Subarc DC Series. Processes Submerged Arc (SAW) Stick (SMAW) Air Carbon Arc Cutting and Gouging (CAC-A) Subarc DC 650 shown.

Transcription

1 Subarc DC Series Issued August Index No. DC/9. Submerged Arc Welding Power Source Quick Specs Heavy Industrial Applications Railcar Shipbuilding Heavy Fabrication Pipe Manufacturing Pressure Vessel Processes Submerged Arc (SAW) Stick (SMAW) Air Carbon Arc Cutting and Gouging (CAC-A) Input Power Requires -Phase Power Rated Output /: A at VDC, % Duty Cycle /: A at VDC, % Duty Cycle /: lb ( kg) /: lb (9 kg) The Power of Blue. DC multiprocess capability provides versatility and outstanding arc performance in SAW (Submerged Arc) and CC (Stick, Carbon Arc Gouging). Internal digital voltage control (DVC) enables operator to preset weld voltage in the CV mode before striking an arc. Built-in arc control lets you get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size. Hot Start makes it easier to start difficult-to-start Stick electrodes such as E- and E-. Line voltage compensation ensures consistent weld performance by keeping output power constant even if primary input power varies by ±%. Simple control panel features single range amperage/voltage adjustment. Provides easy, efficient operation. Digital voltmeter and ammeter are easy to read, even at ft (9. m). Subarc DC shown. Thermal overload protection light indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked. -pin receptacle provides quick, direct connection to Miller -pin wire feeders and accessories. V duplex receptacle provides amps of auxiliary power. Remote on/off capabilities allow operator to turn power source on/off from a distance. Remote voltage control allows operator to change voltage from SAW Control. Power efficient for exceptional value and return on your investment. Fan-On-Demand operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled through the machine. Enclosed circuit boards provide additional protection from contaminants resulting in longer service life. Power cord strain relief provided for your convenience at installation. Power source is warranted for years, parts and labor. Original main power rectified parts are warranted for years. Miller Electric Mfg. Co. An Illinois Tool Works Company West Spencer Street Appleton, WI 9 USA Equipment Sales US and Canada Phone: -9-9 FAX: -- International Phone: 9-- International FAX: 9-- Web Site

2 Subarc DC / Specifications (Subject to change without notice.) Rated Output A at VDC, % Duty Cycle Amperage/Voltage Range A in CC mode V in CV mode Max. Open- Circuit Voltage* VDC Amps Input at Rated Output, / Hz V V V V V V V KVA KW...**.9**.**.**.9**.**.**.**.** Dimensions H: -/ in (9 mm) including lift eye W: -/ in ( mm) D: in (9 mm) including strain relief Net lb ( kg) *Open-circuit voltages in CV mode are factory set at values less than indicated for CC. **While idling. Hz model () is certified by Canadian Standards Association to both the Canadian and U.S. Standards. / Hz model () with CE Specifications is manufactured according to the Standard IEC-9-. Control Panel SMAW DIG V VOLTS A AMPS SUB ARC CC ARC FORCE ON REMOTE OUTPUT CV PROCESS A/V PANEL REMOTE MIN V A MAX HIGH TEMP SHUTDOWN CONTROL A/V ADJUST POWER ON Subarc DC CC/CV DC Welding Power Source OFF MADE IN MILLER ELECTRIC MFG. CO., APPLETON, WI A. Arc Force (DIG) Control. Remote Amperage/Voltage Control Switch. Output Switch (Contactor). Process Selector Switch. Digital Meters. Amperage/Voltage Adjustment Control. High Temperature Shutdown Light. Power Switch with Indicator Light Performance Data DUTY CYCLE CHART RATED OUTPUT VOLT/AMP CURVE CV GMAW FCAW VOLT/AMP CURVE CC SMAW WELDING AMPS DC VOLTS MED. DC VOLTS SMAW ARC FORCE SMAW ARC FORCE % DUTY CYCLE DC AMPS DC AMPS

3 Subarc DC / Specifications (Subject to change without notice.) Rated Output A at VDC, % Duty Cycle Amperage/Voltage Range A in CC mode V in CV mode Max. Open- Circuit Voltage* VDC VDC Amps Input at Rated Output, / Hz V V V V V V KVA KW **.**.**.**.9**.**.**.** Dimensions H: -/ in (9 mm) including lift eye W: -/ in ( mm) D: in (9 mm) including strain relief Net lb (9 kg) *Open-circuit voltages in CV mode are factory set at values less than indicated for CC. **While idling. Hz model () is certified by Canadian Standards Association to both the Canadian and U.S. Standards. / Hz model () with CE Specifications is manufactured according to the Standard IEC-9-. Control Panel SMAW DIG V VOLTS A AMPS SUB ARC CC 9 ARC FORCE ON REMOTE CV PROCESS A/V PANEL REMOTE MIN V A MAX HIGH TEMP SHUTDOWN ON OUTPUT CONTROL A/V ADJUST POWER Subarc DC CC/CV DC Welding Power Source OFF MADE IN MILLER ELECTRIC MFG. CO., APPLETON, WI 9 A. Arc Force (DIG) Control. Remote Amperage/Voltage Control Switch. Output Switch (Contactor). Process Selector Switch. Digital Meters. Amperage/Voltage Adjustment Control. High Temperature Shutdown Light. Power Switch with Indicator Light Performance Data WELDING AMPS 9 DUTY CYCLE CHART VOLTS VOLT/AMP CURVE CV Dimension -CV 9 9 VOLTS VOLT/AMP CURVE CC DIG 9 9 % DUTY CYCLE AMPS AMPS

4 HDC A and DX Controllers Internal terminal strip is able to integrate with positioners, sidebeams, turning rolls and other peripheral equipment. HDC A (Analog Controller) HDC DX (Digital Controller) Specifications (Subject to change without notice.) Controller HDC A HDC DX Type of Input from Welding Power Source Single-phase VAC,. Amps, / Hz Single-phase VAC,. Amps, / Hz Welding Power Source Type Constant Current (CC), Constant Voltage (CV), AC or DC, with Remote Contactor and Output Control Capabilities Constant Voltage (CV), AC or DC, with Remote Contactor and Output Control Capabilities Weld Voltage and Amperage Capacity (AC or DC) V A V A Dimensions H: in ( mm) W: -/ in ( mm) D: -/ in (9 mm) lb (. kg) Certified by Canadian Standards Association to both the Canadian and U.S. Standards. Manufactured according to the Standard IEC-9-. HDC A and DX Control Panels 9 VOLTS AMPERES Program Volts Time (sec) Wire Speed Amps Start Crater Pre-Postflow 9 Sequence Adjust Setup 9 MADE 9 HDC A (Analog Controller) MADE. Jog Speed. Preflux Time Seconds. Run-In Speed. CC/CV Switch (Located on Right Side of Access Panel). Crater/Burnback Output. Crater Speed. Crater Time Seconds. Burnback Time Seconds 9. Postflow Time Seconds. Voltage Meter. Power Switch. Output Control Knob. Start Button. Stop Button. Amperage Meter.Wire Feed Speed Control Knob. Indicator Light. Wire Inch Up 9. Wire Inch Down HDC DX (Digital Controller). Program Display. Program Push Button. Adjust Control. Sequence Push Button. Upper Display. Upper Display Push Button. Lower Display. Lower Display Push Button 9. Flux Push Button. Setup Push Button. Start Button. Power Switch. Stop Button. Wire Inch Up. Wire Inch Down

5 Miller Tractor (For more information, see Literature Index No. DC/9.9.) The Miller Tractor is a highly flexible self-contained welding unit comprised of a travel system and a variety of quality engineered components designed to produce precision, high-quality Submerged Arc welds. Tractor comes complete with a main mounting mast and handle assembly, mounting arm for one wire reel, vertical and horizontal x inch slides, control support arm and one set of two adjustable guide roll arms. The friction drive heavy-duty travel carriage utilizes a positive chain drive powering four rubber-tired wheels (operating temperature - to F [- to C]) with a closedloop tach feedback for accurate speed control. A manual clutch enables freewheeling movement of the carriage. Remote pendant control box houses forward/stop/reverse switch and infinitely variable -turn speed potentiometer as well as LED display in IPM or cm/min. Available with either the HDC DX or A (see page ). Package Includes: Tractor HDC weld controller RAD- drive motor Cable kit lb (. kg) capacity flux hopper with valve lb ( kg) wire reel Wire straightener OBT torch Tractor guide rolls Remote start/stop control Note: Order drive rolls, contact tips, and extension cords of appropriate length separately. Specifications (Subject to change without notice.) Wire Feed Speed IPM (. m/min) Wire Size Range / / in (.. mm) Max. Incline depending on mounting configuration Gun Positioning Slides in (. mm) vertical and horizontal stroke Supply Voltage (from HDC ) VAC, -Phase, / Hz, watts Drive Motor VDC permanent magnet gear motor Max. Spool Size Capacity lb ( kg) Travel Speed IPM (.. m/min) Dimensions* H: -/ in ( mm) D: -/ in (9 mm) lb ( kg) without flux/wire *Width will vary depending on how system is configured. Tractor Speed Control Panel and Line Drawings IPM CM MIN 9. Forward Motion Command Indicator. Reverse Motion Command Indicator. Hold (Stop) Mode Active Indicator. Auto Enable Mode. Manual Carriage Mode. Speed and Parameter Display. Speed Display Indicator (Calibrated in Inches per Minute). Speed Display Indicator (Calibrated in Centimeters per Minute) 9. Programming Mode Indicator (Flashing). Speed Adjustment. Command Forward Motion. Neutral. Command Reverse Motion

6 Wire Drive Assemblies RAD- # Heavy-duty, right-angle wire drive assembly designed for automated strip clad applications. RAD- #9 Standard-speed RAD- #9 High-speed Right-angle wire drive assembly includes adapter plate allowing mounting to -/, -/, and -/ inch bolt hole patterns. SAW # Standard-speed wire drive assembly for smaller than / in wires. Specifications (Subject to change without notice.) Model RAD- Input Power VDC Rating / HP Motor Speed RPM Ratio : Rated Torque 9 in-lb Rated Output Speed RPM Wire Feed Speed Wire Diameter Range Input Weld Circuit Rating Input Power Cord ft (. m).9 lb (. kg) RAD- VDC / HP, RPM IPM (. m/min) / / in (.. mm) Volts, Amps, % Duty Cycle ft (. m) lb ( kg) RAD- VDC / HP, RPM IPM (. 9. m/min) / / in (.. mm) Volts, Amps, % Duty Cycle ft (. m) lb ( kg) SAW VDC,. A / HP, RPM 9.: IPM (. 9. m/min). / in (.. mm) ft (. m). lb (. kg) Drive Rolls V Knurled drive rolls for use with hard-shelled cored wires. # 9 / in (. mm) # 9 / in (. mm) # 9 / in (. mm) # 9 / in (. mm) # 9 / in (. mm) #9 / in (.9 mm) #9 / in (. mm) #9 / in (. mm)

7 Components and Accessories Submerged Arc Torches OBT # 9 -amp, % duty cycle torch with concentric flux flow nozzle. Can be used with / / in (.. mm) wire. OBT Torch Body Extensions # 9 inch # 99 inch # 9 inch # 9 inch OBT # 9 -amp, % duty cycle torch with concentric flux flow nozzle. Can be used with / / in (.. mm) wire. OBT features a replaceable breakaway adapter end to prevent costly damage should torch run into an obstruction. OBT Torch Body Extension # 9 Overall length with extension is 9 in. Actual length of extension is -/ in. Flux Handling Equipment Flux Hopper with Valve #9 Flux hopper with automatic flux valve will carry lb of flux. The opening is sized to allow hook-up of any flux-hopper-mounted recovery system. A slag screen is also provided. Includes ft power cord. Flux Hopper Extension Cable # ft ( m) power cord extension cable for Flux Hopper. Flux Recovery Systems Weld Engineering --- American Vacuum ---9 Invincible Accessories Parallel Control Box #9 Must be used when paralleling two units. Heavy-Duty Cross Slide # One-inch diameter, precision, hardened and ground guide rods provide a perfect path for the sealed linear bushings, and smooth accurate movement of the weld head. Allows for inches of travel adjustment and has a load capacity of lb. Recommended for tandem. Wire Reel # For lb ( kg) coil of wire. Requires Spool Support Assembly (#9 ). Spool Support Assembly #9 For lb ( kg) wire reel. Cable Kit for HDC Controllers #9 Includes ft (9 m) -pin interconnect cable and ft ( m) motor cable. Tractor Cable Kit # Includes in (. m) -pin interconnect cable and in (. m) motor cable. Motor Extension Cable #9 ft (. m) extension for the motor cable. Torch Contact Tips OBT OBT Wire Size #9 #9 / in (. mm) #9 #99 / in (. mm) #9 #9 / in (. mm) #9 # / in (. mm) #9 #9 / in (. mm) #9 #9 / in (. mm) #9 #9 / in (. mm) #9 # / in (. mm) Typical Installation Wire Straightener #99 For RAD- and RAD-. Optimized for / in (. mm) or larger wires. # For SAW For wires smaller than / in (. mm). Light-Duty Cross Slide #9 Allows inches of travel adjustment. Two units can be stacked to provide vertical and horizontal movement. Not recommended for tandem. Control Cable Extensions* # ft (. m) # ft ( m) # ft (. m) -pin welding power source control cable. Extends distance between power source and controller. *Custom lengths available in ft increments up to ft and ft increments up to ft. Submerged Arc Welding Power Source Cable Kit #9 (Includes # and # 9) -Pin, ft Welding Power Source Control Cord # HDC Controller -Pin, ft Motor Control Cord # 9 Flux Valve Cord Flux Hopper Flux Valve Wire Drive Assembly Welding Cable Welding Torch Welding Cable Workpiece Sense Leads (customer supplied) connected to the power source are required for optimal performance.

8 Ordering Information Equipment and Options Stock No. Description Qty. Price Subarc DC #9 // V, Hz Subarc DC #9 // V, / Hz w/ce Subarc DC #9 // V, Hz Subarc DC #9 // V, / Hz w/ce Controllers HDC A # 9 CC/CV, AC/DC analog controller HDC DX # CV, AC/DC digital controller Miller Tractor MT A #9 With HDC A analog controller. See Lit. Index No. DC/9.9 MT DX #9 With HDC DX digital controller. See Lit. Index No. DC/9.9 Drive Motors RAD- # Heavy-duty, right-angle drive motor for automated strip clad applications RAD- #9 Standard-speed, right-angle drive assembly for / in or larger wires RAD- #9 High-speed, right-angle drive assembly for / in or larger wires SAW # Standard-speed assembly for smaller than / in wires Drive Rolls See chart on page Torches OBT # 9 amp, % duty cycle, air-cooled OBT Torch Body Extensions # 9 inch # 99 inch # 9 inch # 9 inch OBT # 9 amp, % duty cycle, air-cooled OBT Torch Body Extension # 9 9 inch Contact Tips See chart on page Flux Handling Equipment Flux Hopper with Valve #9 lb capacity Flux Hopper Extension Cable # ft ( m) power cord extension cable for Flux Hopper Flux Recovery Systems See page Accessories Parallel Control Box #9 Must be used when paralleling two units Wire Straightener #99 For RAD- and RAD- # For SAW Light-Duty Cross Slide #9 Provides -in travel adjustment, load capacity of lb Heavy-Duty Cross Slide # Provides -in travel adjustment, load capacity of lb Wire Reel # For lb ( kg) coil, requires Spool Support Assembly #9 Spool Support Assembly #9 Support for lb reels Cable Kit for HDC Controllers #9 Includes ft (9 m) -pin interconnect cable and ft ( m) motor cable Tractor Cable Kit # Includes in (. m) -pin interconnect cable and in (. m) motor cable Motor Extension Cable #9 ft (. m) motor cable extension Control Cable Extensions # ft (. m), -pin # ft (. m), -pin # ft (. m), -pin Date: Total Quoted Price: Distributed by: Litho in USA