AstroJet TM 5000 SHUTTLE HEAD PRINTER

Transcription

1 AstroJet TM 5000 SHUTTLE HEAD PRINTER PARTS MANUAL ASTRO MACHINE CORP. 630 Lively Blvd. Elk Grove Village, IL Phone: (847) Fax: (847)

2 This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet is a registered trademark of Astro Machine Corp. Hewlett-Packard is a registered trademark of Hewlett-Packard Corporation. Windows 95 and Windows 98 are registered trademarks of Microsoft Corporation. IBM is a registered trademark of International Business Machines. All other trademarks are the property of their respective holders. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher 2

3 Table of Contents GROUP 1 MECHANICAL 4 GROUP 2 PRINT ENGINE 6 GROUP 3 ELECTRICAL 8 GROUP 4 FEED SHAFT ASSEMBLY 10 GROUP 5. DELIVERY SHAFT ASSEMBLY 11 GROUP 6 PULL-OUT SHAFT ASSEMBLY 12 GROUP 7 FEEDER EXIT SHAFT ASSEMBLY 13 GROUP 8 PRINT ROLLER ASSEMBLY 14 GROUP 9 METERING PLATE ASSEMBLY 15 GROUP 10 ARM GUIDE BRACKET ASSEMBLY 16 NORMAL WEAR/RECOMMENDED SPARE PARTS 17 INDEX 18 3

4 GROUP 1 MECHANICAL 4

5 GROUP 1 MECHANICAL KEY PART NO. DESCRIPTION QTY KEY PART NO. DESCRIPTION QTY SCREW, x 1/4 TRUSS HD. PH. SS REAR RIGHT COVER SCREW, x 3/8 TRUSS HD. PH. SS BRIDGE, TOP LOCK WASHER, #6 EXTERNAL TOOTH BUMPER ASSEMBLY LOCK WASHER, #4 EXTERNAL TOOTH FEED SHAFT ASSEMBLY (GROUP 4) SCREW, 6-32 x 1/4 OVAL CSK. HD. PH. SS PULL-OUT SHAFT ASSEMBLY (GROUP 6) SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT DELIVERY SHAFT ASSEMBLY (GROUP 5) SCREW, 6-32 x 1/4 PAN-HD. SS FEEDER EXIT SHAFT ASSEMBLY (GROUP 7) FOOT, RUBBER TENSIONER ASSEMBLY SCREW, 6-32 x 3/16 FL. HD. PH, UNDERCUT PRINT ROLLER ASSEMBLY (GROUP 8) BELT, TIMING 90XL EXIT ROLLER ASSEMBLY SCREW, 6-32 x 1/4 TRUSS HD. PH. SS HOLDER, PCB SCREW, 8-32 x 1/4 TRUSS HD. PH. SS BRIDGE, BOTTOM (GROUP 2 PRINT ENG.) BUMPER, MOLDED URETHANE 2001CL BAR, PAPER GUIDE SCREW, 4-40 x 1/8 TRUSS HD. PH. SS SPACER, SLIDE SHAFT BELT, TIMING 80XL SPRING, PAPER GUIDE BAR BELT, TIMING PAPER GUIDE PULLEY, A 6A23-026DF EXIT WHEELS BRACKET BELT, TIMING A 6R23M METERING PLATE ASSEMBLY (GROUP 9) KNOB, THREE ARM REAR SUPPORT GUIDE WASHER, # REAR SUPPORT GUIDE (JAPAN) SCREW, STOPPER ARM GUIDE BRACKET ASSEMBLY (GROUP10) SPACER, 3/16" x MOTOR, GEAR 30.3 VDC BRACKET, CLUTCH BALL BEARING ASSEMBLY FRAME, REAR SIDE CARRIAGE BAR (SEE GROUP 2) FRAME, FRONT SIDE REAR MEDIA SUPPORT FRONT COVER REAR ENVELOPE SUPPORT BASE, MOTOR WASHER, 7/16 OD x ID x 1/ CENTER PLATE ASSEMBLY KNOB TOP COVER LOCK WASHER, #10 EXTERNAL TOOTH COVER, REAR LEFT SCREW, 10-3 x 3/8 BTN. HEAD SOC. CAP SS BLK CENTER PLATE 1 * DECAL, MAIN NONREFLECTIVE TAPE 1 * DECAL, DIAL, ROUND PC BOARD HOLDER 1 * NOT SHOWN 5

6 GROUP 2 PRINT ENGINE 6

7 GROUP 2 PRINT ENGINE KEY PART NO. DESCRIPTION QTY PRINT ENGINE, (INCLUDES ENCODER STRIP) MAINTENANCE STATION MAIN PROCESSOR PC BOARD ENCODER AND ENCODER SENSOR PC BOARD 1 7

8 GROUP 3 ELECTRICAL 8

9 GROUP 3 ELECTRICAL KEY PART NO. DESCRIPTION QTY MAIN WIRE HARNESS POWER INPUT PC BOARD WIRE HARNESS, SWITCH-PCB-KEYBOARD FAN ASSEMBLY MAIN DRIVER MOTOR ASSEMBLY WIRE HARNESS, SWITCH PCB-SWITCH BUTTON PAPER SENSOR ASSEMBLY CLUTCH ASSEMBLY WIRE HARNESS, CLUTCH EXTENSION WIRE HARNESS, FAN EXTENSION KEY BOARD ASSEMBLY ENCODER & ENCODER SENSOR PC BOARD MAIN PROCESSOR PC BOARD SWITCH POWER CORD, 115V, 7' DOMESTIC/JAPAN POWER CORD, 220V EUROPE POWER CORD, 220V CHINA UNIVERSAL POWER SUPPLY 1 9

10 GROUP 4 FEED SHAFT ASSEMBLY KEY PART NO. DESCRIPTION QTY CLUTCH ASSEMBLY WASHER, CLUTCH SUPPORT CLUTCH PULLEY ASSEMBLY BALL BEARING HOUSING ASSEMBLY FEED ROLLER ASSEMBLY SET SCREW, x 1/4 CUP PT SHAFT, FEED SPRING, BLACK WASHER, 5/16 x 1/2 x PLATED PIN, DOWEL 3/32" DIA 3/8" SS

11 GROUP 5 DELIVERY SHAFT ASSEMBLY KEY PART NO. DESCRIPTION QTY PULLEY, 14 GROOVE XL SET SCREW, 8-32 x 5/16 SOC. HD RUBBER FEED ROLLER ASSEMBLY SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT SHAFT, DELIVERY 1 11

12 GROUP 6 PULL-OUT SHAFT ASSEMBLY KEY PART NO. DESCRIPTION QTY PULLEY, 14XL X PULLEY, 14 GROOVE XL SHAFT, PULL OUT RUBBER FEED ROLLER ASSEMBLY SET SCREW, 8-32 x 5/16 SOC. HD SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT BALL BEARING HOUSING ASSEMBLY 1 12

13 GROUP 7 FEEDER EXIT SHAFT ASSEMBLY KEY PART NO. DESCRIPTION QTY SHAFT, FEEDER EXIT RUBBER FEED ROLLER ASSEMBLY SET SCREW, 8-32 x 5/16 SOC. HD SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT BALL BEARING HOUSING ASSEMBLY PULLEY, 3MMP-37T H T D PULLEY, 14 GROOVE XL 1 13

14 GROUP 8 PRINT ROLLER ASSEMBLY KEY PART NO. DESCRIPTION QTY ROLLER, PRINT PULLEY, 40 D. P., 21 GROOVE PIN, 3/32 x 1/2 SPRING STEEL PULLEY, 3MM, 25 GROOVES SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT SCREW, 6-32 x 1/4 TRUSS HD. PH BALL BEARING HOUSING ASSEMBLY ENCODER WHEEL (SEE GROUP 2) 1 14

15 KEY PART NO. DESCRIPTION QTY KEY PART NO. DESCRIPTION QTY SCREW, x 1/4 TRUSS HD. PH. SS BAR, SIDE GUIDE SCREW, 6-32 x 1/8 PAN HD. SS GUIDE, FRONT PAPER WASHER, 7/16 OD x ID x 1/ GUIDE, REAR PAPER SCREW, 6-32 x 3/16 RND HD. PH SS KNOB, METERING BRACKET SCREW, 6-32 x 1/4 FL. HD. PH, UNDERCUT METERING FINGER SCREW, 4-40 x 3/16 FL. HD. PH, UNDERCUT SS METERING KNOB SCREW, 10-32, PAPER GUIDE METERING SEGMENT REAR SIDE GUIDE BLOCK ASSEMBLY WASHER METERING FINGER ASSEMBLY SCREW, 6-32 x 3/8 PH UNDERCUT SS SPACER SCREW, 6-32 x 3/8 PH FL SELF-TAP PLATE, METERING WEIGHT, #10 ENVELOPES COVER, METERING PLATE WEIGHT, #9 ENVELOPES 1 15

16 GROUP 10 ARM GUIDE BRACKET ASSEMBLY KEY PART NO. DESCRIPTION QTY RETAINING RING, # SHAFT, LONG PULL OUT ARM WHEEL ASSEMBLY WITH BEARING SCREW, 4-40 x 1/4 PAN HD. PH. S BRACKET, ARM GUIDE SHAFT, ARM GUIDE SCREW, 8-32 x 5/16 FL. HD. UNDERCUT SPRING 4 16

17 NORMAL WEAR PARTS PART NO. DESCRIPTION QTY PER PRINTER SCREW, 6-32 x 3/8 PH UNDERCUT SS BELT, TIMING 90XL BELT, TIMING 80XL BELT, TIMING BELT, TIMING A 6R23M SPRING BALL BEARING HOUSING ASSEMBLY ROLLER, PRINT PAPER GUIDE RUBBER FEED ROLLER ASSEMBLY WASHER FEED ROLLER ASSEMBLY METERING SEGMENT WHEEL ASSEMBLY WITH BEARING 4 RECOMMENDED SPARE PARTS PART NO. DESCRIPTION QTY PER PRINTER UNIVERSAL POWER SUPPLY POWER INPUT PC BOARD PRINT ENGINE ENCODER AND ENCODER SENSOR PC BOARD KEYBOARD ASSEMBLY MAIN PROCESSOR PC BOARD CLUTCH ASSEMBLY PAPER SENSOR ASSEMBLY FAN ASSEMBLY MOTOR, GEAR 30.3 VDC MAINTENANCE STATION 1 17

18 PART NO. GROUP KEY PART NO. GROUP KEY

19 PART NO. GROUP KEY * * PART NO. GROUP KEY

20 Copyright 2014 Astro Machine Corp. Elk Grove Village, IL /28/2014 Part Number: 100-AJ5000 Rev. K