Edition Valid for serial no xxx -xxxx, 410 -xxx -xxxx, 440 -xxx -xxxx, 502 -xxx -xxxx, 620 -xxx -xxxx, 917 -xxx -xxxx
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1 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 Spare parts list Edition Valid for serial no xxx -xxxx, 410 -xxx -xxxx, 440 -xxx -xxxx, 502 -xxx -xxxx, 620 -xxx -xxxx, 917 -xxx -xxxx Feeder for Marathon Pact Feeder with capsuled bobbin 23 pole 23 pole Product Ordering no. Ordering no. Origot Feed 304, M Origot Feed 304, M12, US version Origot Feed 304, M12 with water cooling Origot Feed 484, M Origot Feed 484, M122 with water cooling Feeder for Marathon Pact Feeder with capsuled bobbin Feeder with capsuled bobbin Product 23 pole 23 pole 19 pole Ordering no. Ordering no. Ordering no. Origot Feed 304, M Origot Feed 304, M13 with display Origot Feed 304, M13 with water cooling Origot Feed 304, M13 with water cooling and display Origot Feed 484, M! Origot Feed 484, M!3 with display Origot Feed 484, M!3 with water cooling Origot Feed 484, M!3 with water cooling and display The wire feeders are renamed: New name Old name Origot Feed 304, M12 ESABFeed 30--4, M12 Origot Feed 484, M12 ESABFeed 48--4, M12 Origot Feed 304, M13 ESABFeed 30--4, M13 Origot Feed 484, M13 ESABFeed 48--4, M13 Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts. Rights reserved to alter specifications without notice
2 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C HA Handle HA Side panel Label for side panel HA3 1 Protection frame For further information see pages 12 and 13. HA4 1 MMC module Panel M12, see page 12. Panel M13, see page 13. HA Socket 23 pole panel socket Sleeve For 23 pole socket HA Cap 23 pole HA7 1 Cover plug Ø26 HA8 Quick connection Male, Included in item HA17a from ser.no xxx xxxx Quick connection Male. For serial no 238 -xxx -xxxx to xxx xxxx HA Cover plug HA Quick connection Female, Red HA Quick connection Female, Blue HA Hose, blue L=0.33, Ø 9/5mm, to be ordered per metre HA Hose red L=0.33, Ø 9/5mm, to be ordered per metre HA15 Hose clamp Ø 11.3/10.8 HA16 1 Water outlet with lock For futher information see page S1 HA17a Solenoid valve From serial no. xxx xxxx 13YV1 HA17b Solenoid valve For serial no 238 -xxx -xxxx to xxx xxxx 13YV1 HA Hose, red L=0.27, Ø 9/5mm, to be ordered per metre HA Sealing strip L=1.34 HA Protective cover MMC panel HA Locking device Replacing HA Side panel Label for side panel HA Protection clamp Handle HA24 1 Wire feed mechanism Type MEL 48, Feed 484, see page 8. HA25 1 Wire feed mechanism Type MEM 30, Feed 304, see page 6. bm33sha1-2 -
3 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 C bm33sha1-3 -
4 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 C = component designation in the circuit diagram (W) = wear part Item Qty Ordering no. Denomination Notes C HB Cover HB Middle plate HB Bottom plate HB4 1 (W) Inlet nozzle HB Insulating bushing HB Insulating washer HB7 1 Nut M10 HB Rubber foot Ø 20/6.4x3, When ordering: 4 pieces delivered. HB Pin socket 23 pole panel plug 13XP Pin For 23 pole panel plug Panel plug 19 pole, pins included HB Rear plate For 19 pole panel plug Rear plate For 23 pole panel plug HB Welding current terminal HB Gasket HB14 1 Spacer ring Included in item HB12 HB15 1 Washer Included in item HB12 HB16 1 Nut Included in item HB12 HB Bar flexible HB Capacitor 13C4 HB19 1 Washer Ø 22/10.5x2 HB20 2 Spring washer Ø 20/10.2x1.1 HB21 1 Screw M10x20 HB Spacer HB Circuit board Feed 304 with tacho. Before ser.no xxx -xxxx 13AP Circuit board Feed 484 with tacho. All serial numbers 13AP Circuit board Feed 304 with encoder. From ser.no xxx -xxxx 13AP1 HB Front plate water HB Front plate air For wear parts see page 14. bm33shb1-4 -
5 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 bm33shb1-5 -
6 Feed 304 M12 / M13, ESABFeed 30-4 M12 / M13 C = component designation in the circuit diagram (W) = wear part Item Qty Ordering no. Denomination Notes C Wire feed mechanism Includes items HH1 - HH21 and HH23 - HH41 Type MEM 30 Before serial no xxx -xxxx Wire feed mechanism Includes items HH1 - HH21 and HH23 - HH41 Type MEM 30 From serial no xxx -xxxx HH Drive unit With tachometer Before serial no xxx -xxxx 13M1,13G1 HH Drive unit With encoder From serial no xxx -xxxx 13M1,13G1 HH Shaft (with pinion) Included in item HH1 HH Key Included in item HH1 HH Locking washer Included in item HH1 HH Gear housing HH6 1 Screw M6x40 HH7 2 Washer Ø 12/6.4x1.5 HH Insulating tube HH9 1 Nut M6 HH Capacitor 0.1 ìf 250V with cable lugs 13C5 HH11 1 Flat pin 6.3x0.8 M6 HH12 4 Screw M6x12 HH Insulating sleeve HH Current connection HH15 1 Screw M8x25 HH16 1 Washer Ø 16/8.4x1.5 HH17 1 Belleville washer Ø 16/8.2x0.9 HH18 1 Nut M6 HH Insulating sleeve For cable set Cable set HH Front flange with PC -board Current relay HH21 1 (W) Outlet nozzle HH Insulating washer HH Cover HH24 3 Screw M6x12 HH25 1 (W) Drive gear HH26 1 Washer Ø 16/5x1 HH27 1 Screw M4x12 HH28 2 Axle feed roll See item HH102 HH29 4 (W) Gear adapter HH30 4 (W) Feed/pressure roller HH31 2 Locking nut See item HH102 HH Screw for nozzle HH33 1 Pin bolt See item HH101 HH34 1 (W) Inlet nozzle HH35 1 Pressure device See item HH101 HH36 1 (W) Intermediate nozzle HH37 1 Pressure arm See item HH100 HH38 1 Locking washer See item HH100 HH39 1 Torsion spring See item HH100 HH40 1 Shaft See item HH100 HH Shaft For wear parts see page 14. SPARE PARTS SETS Item Ordering no. Denomination Notes HH Pressure arm set Includes items HH37, HH38, HH39 and HH40 HH Pressure device set Includes items HH33, HH35 and one screw M3x12. HH Axle and nut Includes items HH28 and HH31. bm33shh1-6 -
7 Feed 304 M12 / M13, ESABFeed 30-4 M12 / M13 bm33shh1-7 -
8 Feed 484 M12 / M13, ESABFeed 48-4 M12 / M13 C = component designation in the circuit diagram (W) = wear part Item Qty Ordering no. Denomination Notes C Wire feed mechanism Includes items HD1 - HD27 and HD29 Type MEL 48 HD Drive unit With tachometer 13M Connector 4 pole 13XS4 HD Drive unit 13M Flat pin 6.3x0.8 M10 6 Nut M8 HD Capacitor 0.1 ìf 250V with cable lugs 13C6 HD4 1 Screw M6X40 HD5 1 Washer Ø 6.4/12x1.5 HD Insulating tube HD Connection housing HD8 9 Screw M5X20 HD9 1 Screw M6X16 HD10 1 Nut M6 HD Front flange with Current relay PC.board HD Current connection HD15 1 (W) Outlet nozzle HD16 2 (W) Feed roller HD Distance washer HD Adjustement spacer HD Washer HD20 2 Screw M5x16 HD21 1 (W) Bogey HD Inter nozzle support HD Locking washer HD25 1 (W) Intermediate nozzle HD26 1 Wire feed plate HD Bogey axle - 1 Screw M8X30-1 Washer Ø 26/8.4X5 HD Insulating washer HD Insulating sleeve For cable set Cable set For wear parts see page 16. bm33shd1-8 -
9 Feed 484 M12 / M13, ESABFeed 48-4 M12 / M13 bm33shd1-9 -
10 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 Item Qty Ordering no. Denomination Notes HE Bobbin cover HE Brake hub HE Spool attachment HE Reel cover bm33she1-10 -
11 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 Item Qty Ordering no. Denomination Notes HF1 1 Nut M5 HF2 1 Washer D16/5x1 HF3 1 Spring HF4 1 Water lock cam HF Quick connector Female, blue HF6 1 Water lock bushing HF7 1 Water lock outlet HF8 1 Screw M5x35 HF9 1 Nut M3 HF Insulation plate HF Micro switch HF Quick connector Female, red HF13 2 Screw M3x20 HF14 2 Nut M3 SPARE PARTS SET Item Qty Ordering no. Denomination Notes HF Water connection spare kit Contains items HF1, HF2, HF3, HF4, HF6, HF7 and HF8 H bm33shf1-11 -
12 Control panel M12 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C MMC module HJ Protection frame HJ Label HJ Potentiometer 13RP1, 13RP3 HJ Knob HJ Knob HJ Rotary switch 2 pole 13SA1, 13SA2 bm33shj1-12 -
13 Control panel M13 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C MMC module Panel M13 HJ1 1 PC -board See item HJ100 13AP2 HJ Protection frame HJ Label HJ Potentiometer 13RP1, 13RP2 HJ Knob HJ Instrument glass HJ Gasket HJ Potentiometer 10 kohm, 1pole 13RP4 HJ Knob HJ Switch 2 pole 13SA1, 13SA2 HJ Cover HJ12 3 Spacer screw See item HJ100 HJ Knob SPARE PARTS SET Item Ordering no. Denomination Notes HJ Digital volt / ampere meter Includes item HJ1 and HJ12 bm33shj2-13 -
14 Feed 304 M12 / M13, ESABFeed 30-4 M12 / M13 Wear parts Item Ordering no. Denomination Notes Wire type Wire dimensions HI Intermediate nozzle Intermediate nozzle Fe, Ss & cored Al HI Outlet nozzle Outlet nozzle Fe, Ss & cored Al Ø 2.0 mm steel for mm Ø 2.0 mm plastic for mm HI Key HI Locking washer HI5a Motor gear euro Drive gear Item Ordering no. Denomination Wire type Wire dimensions Groove typ Roller markings HI5b Feed/pressure rollers Fe, Ss & cored Ø 0.6 & 0.8 mm V 0.6 S2 &0.8S Feed/pressure rollers Fe, Ss & cored Ø 0.8 & 1,0 mm V 0.8 S2 &1.2S Feed/pressure rollers Fe, Ss & cored Ø 0.9/1.0 & 1.2 mm V 1.0 S2 &1.2S Feed/pressure rollers Fe, Ss & cored Ø 1.4 & 1.6 mm V 1.4 S2 &1.6S Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 mm V -Knurled 1.0 R2 &1.2R Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2 mm V -Knurled 1.0 R2 &1.2R Feed/pressure rollers Cored Ø 1.2/1.2 mm V -Knurled 1.2 R2 &1.2R Feed/pressure rollers Cored Ø1.6mm V -Knurled 1.6 R2 &2.0R Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U 0.8 A2 &1.0A Feed/pressure rollers Al Ø 1.0 & 1.2 mm U 1.0 A2 &1.2A Feed/pressure rollers Al Ø 1.2 & 1.6 mm U 1.2 A2 &1.6A2 Use only pressure and feed rollers marked A2, R2 or S2. Therollersaremarkedwithwiredimensioninmm,somearealsomarkedwithinch. Item Ordering no. Denomination Notes HI6 Washer Ø 16/5x1 HI7 Screw M4x12 HI8 Screw M6x12 HI9 Washer Ø 16/8.4x1.5 HI Cover HI Axle and Nut HI Gear adapter HI Inlet nozzle Ø 3mm for mm Fe, Ss, Al and cored wire HI Shaft HI15 Nut M10 HI Insulating washer HI Insulating bushing Item Ordering no. Denomination Wire type Wire dimensions HI Inlet nozzle Fe, Ss, Al & Cored Ø 2 mm plastic for mm bm33sawhj1-14 -
15 Feed 304 M12 / M13, ESABFeed 30-4 M12 / M13 Welding with aluminium wire In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts. bm33sawhj1-15 -
16 Feed 484 M12 / M13, ESABFeed 48-4 M12 / M13 Item Ordering no. Denomination Wire type Wire dimensions HK Outlet nozzle Outlet nozzle Outlet nozzle Fe, Ss & cored Al Fe, Ss & cored Ø 2.0 mm steel for mm Ø 2.0 mm plastic for mm Ø 3.4 mm steel for mm Item Ordering no. Denomination Wire type Wire Ø mm Groove 1 Groove 2 Groove 3 Groove typ Roller / Bogey markings HK Feed Roller Fe, Ss & cored V Feed Roller Fe, Ss & cored V Feed Roller Fe, Ss & cored V Feed Roller Fe, Ss & cored V 1/ Feed Roller Fe, Ss & cored / / / 1.2 V.045 / Feed Roller Fe, Ss & cored V Feed Roller Cored V -Knurled Feed Roller Cored V -Knurled Feed Roller Cored V -Knurled 1/ Feed Roller Cored not used not used V -Knurled Feed Roller Al U U Feed Roller Al U U4 Item Ordering no. Denomination Notes HK Distance washer HK Adjustment spacer HK5 Screw M5x20 HK6 Screw M5x16 HD = Heavy Duty Item Ordering no. Denomination Wire type Wire dimensions Groove typ Roller / Bogey markings HK Bogey (HD) Fe, Ss & cored Ø mm V Bogey (HD) Fe, Ss & cored Ø0.9 V Bogey (HD) Fe, Ss & cored Ø mm V Bogey (HD) Fe, Ss & cored Ø mm V Bogey (HD) Fe, Ss & cored Ø1.2mm V.045 / Bogey (HD) Fe, Ss & cored Ø1.6mm V 1/ Bogey (HD) Cored Ø1.2mm V -Knurled Bogey (HD) Cored Ø mm V -Knurled Bogey (HD) Cored Ø1.6mm V -Knurled 1/ Bogey (HD) Cored Ø2.4mm V -Knurled Bogey (HD) Al Ø mm U U Bogey (HD) Al Ø1.2mmx3 U - Item Ordering no. Denomination Wire type Wire dimensions HK Washer HK Intermediate nozzle Intermediate nozzle Intermediate nozzle Intermediate nozzle Fe, Ss & Al Fe, Ss & Al Cored Cored Ø 2 mm plastic for mm Ø 4 mm plastic for mm Ø 2.4 mm copper for mm Ø 4 mm copper for 2.4 mm Item Ordering no. Denomination Note HK Locking washer HK11 Nut M10 HK Insulating washer HK Insulating bushing bm33sawhk1-16 -
17 Feed 484 M12 / M13, ESABFeed 48-4 M12 / M13 Item Ordering no. Denomination Wire type Wire dimensions HK Inlet nozzle Inlet nozzle Inlet nozzle (HD) Inlet nozzle (HD) Fe, Ss, Al & Cored Fe, Ss, Al & Cored Fe, Ss & Cored Fe, Ss & Cored Ø 2 mm plastic for mm Ø 4 mm plastic for mm Ø 2.4 mm steel for mm Ø 4 mm steel for 2.4 mm bm33sawhk1-17 -
18 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 Accessories 1 Bobbin cover, plastic Ø 300mm Bobbin cover, metal Ø 300mm Bobbin holder... Adapter for 5 kg bobbin Adapter for 440 mm bobbin Lifting eye... Quick connector MarathonPact F bm33sa
19 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M Turning piece... Guide pin... Quick connector MarathonPact F Wheel kit Strain relief for welding gun Strain relief bracket for connection set Push button for cold wire feed or gas purging Remote control unit M1... MIG/MAG:wire feed speed and voltage bm33sa
20 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 Remote cable 23 pole - 8 pole 5m Extension cable for remote control 23 pole 8m... 16m Counter balance device... (includes mast and counter balance) bm33sa
21 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 Connection set for 400 A power sources 1.7m... 5m... 10m... 15m... 25m... 35m m,water... 5m,water... 10m,water... 15m,water... 25m,water... 35m,water... Connection set for 500 A power sources 1.7m... 5m... 10m... 15m... 25m... 35m m,water... 5m... 10m,water... 15m,water... 25m,water... 35m,water poles poles Miggytrac 1001, Miggytrac 2000 Equipment for mechanized welding... Control cable 5.0m,23poles... Railtrac Equipment for mechanized welding... More infor-- mation at the nearest ESAB agency More infor-- mation at the nearest ESAB agency bm33sa
22 Feed 304 M12 / M13, Feed 484 M12 / M13, ESABFeed 30-4 M12 / M13, ESABFeed 48-4 M12 / M13 N.B.: MXH PP only recommended for Feed 304/3004/L3004 Welding gun MXH 400w PP 6.0m m m, Welding gun MXH 300w PP 6.0m m m, Information on PSF welding guns can be found in separate brochures. bm33sa
23 paut
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