7A SLO-BL9O (3AG SERIES) RELAY, OMRON G7LL-1AS-TUB-J-CB-AC 100/ T 12V POWER SUPPLY MAP G LABEL GROUND MACHINE RELAY, AC SOLID STATE, V (110V VERSION) SCREW, 6-32 x 1/4 PAN HD. PH. SS SCREW, 6-32 x 3/16 SS H\PH ROUND HD SCREW, x 5/16 SOC. CAP SS HOLDER, FUSE SCREW, 6-32 x 3/8 TRUSS HD. PH SS STAR WASHER, #10 EXTERNAL SCREW, x 1/4 TRUSS HD. PH. SS 7 * CONTROL PANEL DECAL 1 * V POWER CORD 1 * NOT SHOWN 36

40 GROUP 9A BASE ELECTRICAL (220V) 37

41 GROUP 9A BASE ELECTRICAL (220V) SUPPORT, PC BOARD WIRE HARNESS ASSEMBLY - A/C INLET SLOTTED WIRING DUCT SLOTTED WIRING DUCT PC BOARD, I/O TERMINAL BLOCK (SEE GROUP 12) SLOTTED WIRING DUCT SLOTTED WIRING DUCT FRONT BOTTOM COVER WELDMENT FRONT COVER LAYOUT COVER, REAR BOTTOM GUIDE, WIRE HARNESS FILTER ASSEMBLY RELAY HOLDER ASSEMBLY SCREW, 6-32 x 5/16, PH TRUSS HD CONNECTOR, 9-PIN HINGE, LIFT-OFF L/H HINGE, LIFT-OFF R/H POWER SUPPLY 25 WATT CONTROLLER, SERVO MOTOR, S2000 ( REPLACES ) CONTROL, SPEED RELAY, KUEP-3A FUSE, 7A SLO-BL9O (3AG SERIES) RELAY, 220V T 12V POWER SUPPLY MAP G LABEL GROUND MACHINE 1 27A RELAY, AC SOLID STATE, V 1 27B RELAY, AC SOLID STATE, 220V SCREW, 6-32 x 1/4 PAN HD. PH. SS SCREW, 6-32 x 3/16 SS H\PH ROUND HD SCREW, x 5/16 SOC. CAP SS HOLDER, FUSE SCREW, 6-32 x 3/8 TRUSS HD. PH SS STAR WASHER, #10 EXTERNAL SCREW, x 1/4 TRUSS HD. PH. SS V AC TRANSFORMER (SEE GROUP 9B) 1 * CONTROL PANEL DECAL 1 * V POWER CORD 1 * NOT SHOWN 38

42 GROUP 9B 220V TRANSFORMER & COMPONENTS EY PART NO. DESCRIPTION QTY V CONVERSION KIT (Includes all parts listed below to convert a 115V ATS-9900 to 220V) V TRANSFORMER A TRANSFORMER MOUNTING BRACKET SCREW, 1/4 x 1/2 SOC. HD. CAP WASHER, 5/8 OD x 9/32 ID x 1/ LOCK WASHER, 1/ NUT, TRANSFORMER, NYLON INSERT TRANSFORMER WIRE HARNESS (1, C11) TRANSFORMER WIRE HARNESS (6, C5) TRANSFORMER FILTER WIRE HARNESS (8, 12, LINE 2) TRANSFORMER RELAY WIRE HARNESS (7, 11, OP2-1) TRANSFORMER JUMPER, WIRE HARNESS (2, 5) RELAY, 220V, 30 AMP (SEE GROUP 9A, KEY 24) RELAY, 220V (SEE GROUP 12, KEY 1) RELAY, AC SOLID STATE, 220V, 12 AMP (SEE GROUP 9A, KEY 27B) V POWER CORD 1 39

43 GROUP 10 REAR COVER 40

44 GROUP 10 REAR COVER REAR TOP COVER CABLE SET, w/hip20 MOLEX CONNECTOR WIRE HARNESS, HEAD EXTENSION WIRE HARNESS, TAB SENSOR EXTENSION SCREW, 6-32 x 3/8 TRUSS HD. PH NUT, 6-32 HEX 12 41

45 GROUP 11 CONTROL PANEL 42

46 GROUP 11 CONTROL PANEL FRONT TOP CLOSURE WELDMENT SCREW, 6-32 x 1/4 PAN HD. PH. SS LAMP, NEON 120V T-3 1/ SWITCH, DUAL PUSH BUTTON HOLDER, LAMP SWITCH, LIGHTED PUSH BUTTON LAMP, T-3 1/4, 14V BLOCK, CONTACT 1 NO SWITCH, EAO # BLOCK, CONTACT 2NC PUSHBUTTON, RED MUSHROOM (EMERGENCY) CONTACT, FOR IB PROCESSOR BOARD, PC BOARD, KEYPAD DISPLAY POTENTIOMETER ASSEMBLY RESISTOR - POWER SWITCH, (FOR 110/120V VERSION) RESISTOR - POWER SWITCH, (FOR 220V VERSION) 1 43

47 GROUP 12 TERMINAL BLOCK 44

48 GROUP 12 TERMINAL BLOCK RELAY, OMRON LY2-AC110120, (FOR 110V/120V VERSION) RELAY, (FOR 220V VERSION) SOCKET, RELAY OMRON FUSE, 3Z SLO-BLO FUSE, 5A SLO-BLO BLOCK, SINGLE LEVEL TERMINAL BLOCK, TERMINAL GROUND TAGS, MARKING GND TAGS, MARKING PLATE, END WAP BLOCK, TERMINAL 2/FUSE FOR 33MM DIN-RAIL FUSE, 2A SLO-BLO BRACKET, END WEW BRANCH, WDU BRANCH, WDU BLOCK, DOUBLE LEVEL TERMINAL PLATE, END WAP JUMPER, WZQ JUMPER, QL JUMPER, SCREW RELAY, OMRON LY2-DC SOCKET, 11 PIN DIN RAIL MOUNT RELAY, 4PDT 12V DC CO9L JUMPER, WQV 1 45

49 GROUP 13 FEEDER GUIDE KIT KEY PART NO. DESCRIPTION QTY FEEDER GUIDE KIT (INCLUDES ALL COMPONENTS LISTED BELOW) FEEDER GUIDE (ATTACHES TO TABBER) RUBBER FOOT NYLON INSERT STOP NUT, FEEDER BASE GUIDE (ATTACHES TO FEEDER BASE STAND) TEFLON TAPE

50 PART NO. GROUP KEY C D A B B B A B A B C A B B A B A C A B C C C C C C B B A B B C C C C C A 3 INDEX 47 PART NO. GROUP KEY B C D A B A B C D A A A A B A B A A A B C D B A B A B C A A B B B 20.1

51 PART NO. GROUP KEY A 27A A B A B C D C A B A B A B B A B A B A B B A C C C A A B A C C C A C C C C T T 9A A B INDEX 48 PART NO. GROUP KEY A A B A B C A B A A B A C D A B B A B A B B B A B A B 4

52 PART NO. GROUP KEY A A B B A B A 4A A 4B A A 8A B 8A A A A A A A B B A 27B B B C C C C C C C A A B A B A C 1.10 INDEX 49 PART NO. GROUP KEY A B A A B A A A A B A B A A B A B A A B B A B A B A B A B A B A B A B

53 PART NO. GROUP KEY A 7A B 7A A B A B A B A B A B A B A B A B A B A B A A 2B A B A B A B A B A B A B A B A B A B A B A 20 INDEX 50 PART NO. GROUP KEY B A B A B A B C C C C A B A B C C C C C C C C C C A B A B A B A B A B A A A B A B A B A B A B 14.4

54 PART NO. GROUP KEY A B A B A B A B A B B 18B D C D D C D D C D C D C D B C D C D B 18A C C C A A B B B B B B C C C C C C A B B B B B 15 INDEX 51 PART NO. GROUP KEY B B B B B B B B B A A A A A A A A A B B B A B A B A B A B A B A A B A B A B A B A A B B A A

55 PART NO. GROUP KEY A B A B A B B A A A B B B B * A * A A B A B B B A A B B C C B A C A B B B 16.1 SM C INDEX 52

56

57 Copyright 2018 Astro Machine Corp. 03/27/2018 Part Number: 100-ATS9900 Rev. T