ELITE SERIES SURGICAL TABLES

Transcription

1 Page 39 Item Part No. Description Qty. ELITE SERIES SURGICAL TABLES PARTS CATALOG MODEL ELITE 3500

2 Page 1 Item Part No. Description Qty. INTRODUCTION This manual contains the exploded views and replacement parts lists for the serviceable components of the SKYTRON Model 3500 Surgical Table. Each serviceable part in these exploded views is identified by a reference number. Use this number to locate necessary part information in the parts list adjacent to the exploded view. Always use the complete SKYTRON part number and description when ordering replacement parts. Always use the complete table serial number (S.N.) when ordering replacement parts. Abbreviations As Required... A/R Optional... opt Serial Number... S.N. Serial Number and Prior...& P Serial Number and Later... & L Although current at the time of publication, SKYTRON's policy of continuous development makes this manual subject to change without notice. REV 7/03

3 Page 34

4 1. Top & Side Frame Assemblies... Page 2 2. Side Frame & Hydraulic Cylinders... Page 6 Page Page 35 i Item Part No. Description Qty. 3. Slide & Lateral Tilt Cylinder Assemblies... Page Lateral Tilt Frame & Trendelenburg Cylinder Assembly.. Page 14

5 Page 36 ii 5. Trendelenburg & Lateral Tilt Cylinders... Page Support Column Assembly... Page Electrical Components... Page Electrical Components, Battery Model... Page 24

6 Page Page 37 iii 9. Hydraulic Valves & Fittings... Page 28 Item Part No. Description Qty.

7 Page 2 1. TOP & SIDE FRAME ASSEMBLIES

8 1. TOP & SIDE FRAME ASSEMBLIES Page 3 Item Part No. Description Qty P PAD SET... opt P PAD, head section... opt P PAD, back/seat section... opt P PAD, foot/ieg section... opt 4 D TOP, foot/leg section D TOP, seat section, S.N & L... 1 D TOP, seat section, S.N & P D TOP, seat section D TOP, back section D H VELCRO, hook...a/r 9 D TOP, head section D SCREW, phillips head D FRAME, back section, right... 1 D FRAME, back section, left D KNOB, retaining D STOP, rail, large D PIN, rail stop D SIDE RAIL, back section, right... 1 D SIDE RAIL, back section, left D STUD, side rail mount, M8x D COLLAR, side rail D WASHER, lock, M8...A/R 19 D NUT, M8 (plated) D NUT, w/lockwasher...a/r 20 D SCREW, set, M6x D PIN, spur gear D AXIS, back section D CAP, back section axis D BOLT, allen D GEAR, spur, back section D BUSHING, back section D NAMEPLATE, label, 3500 (set)... 1 D NAMEPLATE, label, 3500B (set) D FRAME, side, right... 1 D FRAME, side, left D RAIL, side, seat section, right... 1 D RAIL, side, seat section, left D AXIS, foot/ieg section D LEVER, axis, foot/leg section, right... 1 D LEVER, axis, foot/ieg section, left D PIN, roll, M4x D BOLT, allen, M5x A D BOLT, allen, M5x D NUT, M D KNOB, locking D FRAME, foot/leg section, right... 1 D FRAME, foot/leg section, left D LEVER ASSEMBLY, foot/leg section release, left... 1 D LEVER ASSEMBLY, foot/ieg section release, right D STOP, rubber... 1 D HINGE... 1

9 Page 4 1. TOP & SIDE FRAME ASSEMBLIES (continued)

10 1. TOP & SIDE FRAME ASSEMBLIES (continued) Page 5 Item Part No. Description Qty. 39 D SPRING D STUD, side rail mount, M8x D RAIL, side, foot/leg section, right... 1 D RAIL, side, foot/ieg section, left D O-RING, P D SHAFT, extension, head section D PIN, roll, M5x D GEAR/TRUNNION, right... 1 D GEAR/TRUNNION, left D AXIS, head section D BOLT, allen, M8x D RAIL, side, head section D BOLT, allen, M6x D WASHER, lock, M D PLUNGER, release D SPRING, release D BLOCK, bearing D ACORN NUT D RELEASE BAR, head section D SCREW, set, M5x8 (plated) D FRAME, head section D RAIL, accessory D SCREW, set, M5x D BOLT, allen, M6x15 (plated) D WASHER, lock, M6 (plated) D SCREW, set, M8x15 (plated)... 2 D FOOT/LEG SECTION ASSEMBLY...A/R

11 Page 6 2. SIDE FRAME & HYDRAULIC CYLINDERS

12 2. SIDE FRAME & HYDRAULIC CYLINDERS Page 7 Item Part No. Description Qty. 1 D BOLT, allen, M4x8 (plated) D WASHER, lock, M D BRACKET, micro-switch mounting, left... 1 D BRACKET, micro-switch mounting, right D MICRO-SWITCH D CYLINDER ASSEMBLY, back section, left... 1 D CYLINDER ASSEMBLY, back section, right TAIL CAP * D O-RING, P CYLINDER * PISTON * D O-RING, P D O-RING, P-22A RAM * D NUT, M HEAD CAP * D STUD D WASHER, lock, M D NUT, M D FITTING, hydraulic, 90 elbow...a/r HOSE, hydraulic, refer to page 32...A/R 20 D PLATE, cylinder mounting, left... 1 D PLATE, cylinder mounting, right D BOLT, allen, M8x15 (plated) D SCREW, phillips head, M4x D COVER, hose, left... 1 D COVER, hose, right D PIN, clevis D CLEVIS D CIRCLIP D SCREW, set, M6x D CYLINDER ASSEMBLY, leg section, left... 1 D CYLINDER ASSEMBLY, leg section, right RAM * D O-RING, P-22A HEAD CAP * D O-RING, P PISTON * D O-RING, P CYLINDER * TAIL CAP * D NUT, M D WASHER, lock, M D STUD D NUT, M D O-RING, P D BLOCK, plumbing, left... 1 D BLOCK, plumbing, right D BOLT, allen, M5x *Not available separately

13 Page 8 2. SIDE FRAME & HYDRAULIC CYLINDERS (continued)

14 2. SIDE FRAME & HYDRAULIC CYLINDERS (continued) Page 9 Item Part No. Description Qty. 44 D FITTING, flexible hose D SCREW, set, M8x D PLATE, cylinder mounting, left... 1 D PLATE, cylinder mounting, right D CYLINDER ASSEMBLY, kidney lift, left... 1 D CYLINDER ASSEMBLY, kidney lift, right D BOLT, allen, M6x END CAP * D O-RING, P D PISTON, kidney lift D CYLINDER, kidney lift D O-RING, P HEAD CAP * D PILLOW BLOCK D BOLT, allen, M5x D SCREW, set, M6x D GEAR D COVER, gear, left... 1 D COVER, gear, right D SCREW, set, M5x D SCREW, flathead, phillips, M5x D SHAFT D GEAR D SHAFT, with circlip D GEAR D GEAR D O-RING, P-7...A/R 68 D BOLT, plumbing, M6...A/R 69 D BAR, slide D BOLT, allen, M8x D BOLT, allen, M5x D BRACKET, slide bar, left... 1 D BRACKET, slide bar, right D ACTUATOR, slide micro-switch D BRACKET, micro-switch mounting, left... 1 D BRACKET, micro-switch mounting, right D MICRO-SWITCH D BLOCK, plumbing, left... 1 D VALVE ASSY, kidney bridge bypass D BOLT, allen, M6x D SCREW, button head, phillips, M4x D COVER, micro-switch D FRAME, side, left... 1 D FRAME, side, right D BOLT, allen, M5x20 (plated) D SPACER, nylon D ROLLER, support D SCREW, set, M6x D AXIS, eccentric cam D BRACKET, micro-switch... 1 *Not available separately

15 Page SIDE FRAME & HYDRAULIC CYLINDERS (continued)

16 2. SIDE FRAME & HYDRAULIC CYLINDERS (continued) Page 11 Item Part No. Description Qty. 87 D SHAFT, kidney lift D PIN, roll, M5x D PIVOT, kidney lift D TOP, kidney lift, S.N & L... 1 D TOP, kidney lift D SCREW, round head, M5x10, S.N & L... 4 D SCREW, kidney lift D AXIS, eccentric cam, right side... 2 D AXIS, coaxial, left side D SCREW, set, M6x D SCREW, flat head, phillips, M4x D BRACKET, micro-switch mounting D COVER, micro-switch D BOLT, allen, M4x6 (plated)... 4

17 Page SLIDE & LATERAL TILT CYLINDER ASSEMBLIES

18 3. SLIDE & LATERAL TILT CYLINDER ASSEMBLIES Page 13 Item Part No. Description Qty. 1 D SCREW, flat head, M4x D COVER, hose D COVER, lateral tilt frame, left... 1 D COVER, lateral tilt frame, right D FRAME, lateral tilt D MICRO-SWITCH D BRACKET, micro-switch D BOLT, allen, M4x D SCREW, button head, M4x D COVER, micro-switch D AXIS, slide roller, eccentric cam D ROLLER, slide D AXIS, slide roller D SCREW, set, M8x D RETAINER, slide roller D BOLT, allen, M8x25 (plated) D BOLT, allen, M8x15 (plated) D CYLINDER ASSEMBLY, slide A D PISTON... 2 D PISTON B D RAM... 1 D RAM D COLLAR, gear D GEAR D GEAR... 1 D BEARING, gear D SCREW, set, M5x D SCREW, set, M5x D SCREW, flathead, M5x D COVER, gear case D BOLT, allen, M8x D WASHER, lock, M D SEAL, piston. SKY D SCRAPER, SWA D O-RING, P D SCREW, phillips, M4x D COVER, slide cylinder, head end... 1 D COVER, slide cylinder, foot end D COVER, slide cylinder, center D FITTING, hydraulic, 90 elbow...a/r 34 D CAP, end D O-RING, S D O-RING, P D PISTON D ROD, connecting D HOUSING, lateral tilt cylinder D BOLT, allen, M8x D O-RING, P D SCREW, set, M8 x

19 Page SLIDE & LATERAL TILT CYLINDER ASSEMBLIES (continued)

20 3. SLIDE & LATERAL TILT CYLINDER ASSEMBLIES (continued) Page 15 Item Part No. Description Qty. 43 D HOUSING & TUBE, 3500 slide cylinder D LABEL, top slide center HOSE, hydraulic, refer to page 32...A/R

21 Page LATERAL TILT FRAME & TRENDELENBURG CYLINDER ASSEMBLY

22 4. LATERAL TILT FRAME & TRENDELENBURG CYLINDER ASSEMBLY Page 17 Item Part No. Description Qty. 1 D BOLT, allen, M4x D WASHER, flat, M D BRACKET, micro-switch mounting D MICRO-SWITCH D BLOCK, micro-switch mounting, left... 1 D BLOCK, micro-switch mounting, right D WASHER, bearing D BEARING D WASHER, bearing D COVER, bearing D WASHER, lock, M D BOLT, allen, M8x D AXIS, lateral-tilt pivot D AXIS, Trendelenburg pivot D HOUSING, Trendelenburg pivot D CYLINDER ASSEMBLY, Trendelenburg D RAM & BALL JOINT ASSEMBLY, Trendelenburg cylinder D BOLT, allen, M5x D RETAINER NUT, ball joint D O-RING, P HEAD CAP * D O-RING, P D O-RING, P-10A PISTON * D O-RING, P D WASHER, lock, M D NUT, M CYLINDER * D O-RING, G TAIL CAP * D SPACER NUT, cylinder tail cap * D FITTING, flexible hose...a/r HOSE, hydraulic, refer to page 32...A/R 34 D BOLT, allen D AXIS, Trendelenburg cylinder D SCREW, set D MOUNT, Trendelenburg cylinder D PLATE, Trendelenburg tilt, right... 1 D PLATE, Trendelenburg tilt, left D SCREW, set, M6x D BOLT, allen, M8x D BRACKET, micro-switch, left... 1 D BRACKET, micro-switch, right D COVER, micro-switch, right... 1 D COVER, micro-switch, left D COVER, terminal strip D BEARING D BOLT, allen, M8x D PIVOT, lateral tilt, S.N & L... 1 D PIVOT, lateral tilt, S.N & P D CIRCLIP, S D LEVER ASSEMBLY, lateral tilt motion... 1 *Not available separately

23 Page SUPPORT COLUMN ASSEMBLY

24 5. SUPPORT COLUMN ASSEMBLY Page 19 Item Part No. Description Qty. 1 D CYLINDER ASSEMBLY, elevation D CUSHION, rubber D CAP D ROD, primary piston D O-RING, P-10A D PISTON, primary D O-RING, P-22A D WASHER, lock, M D NUT, M D TUBE, secondary piston D CAP, elevation tube D O-RING, P D PISTON, secondary D O-RING, P D TUBE, elevation cylinder D O-RING, P D BASE, elevation cylinder D BOLT, allen, M6x D PACKING, copper D FITTING, flexible hose HOSE, hydraulic, refer to page 32...A/R 22 D SHROUD, elevation, lower D SCREW, phillips head, M5x D SHROUD, elevation, middle D SHROUD, elevation, upper D SCREW, button head, M4x D BOLT, allen, M6x D BRACKET, shroud D BOLT, allen, M8x D TERMINAL STRIP D SCREW, M3x D CAP, slider, upper section D CUSHION, rubber dropping...a/r 34 D BRACKET D BOLT, allen D SLIDER, upper section D GUIDE, slider bearing D BOLT, allen...a/r 39 D SLIDER, center section D SCREW, set D BOLT, allen, M6x D SLIDER, bottom section D BOLT, allen, M12x D BOLT, allen, M6x D BEARING, slide D SCREW, set D BOLT, allen, M6x D GUIDE, hose D BOLT, hex head, M6x6... 2

25 Page ELECTRICAL COMPONENTS

26 6. ELECTRICAL COMPONENTS Page 21 Item Part No. Description Qty. 1 D PENDANT CONTROL ASSEMBLY D SCREW, pendant hook, M4x D HOOK, pendant D COVER, rubber... 1 D COVER, rubber ("S" stamped on bottom) D INSERT, pendant hook D MICRO-SWITCH...A/R 7 D GASKET, micro-switch plate D PLATE, micro-switch mounting D SPRING, pendant button...a/r 10 BUTTON, pendant (specify function & S.N.)...A/R 11 D HOLDER, plastic button D FACE PLATE, pendant control D SCREW, phillips hd., M3x D SCREW, phillips hd., M3x D WASHER, special D INDICATOR LIGHT, green... 1 D INDICATOR LIGHT, amber D CHROME RING, indicator light D SCREW, M3x D SCREW, M3x D STRAIN RELIEF, pendant end D CORD, pendant control D STRAIN RELIEF, connector end D TIE, cable D COVER, cannon connector D CONNECTOR, cannon (male 24 pin) (black) D SCREW, phillips hd., M3x8 (plated) D CONNECTOR, cannon (female 24 pin) (black) D GASKET, connector D SCREW, M3x D BT COVER, auxiliary base connector D PUMP/MOTOR ASSEMBLY D BOLT, allen, M5x D WASHER, special, M D INSULATOR D PAD, insulating, motor D CONNECTOR, 3-pin, male D CONNECTOR, 3-pin, female D CONNECTOR, 2-pin, female D CONNECTOR, 2-pin, male D SCREW, phillips hd., M5x D BRACKET, capacitor D BOLT, allen, M5x D CAPACITOR, motor starting D CONNECTOR, 5-pin, female D CONNECTOR, 8 pin, female D CONNECTOR, 16-pin, female D CONNECTOR, 26-pin, female D RELAY BOX, (w/slide center) S.N & L... 1 D RELAY BOX, S.N & P D CONNECTOR, 15-pin, female... 1 D WIRE HARNESS, riser cord, relay box CN2, to terminal strip... 1

27 Page ELECTRICAL COMPONENTS, BATTERY MODEL

28 7. ELECTRICAL COMPONENTS, BATTERY MODEL Page 23 Item Part No. Description Qty. 1 D PENDANT CONTROL ASSY D HOOK, pendant D SCREW, pendant hook D CORD ASSY, pendant control D TIE, cable D COVER, cannon connector D SCREW, phillips hd., M3x8 (plated) D CONNECTOR D GASKET D SCREW, M3x D BT COVER D RELAY, switch over D TERMINAL STAND, relay D SCREW, phillips hd., M4x D COVER, fuse holder D FUSE, 15amp D SCREW, phillips hd., M4x D FUSE HOLDER D SCREW, phillips hd., M4x D FACE PLATE, 7 switch D COVER, switch assembly D SWITCH, toggle, 2 position...a/r D SWITCH, toggle, 1 position...a/r 23 D PLATE, switch mounting D MAGNET, switch cover retaining... 1 D HOLDER, magnet... 1 D MAGNET, cover door D COVER, service access D BOLT, allen, M5x D CHARGER, battery... 1 D TRANSFORMER D WIRE, grounding D CONNECTOR, 6-pin, female D CONNECTOR, 6-pin, male D CONNECTOR, 2-pin, male...a/r 32 D CONNECTOR, 2-pin, female...a/r 33 D NUT, M D WASHER, lock, M D ISOLATION MOUNT, motor D PLATE, motor mounting D TUBE, suction D FITTING D FITTING... 2 D ELBOW... 1 D ELBOW D PUMP/MOTOR ASSEMBLY D BOLT, allen D WASHER, lock, M D FITTING... 1

29 Page ELECTRICAL COMPONENTS, BATTERY MODEL (continued)

30 7. ELECTRICAL COMPONENTS, BATTERY MODEL (continued) Page 25 Item Part No. Description Qty. 44 D HOSE, flexible, pump return D STAND-OFF D TRAY, relay box D BOLT, allen, M5x D WIRE HARNESS, r iser cord CONNECTOR, 16-pin, female D CONNECTOR, 7-pin, female D RELAY BOX D BOLT, allen, M5x D COVER, transformer D SCREW, phillips hd., D BOLT, allen D TRANSFORMER, battery charger D PLATE, transformer mounting D COVER, battery... 1 D HOLDING FRAME, battery D BATTERY, 12V D TRAY, battery D BRACKET, capacitor D SCREW, phillips hd., M5x D CAPACITOR, charging box... 1

31 Page HYDRAULIC VALVES & FITTINGS 89

32 8. HYDRAULIC VALVES & FITTINGS Page 27 Item Part No. Description Qty. 1 D TERMINAL, plumbing D BOLT, plumbing, M6 (long)...a/r 3 D O-RING, P-7...A/R 4 OIL LINE, specify function.....a/r 5 D BOLT, plumbing, M6...A/R 6 D BOLT, allen, M6x D WASHER, flat, M D BUSHING, isolation D STAND-OFF D PACKING, copper...a/r 11 D FITTING, flexible hose...a/r 12 HOSE, hydraulic, refer to page 32...A/R 13 D BOLT, allen, M5x D PRESSURE RELIEF VALVE ASSEMBLY D O-RING, P D O-RING, P D SPRING D VALVE, relief, 5mm dia., (steel)... 1 D VALVE, 2-part pressure relief, new style D HOUSING, relief valve (5mm dia. valve) D BLOCK, mini-valve mounting D BOLT, allen, M5x D BOLT, allen, M6x D PLATE, mounting D OIL LINE D OIL LINE D FLEXIBLE TUBE D OIL LINE D OIL LINE D FLEXIBLE HOSE D EMERGENCY BRAKE RELEASE VALVE ASSEMBLY D BLOCK, emergency brake release D O-RING, P D HANDLE, emergency brake release D BOLT, allen, M6x20...A/R 35 D SPACER D GASKET, oil filler D FITTING, oil filler D CAP, oil filler D BOLT, allen, M5x D OIL LINE, pump outlet D FITTING, hydraulic motor/oil tank D OIL LINE, supply D COVER, oil tank D GASKET, oil tank cover D TUBE, induction D STRAINER, oil D BUSHING, isolation D WASHER D BOLT, allen, M6x

33 Page HYDRAULIC VALVES & FITTINGS (continued) 89

34 8. HYDRAULIC VALVES & FITTINGS (continued) Page 29 Item Part No. Description Qty. 50 D PLATE, oil tank receiving D RESERVOIR, oil tank D BOLT, allen, M6x D O-RING, P-4...A/R 54 D ELECTRO/MINI-VALVE ASSEMBLY (3-way), 120VAC, (elevation)...a/r D ELECTRO/MINI-VALVE ASSEMBLY (3-way), 120VAC, (brake)...a/r D ELECTRO/MINI-VALVE ASSEMBLY (3-way), 24VDC, (elevation)...a/r D ELECTRO/MINI-VALVE ASSEMBLY (3-way), 24VDC, (brake)...a/r 55 D ELECTRO/MINI-VALVE ASSEMBLY (4-way), 120VAC...A/R D ELECTRO/MINI-VALVE ASSEMBLY (4-way), 24VDC...A/R 56 D BOLT, allen, M5x D PLUG, cap D SPRING, return D VALVE, non-return D VALVE BLOCK, 4-way... 6 D VALVE BLOCK, 3-way D O-RING, P D VALVE, needle, speed control D O-RING, P D O-RING, P D O-RING, P D O-RING, P D SOLENOID, 120VAC... 2 D SOLENOID, 24VDC D SCREW, phillips hd., M3x D WASHER, lock, M NS D SPRING D CAP, end D STUD, M5x D WASHER, lock, M D NUT, M D BOLT, allen, M5x D CYLINDER ASSEMBLY, brake, single action, S.N & L... 4 D CYLINDER ASSEMBLY, brake, single action, S.N & P... 4 D BRAKE CYLINDER REBUILD KIT (for D cylinder only)...a/r 76 D O-RING, G D O-RING, P D SCRAPER, piston D BOLT, allen, M5x D COVER, ram D BOLT, allen, M6x85, S.N & L D BOLT, allen, M6x95, S.N & P D SEAT, brake rubber D PAD, brake, self-leveling, hard... 2 D PAD, brake, self-leveling, soft D WASHER D BOLT, allen, M6x D SCREW, set D WASHER, M D NUT, M D SPRING, spool valve... 1

35 Page BASE & POWER SWITCH 42 41

36 9. BASE & POWER SWITCH Page 31 Item Part No. Description Qty. 1 D COVER, service access, S.N & L... 1 D COVER, service access, S.N & P D SCREW, phillips hd., M4x D FRAME, S.N & L... 1 D FRAME, S.N & P D GASKET D HOUSING, base, standard model... 1 D B HOUSING, base, battery model D BOLT, allen, M5x D BOLT, allen, M6x D PLATE, fuse cover D SCREW, M4x6, black D BALANCE WEIGHT D BALANCE WEIGHT D BOLT, allen M8x D RETAINER, balance weight D BOLT, allen, M8x D CASTER, 105HB-P D BOLT, allen M10x D SCREW, phillips hd., M5x D BOLT, allen, M4x D RETAINER, power cord D BOLT, allen, M6x D NUT, M D SWITCH, main power D BOLT, allen, M6x D WASHER, lock, M D BRACKET, on/off switch D BOLT, allen, M5x D SPRING (#89) D SWITCH PEDAL, on/off switch D COVER, switch pedal D NUT, M D BOLT, allen, M4x D NUT, M D FUSE HOLDER, 250v -15A (9/97 & L)... 1 D FUSE HOLDER (8/97 & P) D FUSE, 10A D POWER CORD ASSEMBLY D STRAIN RELIEF D POWER CORD ASSEMBLY, battery model D SCREW, M3x D CONNECTOR, power cord, battery model D SPACER, power cord connector, battery model D BOLT, allen, M6x D SPRING... 1

37 Page 32 SPECIAL TOOLS & MAINTENANCE ITEMS GAUGE, oil pressure...a/r D GREASE, slider oz D OIL, hydraulic... Qt D BRAKE CYLINDER REBUILD KIT...A/R D O-RING KIT...A/R HOSE DIAGRAM LEG ELEVATION BACK TILT TREND KIDNEY SLIDE BACK LEG 1100

38 Page 40

39 Page 33 Item Part No. Description Qty.

40 Page th Street S.E., Grand Rapids, MI SKYTRON or FAX