FEEDMAX SYSTEM IJ SERIES. Parts Manual

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1 FEEDMAX SYSTEM IJ SERIES Parts Manual

2 TABLE OF CONTENTS FEEDMAX SYSTEM FEEDMAX CONVEYOR (FIG. 1)....3 FRAME ASSEMBLY (FIG. 2).. 5 ADJUSTABLE PULLEY ASSEMBLY (FIG. 3)..7 DRIVE ASSEMBLY (FIG. 4)....9 IDLER PULLEY ASSEMBLY (FIG. 5)...11 BELT GUIDE ASSEMBLY (FIG. 6) 13 FEEDMAX FEEDER (FIG. 7)..15 SEPERATOR, SIDE GUIDE, AND TRAILING ARM (FIG. 8).17 FRONT, NIP, IDLER, JACK SHAFT ASSEMBLIES (FIG. 9)...20 MAIN, ELEVATOR, AND CAM SHAFT ASSEMBLIES (FIG. 10)..22 CHASSIS, TENSIONER, AND MOTOR ASSEMBLIES (FIG. 11)...24 ELECTRICAL CONVEYOR (FIG. 12).26 FEEDER (FIG. 13) 28 1

3 FEEDMAX SYSTEM 2

4 FEEDMAX CONVEYOR ASSEMBLY (Fig. 1) ITEM PART NO. QTY. DESCRIPTION 1 SEE FIG.2 1 CONVEYOR FRAME ASSEMBLY 2 SEE FIG. 3 1 ADJUSTABLE PULLEY ASSEMBLY 3 SEE FIG. 4 1 DRIVE ASSEMBLY 4 SEE FIG. 5 1 IDLER PULLEY ASSEMBLY 5 SEE FIG. 6 1 BELT GUIDE ASSEMBLY 6 30 SCREW, SKT HD, 1/4-20 X 5/8 7 SEE FIG ELECTRICAL ASSEMBLY, CONVEYOR (NOT SHOWN) 3

5 FIG. 1 4

6 FEEDMAX CONVEYOR (Fig. 2) FRAME ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SIDEFRAME, FEEDMAX CONVEYOR LEG, CONVEYOR DRIVE, LEG, CONVEYOR IDLE GUARD, CONVEYOR DRIVE LEG SUPPORT, LH, FEEDER SUPPORT, RH, FEEDER PLATE, FEEDER MTG GUIDE, RH SIDE GUIDE, LH SIDE BLOCK, SENSOR HOSE MTG BAR, STOP BLOCK, CLAMP BLOCK, SIDE GUIDE MTG (SHORT) BLOCK, SIDE GUIDE MTG (LONG) KNOB, MALE, X 3/ NUT, PAPER SLIDE (SHORT) KNOB, ALUM, 5/8 BORE HANDLE, RACHET, ROLL PIN, 5/32 X 3/ BELT, ENDLESS, 1 W X 171 L 20 4 SCREW, SKT HD, 1/4-20 X 5/8 5

7 FIG. 2 6

8 FEEDMAX CONVEYOR (Fig. 3) ADJUSTABLE PULLEY ASSEMBLY ITEM PART NO. QTY. DESCRIPTION CROSSBAR, GUIDE, SHAFT MTG BAR, ADJ PULLEY MTG. (OUTSIDE) BAR, ADJ PULLEY MTG. (INSIDE) BLOCK, BEARING MTG, 5/ BLOCK, ADJ PULLEY MTG, RH BLOCK, ADJ PULLEY MTG, LH BLOCK, ADJ PULLEY MTG GUIDE, SHAFT SUPPORT BLOCK, SHAFT CLAMP SHAFT, ADJ PULLEY GUIDE SHAFT, IDLER, 1/ PULLEY, IDLER, 2 D X 12 W PLATE, TOP EXTENSION BLOCK, REAR SIDE GUIDE MTG GUIDE, REAR SIDE, RH 90 DEG GUIDE, REAR SIDE, LH 90 DEG RACK, 11.5 LONG (16D.P., 14.5 DEG. P.A.) KNOB, ALUM, 5/8 BORE RACHET, MALE, X 3/ BEARING, 5/8 X 1-3/8, SEALED W/ S.R COLLAR, SET, 5/ BEARING, 1/2 X 1-/18, SEALED W/ S.R WASHER, NYLON, 1/2 X 1/ PUR GEAR, 20T, 16 D.P., 14.5 DEG P.A BUSHING, SLEEVE, 1/2 X 5/8 X 1/ SHAFT, CRANK, ADJ. PULLEY FIG. 3 7

9 FEEDMAX CONVEYOR (Fig. 4) 8

10 DRIVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION BLOCK, BEARING, 5/ MOTOR, 32 RPM PULLEY, DRIVE, 2 D X 12 W SHAFT, STUB IDLER W/ FLATS SHAFT, STUB IDLER PULLEY, TIMING, 24XL037, 5/8 BORE PULLEY, MOTOR, 12XLO STANDOFF, MOTOR BEARING, 5/8 X 1-3/8, SEALED W/ S.R WASHER, NYLON, 5/8 X 1/ COLLAR, SET, 5/ BELT, TIMING, 120XL037 FIG. 4 9

11 10

12 FEEDMAX CONVEYOR (Fig. 5) IDLER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION BLOCK, BEARING, 5/ PULLEY, IDLER, 3 D X 12 W SHAFT, STUB IDLER BEARING, 5/8 X 1-3/8 SEALED W/ S.R COLLAR, SET, 5/ WASHER, NYLON, 5/8 X 1/16 11

13 FIG. 5 12

14 FEEDMAX CONVEYOR (Fig. 6) BELT GUIDE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION SHAFT, BELT GUIDE MTG BELT GUIDE, HANDLE, RATCHET, X 1/ COLLAR, SET, 1/2 13

15 FIG. 6 14

16 FEEDMAX FEEDER ASSEMBLY (Fig. 7) ITEM PART NO. QTY. DESCRIPTION BELT, RED GUM, GROOVED BELT, TIMING, ELEVATOR, GROOVED BELT, TIMING, 90XL BELT, TIMING, 100XL BELT, TIMING, 110XL BELT, TIMING, 160XL037 7 SEE FIG. 8 SEPERATOR / SIDE GUIDE / TRAILING ARM ASSY 8 SEE FIG. 9 FRONT / NIP / IDLER / JACK SHAFT ASSEMBLIES 9 SEE FIG. 10 MAIN / ELEVATOR / CAM SHAFT ASSEMBLIES 10 SEE FIG. 11 CHASSIS / TENSIONER / MOTOR ASSEMBLIES 11 SEE FIG. 13 ELECTRICAL ASSEMBLY, FEEDER (NOT SHOWN) 15

17 FIG. 7 16

18 FEEDMAX FEEDER (Fig. 8) SEPERATOR / SIDE GUIDE / TRAILING ARM ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION BLOCK, SEPERATOR, 3 ROLLER CROSS BAR, 1200 IJ SIDE GUIDE, LH, LONG SIDE GUIDE, RH LONG (OPTION) SIDE GUIDE, LH SHORT (OPTION) SIDE GUIDE, RH SHORT (OPTION) GUIDE, FRONT, RH, 90 DEG PLATE, SEPERATOR MOTOR MTG MOTOR, SEPERAOTR WHEEL, SEPERATOR, BLOCK, SEPERATOR ADJ BAR, SEPERAOTR RELEASE PULLEY, 100MXL025, NO HUB, 3/8 BORE PULLEY, 16MXL025, 3/16 BORE STUD, SEPERATOR ADJUSTING STANDOFF, SEPERATOR MOTOR SHROUD, SEPERATOR SHAFT, SEPERATOR KNOB, 5/16-24 FEMALE SPRING, COMPRESSION PIN, DOWELL, 5/16 X PIN, DOWEL, 3/8 X 1-1/ BELT, SEPERATOR, BELT, TIMING, 115MXL BRACKET, SIDE GUIDE MTG HANDLE, RACHET, KNOB, #10 SCREW WASHER, NYLON, 3/8 X 1/ WASHER, NYLON, 3/8 X 1/ BEARING, SELAED, 3/8 X 7/ PLATE, TRIALING ARM 17

19 FEEDMAX FEEDER (Fig. 8) SEPERATOR / SIDE GUIDE / TRAILING ARM ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION SPACER ROLLER (EXIT RAMP) WEIGHT WASHER, NYLON, 5/16 X 1/ WASHER, FLAT, 5/ NUT, HEX HEAD, 5/ SET SCREW, X 3/ SET SCREW, 8-32 X 1/ SCREW, PAN HEAD, 6-32 X 2-1/ SCREW, BUTTON HEAD, 8-32 X 1-1/ SCREW, BUTTON HEAD, 8-32 X 1/ SCREW, SKT HD, X 1/ SCREW, FLAT HEAD, 6-32 X 1/ SCREW, FLAT HEAD, X 3/8 18

20 FIG. 8 19

21 FEEDMAX FEEDER (Fig. 9) FRONT / NIP / IDLER / JACK SHAFT ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION SHAFT, FRONT DIM X SHAFT, NIP ROLLER DIM X SHAFT, JACK SHAFT, IDLER PULLEY, TIMING, 36XL PULLEY, TIMING, 24XL PULLEY, TIMING, 20XL ROLLER, IDLER PULLEY, MATE, 3/4 BORE ROLLER, NIP, 3/4 BORE BEARING, 1/2 X 1-1/8, SEALED W/ S.R BEARING, 3/8 X 7/8, SEALED W/ S.R COLLAR, SET, 1/ BEARING, 1/4 X 5/8, SELAED SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ SNAP RING, 3/ ROLLER, FEEDER, 3/4 BORE 19 2 SCREW, BUTTON HEAD, X 1/2 20

22 FIG. 9 21

23 FEEDMAX FEEDER (Fig. 10) MAIN / ELEVATOR / CAM SHAFT ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION SHAFT, MAIN SHAFT, IDLER SHAFT, ELEVATOR ADJ PULLEY, CROWNED PULLEY, DRIVE, 22XL PULEY, IDLE, 24XL PULLEY, TIMING, 22XL037, 1/2 BORE (NO HUB) PULLEY, TIMING, 20XL PULLEY, TIMING, 20XL CAM BEARING, 1/2 X 1-1/8, SEALED W/ S.R BEARING, 3/8 X 7/8, SEALED SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ SNAP RING, 3/ WASHER, NYLON, 3/8 X 1/ BLOCK, ELEVATOR BELT ADJ HANDLE, RACHET, KNOB, #10 SCREW 22

24 FIG

25 FEEDMAX FEEDER (Fig. 11) CHASIS / TENSIONER / MOTOR ASSEMBLIES ITEM PART NO. QTY. DESCRIPTION SIDE FRAME, RH, FEEDMAX SIDE FRAME, LH, FEEDMAX (IJ SERIES) COVER, BOTTOM COVER, REAR COVER, FRONT COVER, ELECTRONICS COVER, TOP PLATE (VIBRATING) BLOCK, CHANNEL, RH BLOCK, CHANNEL, LH BLOCK, CAM SPRING ANCHOR, RH BLOCK, CAM SPRING ANCHOR, LH MOTOR, 1/6 HP, 42 FRAME BLOCK, CAM FOLLOWER MTG BEARING, 3/8 X 7/ HANDLE, POCKET PULL PULLEY, TIMING, 16XL037, 3/8 BORE GUIDE, REAR WEDGE, 3-1/4 W GUIDE, REAR WEDGE, EXTENDED (OPTION) GUIDE, REAR WEDGE, 5-1/2 W (OPTION) WASHER, PAPER SLIDE NUT, PLATE SLIDE ROLL PIN, 5/32 X ¾ KNOB, #10 SCREW SHAFT, ECCENTRIC,.5 DIAM X 2.00 LONG PULLEY, FLAT IDLER BEARING, 1/2 X 1-1/8, SEALED W/ S.R SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ SPRING, COMPRESSION 28 4 SCREW, FLAT HEAD, X 1/ SCREW, SKT HEAD, X 3/ PIN, DOWEL, 3/8 X 3/4 24

26 FIG

27 ELECTRICAL - FEEDMAX CONVEYOR (Fig. 12) ITEM PART NO. QTY. DESCRIPTION ENCLOSURE, ELCTRICAL CONTROL COVER, CONTROL ENCLOSURE ENCLOSURE, CONTROL CONSOLE RECEPTICAL, HUBBEL, 3 PIN, 115V PLUG, HUBBEL, 3PIN, 115V RECEPTICAL, SQ FL, AMP, MALE STRAIN RELIEF, 1/ CONNECTOR, 1/2 NPT, MALE ft HOSE SEGMENTS, 1/ NOZZLE, SENSOR MTG RECEPTICAL, SQ FL, AMP, 17-3 FEMALE RECEPTICAL, SQ FL, AMP, 11-4 FEMALE PLUG, AMP, 11-4 MALE W/ BACKSHELL, PLASTIC, SIZE SENSOR, BANNER AN RECEPTICAL, SQ FL, AMP, 17-9 FEMALE RECEPTICAL, POWER CORD HOLDER, FUSE W/ FUSE, 3 AMP, 250V, 5X20MM I/O BOARD, FEEDMAX TERMINAL STRIP, 12 POSITION MOTOR CONTROLLER, 90V DC W/ SPEED POT TRANSFORMER PLUG, AMP, 17-3 MALE W/ BACKSHELL, PLASTIC, SIZE PLUG, AMP, 17-9 MALE W/ BACKSHELL, PLASTIC, SIZE POWER CORD, 90 DEG ANGLED PLUG, AMP, MALE RECEPTICAL, SQ FL, AMP, FEMALE RECEPTICAL, SQ FL, AMP, 11-4 FEMALE POWER SWITCH, RED ROCKER (LARGE) 26

28 ELECTRICAL - FEEDMAX CONVEYOR (Fig. 12) ITEM PART NO. QTY. DESCRIPTION KNOB, SPEED POT ROCKER SWITCH, RED (SMALL) 31 1 CIRCUIT BREAKER, 5 AMP FINISHING, PLUG, 1-1/8 HOLE, BLACK PLASTIC FINISHING, PLUG, 3/4 HOLE, BLACK PLASTIC 34 1 MOUNTING BOX, INTERUPT PUSH BUTTON 35 1 PUSH BUTTON, RED, INTERUPT 27

29 FIG

30 ELECTRICAL - FEEDMAX FEEDER (Fig. 13) ITEM PART NO. QTY. DESCRIPTION RECEPTICAL, POWER CORD RECEPTICAL, SQ FL, AMP, 11-4 FEMALE RECEPTICAL, SQ FL, AMP, 17-9 FEMALE PLUG, AMP, 11-4 MALE PLUG, AMP, 17-9 MALE PLUG, AMP, FEMALE POWER CORD, 90 DEG ANGLED BACKSHELL, PLASTIC, SIZE BACKSHELL, PLASTIC, SIZE CONTROLLER, MOTOR, 90VDC W/ SPEED POT TERMINAL STRIP, 12 POSITION SOCKET, RELAY RELAY, TIME DELAY, 24VDC / 24VAC RELAY, TIME DELAY 29

31 FIG

FEEDMAX W/ SHUTTLE IJ SERIES. Parts Manual

FEEDMAX W/ SHUTTLE IJ SERIES. Parts Manual FEEDMAX W/ SHUTTLE IJ SERIES Parts Manual TABLE OF CONTENTS FEEDMAX SYSTEM FEEDMAX CONVEYOR (FIG. 1)....3 FRAME ASSEMBLY (FIG. 2).. 5 ADJUSTABLE PULLEY ASSEMBLY (FIG. 3)..7 DRIVE ASSEMBLY (FIG. 4)....9