100/140 INF Parts Manual

Transcription

1 Table of Contents 1 Exploded views Conveyor A A Location Bracket A A Top Cover A A Conveyor Chassis A A Lower Cover A A Fixing Kit A A Recommended Spare Parts List Electrical & Circuits List of Components INF Conveyor PCB Circuit Diagram INF Conveyor Wiring Diagram INF & MPPC Comms Wiring Diagram...18 Issue 4 Sep 2011 P/N K A Page 1

2 Section 1 Exploded Views Issue 4 Sep 2011 P/N K A Page 2

3 1.1 - Conveyor A A ( X) Issue 4 Sep 2011 P/N K A Page 3

4 Item Part No. Description Qty. Spares 1 A A X Lower CoVER 1 Y 2 A A Z Conveyor Chassis 1 Y 3 A A A UPPer Cover 1 Y Fixings 5 e2827a SCREW M4 x 12 TORX PAN HD 4 N 6 E A SCREW M4 X 12 TORX CSK HD 5 N Fixings are not available individually: see section 1.6 for Fixing Kit Conveyor A A ( X) Issue 4 Sep 2011 P/N K A Page 4

5 1.2 - Location Bracket A A ( B) Issue 4 Sep 2011 P/N K A Page 5

6 Item Part No. Description Qty. Spares 1 B S LoCATION BRACKET 1 N 2 C A LOCATION SPIGOT 2 N 3 E2564A SCREW M4 x 12 SKT CSK HD 2 N Fixings are not available individually: see section 1.6 for Fixing Kit Location Bracket A A ( B) Issue 4 Sep 2011 P/N K A Page 6

7 1.3 - Top Cover A A ( A) Issue 4 Sep 2011 P/N K A Page 7

8 Item Part No. Description Qty. Spares 1 B G UPPER COVER 1 N 2 B G FRONT RAMP 1 N 3 B G G DEFLECTOR SUPPORT 1 Y 4 B G H DEFLECTOR SUPPORT CLAMP 1 Y 5 B A J FRONT RAMP CLAMP 1 Y 6 E A K LOBE KNOB BLACK M6 x 16 2 Y 7 G A L DEFLECTOR 1 Y Fixings 8 E2625A SCREW M4 x 10 SKT BUT HD 2 N 9 E3504A M5 NYLOC NUT 2 N 10 E3529A M6 NYLOC NUT 2 N Fixings are not available individually: see section 1.6 for Fixing Kit Top Cover A A ( A) Issue 4 Sep 2011 P/N K A Page 8

9 SA1 SA2 SA Conveyor Chassis A A ( Z) Issue 4 Sep 2011 P/N K A Page 9

10 Item Part No. Description Qty. Spares M CLIP RESTRAINT SMALL 3 Y W MOTOR 24V 200RPM 1 Y 3 B A SIDE PLATE OUTER 1 N 4 B A SIDE PLATE INNER 1 N 5 B A SIDE PLATE MID 1 N 6 B A CONVEYOR BRIDGE 1 N 7 B A CONVEYOR BED 1 N 8 B A TRACKING SLIDER 2 N 9 B A TENSION ROLLER WASHER 3 N 10 C A CONVEYOR ROLLER 41DIA 2 N 11 C A CONVEYOR ROLLER 41 DIA 2 N 12 C A Z SHAFT ROLLER END 1 Y 13 C A SHAFT TENSIONER ROLLER 3 N 14 C4284A C ROLLER TENSIONER 3 Y 15 C A A SHAFT ROLLER DRIVE 1 Y 16 C A C SHAFT ROLLER MID 1 Y 17 D0017A TYRE FEED WHEEL (NITRILE) 2 N 18 D0044A ROLLER TRANSPORT 8 N 19 E0367A N WASHER WAVED 23mm ID 3 Y 20 E1078A L BEARING FL 8 x 22 x 7mm 6 Y 21 E A SCREW M4 x 12 SKT CSK TORX HD TT 13 N 22 E2509A SCREW M4 x 8 SKT CAP HD 8 N 23 E2518A SCREW M4x4 SK SET KCP HT 1 N 24 E4011A M4 WASHER 5 N 25 E5071A PIN DOWEL 3 x 14mm 5 N 26 E5073A 9.5mm E CLIP 18 N 27 F A PULLEY 16XL x 8mm 2 N 28 F5014A BELT 100XL N 29 G4092A BRIDGE CLAMP 6 N 30 G A D CONVEYOR BELT INNER 1 Y 31 G A E CONVEYOR BELT OUTER 1 Y Spares Assemblies SA1 A A G DRIVE BELT ASSY 1 SA2 A A H CONVEYOR ROLLER ASSY 1 2 SA3 A A J CONVEYOR ROLLER ASSY 2 2 Fixings are not available individually: see section 1.6 for Fixing Kit Conveyor Chassis A A ( Z) Issue 4 Sep 2011 P/N K A Page 10

11 1.5 - Lower Cover A A ( Y) Issue 4 Sep 2011 P/N K A Page 11

12 Item Part No. Description Qty. Spares M clip restraint small 2 Y V PCB ASSY INF CONVEYOR IF 1 Y 3 B h lower cover 1 N 4 B G socket bracket 1 N 5 B a RUNNING STRIP 1 N 6 G A FOOT SPIGOT 4 N 7 C8078A V RUBBER FOOT 4 Y 8 E A SCREW M5 x 20 TORX PAN HD 4 N 9 E2827A SCREW M4 x 12 TORX PAN HD 6 N 10 E3505A M4 NYLOC NUT 2 N 11 G A N INTERFACE PANEL LABEL 1 Y Fixings are not available individually: see section 1.6 for Fixing Kit Lower Cover A A ( Y) Issue 4 Sep 2011 P/N K A Page 12

13 1.6 - INF Fixing Kit The fixing kit includes a quantity of every fixing on the INF. It will be sufficient for up to 3 machines. The kit can be obtained by ordering P/N A A ( P). This comprises the following: Item Part No. Description Qty. 1 E2509A B SCREW M4 x 8 SKT CAP HD 6 2 E2518A J SCREW M4 x 4 SKT SET 6 3 E2564A R SCREW M4 x 12 SKT CSK PAN HD 6 4 E A F SCREW M5 x 20 TORX PAN HD 6 5 E2625A Q SCREW M4 x 10 SKT BUT HD 6 6 E2827A D SCREW M4 x 12 TORX PAN HD 10 7 E A R SCREW M4 x 12 TORX CSK HD T/T 6 8 E3505A Y M4 NYLOC NUT 6 9 E3504A X M5 NYLOC NUT 6 10 E3529A F M6 NYLOC NUT 6 11 E4011A U M4 WASHER E5071A W DOWEL PIN 3 DIA X E5073A X 9.5 E CLIP Recommended Spare Parts List The following spares are recommended to be held in stock by Service Agents. 1 A A G DRIVE BELT ASSY 1 2 A A H CONVEYOR ROLLER ASSY A A J CONVEYOR ROLLER ASSY G A D Conveyor belt inner 1 5 G A E Conveyor belt outer 1 6 D1040A J T bearing V PCB ASSY INF Conveyor IF W Motor 24v 200 RPM 1 9 A A P INF Fixing kit 1 Issue 4 Sep 2011 P/N K A Page 13

14 Section 2 Electrical and Circuits Issue 4 Sep 2011 P/N K A Page 14

15 INF Conveyor 2.1 List of Electrical Components The following components are internal to the INF Conveyor Item Part No. Description Qty V PCB Assy INF I/F W Motor 24V 200 RPM U Loom INF Conv Motor Link 1 The following cable links the INF Conveyor to the inserter Item Part No. Description Qty X Loom INF Conveyor 0.75M 1 The following cable links the inserter to the franker Item Part No. Description Qty W Loom INF Serial 2.5M 1 The following cables are required when connecting the INF to the Valipost Interface Item Part No. Description Qty Y Cable 5P DIN to DIN 2.5M Z Loom INF Conveyor Sensor 1 Issue 4 Sep 2011 P/N K A Page 15

16 2.2 - Circuit Diagram INF Conveyor Issue 4 Sep 2011 P/N K A Page 16

17 2.3 - Wiring Diagram INF Conveyor Issue 4 Sep 2011 P/N K A Page 17

18 2.4 - Wiring Diagram INF & MPPC Comms Issue 4 Sep 2011 P/N K A Page 18