PSF 250, PSF 305, PSF 405, PSF 505, PSF 405 RS3 PSF 410W, PSF 510W, PSF 410W RS3, PSF 510W RS3,
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1 PSF 250, PSF 305, PSF 405, PSF 505, PSF 405 RS3 PSF 410W, PSF 510W, PSF 410W RS3, PSF 510W RS3, Spare Part Catalogue
2 Ordering number... 3 PSF PSF 305, 405, 505, 405 RS PSF 410W, 410W RS3, 510W, 510W RS WEAR COMPONENTS ACCESSORIES Rights reserved to alter specifications without notice. TOCe - 2 -
3 ESAB Guns &Torches Ordering number Ordering number PSF 250, 305, 405, 505, 405 RS3 Order Nos Type Description PSF 250 Welding Gun 3.0 m PSF 250 Welding Gun 4.5 m PSF 305 Welding Gun 3.0 m PSF 305 Welding Gun 4.5 m PSF 405 Welding Gun 3.0 m PSF 405 Welding Gun 4.5 m PSF 505 Welding Gun 3.0 m PSF 505 Welding Gun 4.5 m PSF 405 RS3 Welding Gun 3.0 m PSF 405 RS3 Welding Gun 4.5 m Ordering number PSF 410W, 410W RS3, 510W, 510W RS3 Order Nos Type Description PSF 410W Welding Gun 3.0 m PSF 410W Welding Gun 4.5 m PSF 410W Welding Gun 5.0 m PSF 510W Welding Gun 3.0 m PSF 510W Welding Gun 4.5 m PSF 410W RS3 Welding Gun 3.0 m PSF 410W RS3 Welding Gun 4.5 m PSF 510W RS3 Welding Gun 3.0 m PSF 510W RS3 Welding Gun 4.5 m Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts. bg16s00-3 -
4 PSF 250 PSF 250 (W) = wear part (A) = accessory Pos Denomination Ordering no. PSF 250 Notes Welding Gun 3.0 m EURO Connection Welding Gun 4.5 m EURO Connection 100 Swan neck Complete std x Includes 101, 103, 105, a Swan neck Complete straight (A) Includes 101, 103, 105, b Swan neck Complete (A) Includes 101, 103, 105, Gas nozzle standard Ø x - Gas nozzle conical Ø (A)(W) - Gas nozzle straight Ø (A)(W) 101a Gas nozzle Slip -on (A)(W) 101d Cooling sleeve (A) 102 Spatter protection x 102a Spatter protection Contact tip See Accessories 104 Tip adapter standard M x - Tip adapter Helix M (A) 105 Insulation bushing x (W) 106 Protective hose, L=75 mm x Order by length (metre) 107 Plastic nut x 108 Cable support x 109 Trigger kit x 110 Handle complete x Screws included 111 Mechanical switch x 112 Trigger spring x 113 Support sleeve x Complete kit incl screws 114 Adapter nut x 115 Central connector x Incl. control leads bg16s01-4 -
5 PSF 250 bg16s01-5 -
6 PSF 305, 405, 405 RS3, 505 PSF 305, 405, 505, 405 RS3 (W) = wear part Pos Denomination Ordering no. PSF 305 PSF 405 PSF 505 PSF 405 RS3 (A) = accessory Notes Welding Gun 3.0 m EURO Connection Welding Gun 4.5 m EURO Connection 200 Swan neck Complete std x Include 201a, 204a 200 Swan neck Complete std x x Include 201a, 204b 200 Swan neck Complete std x Include 201a, 204b 200 Swan neck Complete (A) Include 201a, 204a 200 Swan neck Complete (A) (A) Include 201a, 204b 200 Swan neck Complete (A) Include 201a, 204b 200 Swan neck Complete straight (A) Include 201a, 204a 200 Swan neck Complete straight (A) (A) Include 201a, 204b 200 Swan neck Complete straight (A) Include 201a, 204b 201a Gas nozzle standard Ø x(w) Include a Gas nozzle standard Ø x(w) x(w) Include a Gas nozzle standard Ø x(w) Include b Gas nozzle straight Ø (A) (W) Include b Gas nozzle straight Ø (A) (W) (A) (W) Include b Gas nozzle straight Ø (A) (W) Include c Gas nozzle conical Ø (A) (W) Include c Gas nozzle conical Ø (A) (W) (A) (W) Include c Gas nozzle conical Ø (A) (W) Include Spatter protection x(w) 202 Spatter protection x(w) x(w) 202 Spatter protection x(w) 203 Contact tip see table 204 Adapter standard M x(w) (W) (W) 204 Adapter standard M (W) x(w) x(w) 204 Adapter standard M x(w) 204 Adapter Helix M (A) (A) (A) Adapter Helix M (A) 205 Insulation bushing x x x PSF 305, Insulation bushing x PSF Hook x x x x 207 Lock nut with screw x x x x 208 Handle spare x x x x Incl 209, 213, Screw 4 pcs (12 mm) - x x x x included in Trigger complete x x x x incl.spring 211 Mechanical switch x x x x 212 Remote switch, complete x 213 Blind cover - x x x Included in Pin - x x x x Included in Support kit x x x 216 Support sleeve x x x Compl. kit incl screw 217 Adapter Nut x x x x 218 Central connector x x x x 219 Burndy plug x 4pin,23-pole 220 Contact pin x Min. 10 pcs bg16s02-6 -
7 PSF 305, 405, 405 RS3, 505 bg16s02-7 -
8 PSF 410W, 410W RS3, 510W, 510W RS3 PSF 410W, 410W RS3, 510W, 510W RS3 (W) = wear part (A) = accessory Pos Denomination Ordering no. PSF 410W PSF 510W PSF 410W RS3 PSF 510W RS3 Notes Welding Gun 3.0 m EURO Connection Welding Gun 4.5 m EURO Connection 300 Swan neck Complete std x x Include 301a, 304a, Swan neck Complete std x x Include 301a, 304a, Swan neck Complete (A) (A) Include 301a, 304a, Swan neck Complete (A) (A) Include 301a, 304a, Swan neck Complete straight (A) (x) Include 301a, 304a, Swan neck Complete straight (A) (A) Include 301a, 304a, a Gas nozzle standard Ø x x Include a Gas nozzle standard Ø x x Include b Gas nozzle straight Ø (A W) (A W) Include b Gas nozzle straight Ø (A W) (A W) Include c Gas nozzle conical Ø (A W) (A W) Include c Gas nozzle conical Ø (A W) (A W) Include Spatter protection x(w) x(w) 302 Spatter protection x(w) x(w) 303 Contact tip (W) (W) (W) (W) See Accessories 304a Adapter standard M x(w) x(w) x(w) x(w) 304b Adapter Helix M (W) (W) (W) (W) 305 Insulation washer x(w) x(w) x(w) x(w) 306 Hook x x x x 307 Brass nut x x x x 308 Trigger complete x x x x Incl.spring 309 Mechanical switch x x x x 310 Screw 4 pcs (12 mm) - x x x x Included in Handle spare x x x x Incl 310, 313 and Remote switch, compl x x 313 Blind cover - x x Included in Support kit x x x x Incl squeeze ring, swivel, spring 317 Pin - x x x x Included in Central connector x x x x Including control leads 319 Adapter Nut x x x x 320 Burndy plug x x 4pin,23-pole 321 Current/water cable x x x x 3.0 m 321 Current/water cable x x x x 4.5 m 321 Current/water cable x x x x 5.0 m 322 Support hose 3.0 m x x x x 3.0 m 322 Support hose 4.5 m x x x x 4.5 m 322 Support hose 5.0 m x x x x 5.0 m 323 Support sleeve x x x x Compl. kit incl. screw 324 Mosscap x x x x 325 Hose return, red x x x x Order length in metre 326 Hose supply, blue x x x x Order length in metre 327 Hose connection kit x x x x 10 pcs Quick connector/clamp bg16s03-8 -
9 PSF 410W, 410W RS3, 510W, 510W RS3 A bg16s03-9 -
10 Wear components Wear Components x = Standard (x) = Optional Denomination Ordering no. PSF 250 PSF 305 PSF 405 PSF 505 PSF 405 RS3 Gas nozzle standard Ø x Gas nozzle standard Ø x Gas nozzle standard Ø x x Gas nozzle standard Ø x Gas nozzle straight Ø (x) Gas nozzle straight Ø (x) Gas nozzle straight Ø (x) (x) Gas nozzle straight Ø (x) Gas nozzle conical Ø (x) Gas nozzle conical Ø (x) Gas nozzle conical Ø (x) (x) Gas nozzle conical Ø (x) Gas nozzle Slip -on (x) Denomination Ordering no. PSF 410W PSF 510W PSF 410W RS3 PSF 510W RS3 Gas nozzle standard Ø x x Gas nozzle standard Ø x x Gas nozzle straight Ø (x) (x) Gas nozzle straight Ø (x) (x) Gas nozzle conical Ø (x) (x) Gas nozzle conical Ø (x) (x) bg16 wear
11 Accessories Contact tip The bore dimension of the contact tips is to be selected with regard to wire diameter, type of shielding gas and actual intensity of the current -- we refer to the table below. Standard M6 Standard M8 To start with, choose a contact nozzle as specified in the shortarc--table (CO 2 ). Should binding occur with high parameters when using Argon or gas mixture, choose contact nozzle from the sprayarc--table. Welding electrode Short arc Spray arc Short/Sprayarc Table 1 M6 PSF 250, 305, 405, 505, 410W, 510W Contact tip Part Number M8 PSF 305, 405, 505, 410W, 510W Marked 0.6 (0.6) W0.6 ESAB (0.8) W0.8 ESAB 0.8 (0.8) W0.8 ESAB W0.9 ESAB W1.0 ESAB 1.1 (1.0) W1.2 ESAB W1.2 ESAB , W1.4 ESAB , W1.6 ESAB (1.6) W1.6 ESAB W2.0 ESAB W2.4 ESAB Accessdoc
12 NibcontacttipM6 Improved contact at low current. Welding electrode Short arc Spray arc Short/Spray arc Contact tip Part number M6 PSF 250, 305, 405, 505 PSF 410W, 510W Marked W W W W W W W Table 2 Helix M7 / M8 Helix M7 contact tip must be combined with special tip adapter. See spare parts list. Welding electrode Short arc Spray arc Short/Spray arc Contact tip Ordering number M7 HELIX M8 HELIX Marked W W W W W W Table 3 Accessdoc
13 Wire feed conduit Welding electrode *) Steel spiral Teflon ceramic liner**) Teflon conduit incl. wear insert (steel) PSF 250, 305, 405, 505, 410W, 510W PSF 250, 305, 405, 505, 410W, 510W PSF 250, 305, 405, 505, 410W, 510W Wear insert separate for Teflon liner 3 m 4.5 m 3 m 4.5 m 3 m 4.5 m Steel Teflon (Al) 0.6 mm mm mm mm mm mm *) The wire guide aperture = 1.5 x wire diameter. The wire guide is marked with the max. wire diameter (stamped on the nipple). **) No wear insert needed. Table 4 Gasflow meter To measure the current gas flow a gasflow meter is available as option with ordering number MIG gun holder Practical holder with strong magnetic foot available as option with ordering number Accessdoc
14 ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges.m.b.H Vienna -Liesing Tel: Fax: BELGIUM S.A. ESAB N.V. Brussels Tel: Fax: THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Prague Tel: Fax: DENMARK Aktieselskabet ESAB Copenhagen -Valby Tel: Fax: FINLAND ESAB Oy Helsinki Tel: Fax: FRANCE ESAB France S.A. Cergy Pontoise Tel: Fax: GERMANY ESAB GmbH Solingen Tel: Fax: GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: Fax: ESAB Automation Ltd Andover Tel: Fax: NORWAY AS ESAB Larvik Tel: Fax: POLAND ESAB Sp.z.o.o Warszaw Tel: Fax: PORTUGAL ESAB Lda Lisbon Tel: Fax: SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: Fax: SPAIN ESAB Ibérica S.A. Alcobendas (Madrid) Tel: Fax: SWEDEN ESAB Sverige AB Gothenburg Tel: Fax: ESAB International AB Gothenburg Tel: Fax: SWITZERLAND ESAB AG Dietikon Tel: Fax: North and South America ARGENTINA CONARCO Buenos Aires Tel: Fax: BRAZIL ESAB S.A. Contagem -MG Tel: Fax: Asia/Pacific CHINA Shanghai ESAB A/P Shanghai Tel: Fax: INDIA ESAB India Ltd Calcutta Tel: Fax: INDONESIA P.T. Esabindo Pratama Jakarta Tel: Fax: MALAYSIA ESAB (Malaysia) Snd Bhd Selangor Tel: Fax: SINGAPORE ESAB Singapore Pte Ltd Singapore Tel: Fax: ESAB Asia/Pacific Pte Ltd Singapore Tel: Fax: SOUTH KOREA ESAB SeAH Corporation Kyung -Nam Tel: Fax: UNITED ARAB EMIRATES ESAB Middle East Dubai Tel: Fax: Representative offices BULGARIA ESAB Representative Office Sofia Tel/Fax: EGYPT ESAB Egypt Dokki -Cairo Tel: Fax: ROMANIA ESAB Representative Office Bucharest Tel/Fax: RUSSIA -CIS ESAB Representative Office Moscow Tel: Fax: ESAB Representative Office St Petersburg Tel: Fax: Distributors For addresses and phone numbers to our distributors in other countries, please visit our home page HUNGARY ESAB Kft Budapest Tel: Fax: ITALY ESAB Saldatura S.p.A. Mesero (Mi) Tel: Fax: THE NETHERLANDS ESAB Nederland B.V. Utrecht Tel: Fax: CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: Fax: MEXICO ESAB Mexico S.A. Monterrey Tel: Fax: USA ESAB Welding & Cutting Products Florence, SC Tel: Fax: ESAB AB SE LAXÅ SWEDEN Phone
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