Appendix A. Spare parts drawings. for the. Sprint 5000 Bookletmaker

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1 Sprint5000HCS-USA.doc3.doc Page 21 01/05/2002 Appendix A Spare parts drawings for the Sprint 5000 Bookletmaker C5003-FC 4.97

2 LHS RHS V 3A Panels C5000-1a 5.97

3 1.00 PANELS 1.01 Side Cover Bottom Front Plate Top Front Plate Counter (not in view). State 240vAC or 24vDC Fuse Holder Fuse Switch - Staple count Staple delay knob Reset Switch Power Switch Side Cover Perspex Cover Motorised Interface Unit socket (24v DC output) v/110v AC output socket Trimmer On-line socket Collator On-line socket 1

4 RHS lead wire ,107 screw f/clincher , LHS compression spring 131C Staple section screw C5002-2c cdr 8.99

5 2.00 STAPLE SECTION 2.01 Stapling head actuator Bar Top Takeaway Wheel - corner stapler Corner/Edge Stop adjust thumbscrew Side Guide RHS Scale RHS Paper Table Scale LHS Bearing Housing Side Jog Shaft RHS Bottom Takeaway Wheel - corner sta Bearing Block Timing Pulley Collar Shaft Cup Bearing Front Shaft for Paper Stop Assembly Paper Stop Frame Fine Adjustment Plate Timing Pulley Paper Stop Pivot Block Angle Spindle Collar Corner stop pivot arm Corner stop mount Collar Spindle Edge/corner stapling stop Link Arm Return Spring Stapling stop sleeve Collar Cup Bearing Timing Belt - Takeaway drive Stapling Position Stop Belt Side Jog Spring Collar Support Blocks Collar Bearing Housing Washer Spacer Side Jog Shaft LHS Bearing Housing Collar Bottom Takeaway Shaft 1

6 2.58 Collar Center Bearing Block Bottom Takeaway Wheel Side Guide Extension LHS Side Guide LHS Paper Deflector LHS Second Paper Table Side Guide clamping thumbscrew Anvil Anvil Bar Staple Stop Scale Side Guide Extension RHS (not shown) Paper Deflector RHS Photocell Receiver Stapling head locking lever Bearing Housing Collar Pivot Shaft Top Takeaway Wheel Lift Arm Top Takeaway Wheel Photocell Emitter Staple Out Light Staple Out reset button Staple Out socket for interface lead (2.107) Staple centring adjustment screw block Staple centring adjustment screw Collar Control wheel Belt support plate Spacer - short Spacer - long Clamping bolt Bottom plate - runner assembly Top plate - runner assembly Slide plate - LHS Spacer - medium Slide plate - RHS Staple stop plate Staple head retaining plate Staple head capivating plate Staple head interface lead Staple cartridge Staple head Staple head return spring clip Bottom Stop Bolt Rubber Stop Cam Lever Clinch Activator Plate Shaft Clinch activator Arms 2

7 2.117 Block Collar Cup Bearing Clinchers Clinch Spacer Plate Anvil Bar for Clinchers (replaces 2.67) Centre guide (replaces 2.79) Stapling head universal bar (replaces 2.74) Slide bracket (replaces 2.106) - LHS Centre guide mounting block Slide bracket - LHS Staple head position arm - RHS Staple head position arm - LHS Protective rubber Carrier tube for emmitter (replaces 2.84) Smoother plate

8 89 87, RHS REAR Fold section LHS , FRONT C5002-3a

9 3.00 FOLD SECTION 3.01 Staple & Fold stops adjust wheel Bearing Housing Fold Stop Tape Wheel Fold Stop Tilt Thumbscrew Spacer Fold Stop Tilt Block Fold Stop Shaft Collar Knife crank assembly bolt Bearing Housing Knife In' Adjustment screw 'Knife In' Cam Roller Knife crank pivot bolt Collar Paper Stop Cam 'Knife In' Cam Block 'Knife In' Stop Blade 'Knife Out' Cam Roller 'Knife Out' Cam Block Timing Shaft Timing Collar Roller Microswitch Bearing Housing Collar Bearing Housing Knife Shaft Timing Pulley Rubber sleeve Knife Tie Bar Knife Frame Knife Blade Assembly Knife Pivot Lever Collar Knife pivot shaft Collar Knife adjustment screw Knife crank Knife operating assembly Clutch shaft Collar Bearing housing Top front plate Motor Plate Tie bar Knife Return Spring Plate Front angled bracket LHS Front angled bracket RHS Mains Inlet Cable Plug Fold Stop Retaining Mount Bottom front plate Fold stop guide Fold stop Castor Castor bar 2

10 Fold roll stub shaft Fold stop retainer Conveyor wheel assembly mount shaft Fold stop guide retaining shaft Fold Roll Fold Roll Stub Shaft - bottom Fold Roll Stub Shaft - top Bearing housing Pivot bar Divert plate Cover Plate Center Deflector Front Takeaway Wheel Shaft Takeaway Wheel Block Spring Spring Load Collar Front Takeaway Wheel Tie Bar 3.80 Fold Stop Tape Bearing Housing Takeaway Roll Block mount Lock block Tape wheel Locking thumbscrew Rear angled bracket LHS Rear angled bracket RHS Top Cover Frame Clinch cam block 1

11 Left hand side C5002-4a , ,

12 4.00 LEFT HAND SIDE 4.01 Bearing Housing Sprocket Chain Sprocket Sprocket Ball race Nylatron runner Actuating Lever Shoulder Screw Block Plate Bar Chain link 4.16 Pressure Plate Compression Spring Chain Sprocket Sprocket Chain - Fold Roll PCB bracket Sprocket - Idle Sprocket - Fold Roll Sprocket - Fold Roll Sprocket - Idle Sprocket Control PCB (SPRINTx) replaces 4.29 on 24V dc machines Control PCB (PSKF01) Mains line filter Staple Out PCB (PSKF04) where fitted Grommet Fold Roll Tension Spring Bearing Housing Feed roll lever limit Fold roll pivot lever Collar Collar Spacer Limit screw Fold Roll Tension Spring Fold roll pivot lever Sprocket Micro Switch Bracket Cover MicroSwitch Bearing Housing Pivot Plate Side Plate LHS Actuating Lever - Cover M/S Terminal Strip Terminal Strip Bearing Block Side Jog Fork Plate Spring Potentiometer Relay 1

13 4.58 Relay base Transformer Spring retaining plate Actuating Lever Return Spring 1

14 On newer machines, parts 59, 60 & 61 have replaced parts 29, 30 & 31. The two sets do not exist on any one machine Right hand side C

15 5.00 RIGHT HAND SIDE 5.01 Bearing Housing Washer Bearing Block Side Jog Fork Plate Timing Pulley Bearing Housing Pressure Plate Bearing Housing Compression Spring Fold Roll Tension Spring Block Fold roll pivot lever Collar Bearing Housing Collar Limit screw Fold Roll Pivot Lever Fold Roll Tension Spring Bearing Housing Stacker Drive One-way Clutch Block Stacker Drive Link Collar Stacker Belt Drive Block Grommet Timing Pulley - Clutch Drive Timing Pulley - Motor Clutch Solenoid Clutch Assembly Clutch Bracket Clutch Retaining Bolt Timing Belt - Clutch Drive Spring Timing Cam - Top Takeaway Wheel Side jog cam plate Side Jog Cam Follower P-B Bush Collar Shaft Block Top takeaway roll actuating bar Cam Follower Timing Cam - Side Jog Pivot Bracket Timing Belt Pulley Shoulder Screw Bearing Housing Actuating Lever Side Plate RHS Buffer Spring retaining plate Actuating Lever Return Spring Clutch pin 1

16 Clutch Bracket (replaces item 5.31 on 240v AC m/c's) Clutch drive collar (replaces item 5.57 on 240v AC m/c's) Clutch Assembly (replaces item 5.29 & 5.30 on 240v AC m/c's) 1 NB:240v AC m/c's PCB have prefix 'PSKF'. 24v DC m/c's PCB have prefix 'SPRINT'.

17 Outfeed conveyor C

18 6.00 OUTFEED CONVEYOR 6.01 Deflector Plate Conveyor Mounting Bracket Conveyor Drive Shaft Conveyor Belt Drive Rolls Conveyor Belt Support Bar Plate Cup Bearing Conveyor Belt Drive Rolls Conveyor Front Shaft Conveyor End Stop Conveyor Table Conveyor wheel support bracket Conveyor wheel spindle Conveyor wheel Collar Conveyor wheel support bracket Thumbscrew Nut plate Spring steel clip 2

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