PITNEY BOWES. SE-900EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) WITH DYNAMIC ROTATION. Parts Manual. SE-900EI-PARTSreva_1 1

Size: px

Start display at page:

Download "PITNEY BOWES. SE-900EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) WITH DYNAMIC ROTATION. Parts Manual. SE-900EI-PARTSreva_1 1"

Asher Hunt
5 years ago
Views:

1 SE-900EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) WITH DYNAMIC ROTATION Parts Manual SE-900EI-PARTSreva_1 1

2 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s). It identifies the version, date of issue and revisions and changes. VERSION DATE CHANGES 900-EI_PARTS_REVa Added shroudless separator, updated to BOM SE-900-EIPARTSreva_ Updated to DMS, RENAMED REVISION CONVENTIONS-DOCUMENT VERSION: name of document with revision_level of entire document- level designates minor changes that do not require revision change DATE: date of issue for copying and publication of document. CHANGES: details of document revision_level. SE-900-EIPARTSreva_1 i

3 900 EI FEEDER ENVELOPE INSERTER With Shrouded Separator SE-900-EIPARTSreva_1 2

4 900 EI FEEDER ENVELOPE INSERTER With Shroudless Separator SE-900-EIPARTSreva_1 2a

5 TABLE OF CONTENTS 900 EI FEEDER FEEDER ASSEMBLY: SHROUDED SEPARATOR (FIG. 1) V SEPARATOR W/CROSSBAR (FIG. 2) 6 110V SEPARATOR (FIG. 2A) 7-8 FEEDER ASSEMBLY: SHROUDLESS SEPARATOR (FIG. 1A) 5a 110V SEPARATOR W/CROSSBAR (FIG. 2-1) 6a 110V SEPARATOR (FIG. 2-1A) 7a-8a FRONT SHAFT (FIG. 3) 9 NIP ROLLER SHAFT (FIG. 4) 10 MAIN SHAFT (FIG. 5) 11 CLUTCH SHAFT (FIG. 6) 12 IDLER SUPPORT SHAFT (FIG. 7) 13 MOTOR (FIG. 8) 14 CHASSIS (FIG. 9) SENSOR ARM (FIG. 10) 17 TRAILING ARM (FIG. 11) 18 SIDE GUIDES: SHROUDED SEPARATOR (FIG. 12) 19 SIDE GUIDES: SHROUDLESS SEPARATOR (FIG. 12A) 19a PAPER SLIDE (FIG. 13) 20 KNOCKDOWN (FIG. 14) 21 ELECTRICAL (FIG. 15) 22 SE-900-EIPARTSreva_1 3

6 900 EI FEEDER ASSEMBLY r0 (FIG 1: SHROUDED SEPARATOR) (FIG 1A: SHROUDLESS SEPARATOR) FIG1:1 SEE FIG. 2 1 ASSY, 110V SEPARATOR W/CROSSBAR FIG1A:1 SEE FIG ASSY, 110V SEPARATOR W/CROSSBAR rA 2 SEE FIG. 3 1 ASSEMBLY, FRONT SHAFT ( ) 3 SEE FIG. 4 1 ASSEMBLY, NIP ROLLER SHAFT ( ) 4 SEE FIG. 5 1 ASSEMBLY, MAIN SHAFT ( ) 5 SEE FIG. 6 1 ASSEMBLY, CLUTCH SHAFT ( ) 6 SEE FIG.7 1 ASSEMBLY, IDLER SUPPORT SHAFT ( ) 7 SEE FIG. 8 1 ASSEMBLY, MOTOR ( ) 8 SEE FIG. 9 1 ASSEMBLY, CHASSIS ( ) 9 SEE FIG ASSEMBLY, SENSOR ARM ( ) 10 SEE FIG ASSEMBLY, TRAILING ARM ( ) 11 SEE FIG ASSEMBLY, SIDE GUIDES ( ) 12 SEE FIG ASSEMBLY, PAPER SLIDE ( ) BELT, RED GUM BELT, TIMNG, 90XL BELT, TIMNG, 110XL NOT USED GUIDE, EXTENSION 18-2 SCREW, SKT HEAD, #10-24 X 3/ NUT, HEX, # SEE FIG ASSEMBLY, KNOCKDOWN ( ) See next page for details SE-900-EIPARTSreva_1 4

7 FIG 1: Shrouded Separator SE-900-EIPARTSreva_1 5

8 FIG 1A: Shroudless Separator SE-900-EIPARTSreva_1 5a

9 900 EI FEEDER ASSEMBLY (Fig. 2) 110V SHROUDED SEPARATOR W/CROSS BAR ( r0) 1 SEE FIG. 2A REF ASSEMBLY, SEPARATOR, 110V, CCW ( ) CROSS BAR BLOCK, SEPARATOR ADJUSTING BAR, SEPARATOR RELEASE LABEL, FEEDER SEPARATOR ADJUSTING KNOB, FEMALE 5/ WASHER, NYLON, 5/16 X 1/16 THK SPRING, COMPRESSION 9-2 SCREW, SKT HD, #10-24 X 5/ FLAT WASHER, 5/16 SE-900-EIPARTSreva_1 6

10 ASSEMBLY, SEPARATOR, 110V, CCW ( r0) (Fig. 2A) ASSY, MOTOR PLATE MTG, RH EA PLATE, MOTOR MOUNT EA BEARING,3/8 X 7/8, SHIELDED ASSY, MOTOR SEPARATOR, 110V, CCW, 60 HZ EA MOTOR, SEPARATOR, 110 VAC, 1/3 RPM EA CAPACITOR, 0.25 µf EA CONNECTOR, 2-POSITION MALE BLOCK, SEPARATOR 3 ROLLER WHEEL, SEPARATOR 3 DIA SHROUD, SEPARATOR SHAFT, SEPARATOR STANDOFF, SEPARATOR MOTOR BEARING,3/8 X 7/8, SHIELDED STUD, SEPARATOR ADJUSTING PIN, DOWEL, 5/16 X PULLEY, TIMING, 16MXL025, 3/16B PULLEY, TIMING, 100MXL025, 3/8B BELT, TIMING, 115MXL O-RING, SEPARATOR WASHER, NYLON 3/8 X 1/16 THK WASHER, NYLON 3/8 X 1/32 THK PIN, DOWEL, 3/8 X 1-1/ NUT, HEX, 5/ SCREW, FLAT HD, #8-32 X 1/ SCREW, SKT HD, #6-32 X 2-1/2 See next page for details SE-900-EIPARTSreva_1 7

11 FIG 2A r0 SE-900-EIPARTSreva_1 8

12 900 EI FEEDER ASSEMBLY (Fig. 2-1) 110V SHROUDLESS SEPARATOR W/CROSS BAR ( rA) 1 SEE FIG. 2-1A REF ASSEMBLY, SEPARATOR, 110V, CCW ( ) CROSS BAR BLOCK, SEPARATOR ADJUSTING BAR, SEPARATOR RELEASE LABEL, FEEDER SEPARATOR ADJUSTING KNOB, FEMALE 5/ WASHER, NYLON, 5/16 X 1/16 THK SPRING, COMPRESSION 9-2 SCREW, SKT HD, #10-24 X 5/ FLAT WASHER, 5/16 SE-900-EIPARTSreva_1 6a

13 ASSEMBLY, SEPARATOR, 110V, CCW ( r0) (Fig. 2-1A) ASSY, MOTOR SEPARATOR, 110V, CCW, 60 HZ EA MOTOR, SEPARATOR, 110 VAC, 1/3 RPM EA CAPACITOR, 0.25 µf EA CONNECTOR, 2-POSITION MALE CONTACT, PIN, AWG BLOCK, SEPARATOR (SHROUDLESS) PLATE, SEPARATOR MOTOR MTG WHEEL, SEPARATOR 3 DIA SHAFT, SEPARATOR STANDOFF, SEPARATOR MOTOR PIN, DOWEL, 5/16 X PIN, DOWEL, 3/8 X 1-1/ STUD, SEPARATOR ADJUSTING PULLEY, TIMING, 100MXL025, 3/8B PULLEY, TIMING, 16MXL025, 3/16B BELT, TIMING, 115MXL O-RING, SEPARATOR BEARING,3/8 X 7/8, SHIELDED WASHER, NYLON 3/8 X 1/16 THK WASHER, NYLON 3/8 X 1/32 THK 17-1 NUT, HEX, 5/ SCREW, SKT HD, #6-32 X 2-1/ SCREW, SKT HD, #6-32 X 2-1/ BEARING,3/8 X 7/8, SEALED W/ SNAP RING SE-900-EIPARTSreva_1 7a

14 FIG 2-1A r0 THIS VIEW IS PROVIDED FOR REFERENCE ONLY. IT IS BEING UPDATED AND WILL BE REPLACED WHEN AVAILABLE. SE-900-EIPARTSreva_1 8a

15 ASSEMBLY, FRONT SHAFT ( r0) (Fig. 3) SHAFT, FRONT PIN, DOWEL, 1/4 X 5/ BEARING, 1/4 X 5/8 SEALED SE-900-EIPARTSreva_1 9

16 ASSEMBLY, NIP ROLLER SHAFT ( r0) (Fig. 4) SHAFT, NIP ROLLER-3/4B ROLLER, NIP, 3/4 B PULLEY, MATE, 3/4 B PULLEY, 20XL037, 1/2B WASHER, NYLON, 1/2 X 1/ KEY, WOODRUFF, 1/8 X 1/2 SE-900-EIPARTSreva_1 10

17 ASSEMBLY, MAIN SHAFT ( r0) (Fig. 5) SHAFT, MAIN PULLEY, CROWNED ROLLER, FEEDER, 1/2 B PULLEY, 20XL037, 1/2B PULLEY, TIMING, 24XL037, NO HUB WASHER, NYLON, 1/2 X 1/ KEY, SQUARE, 1/8 X 3/4 SE-900-EIPARTSreva_1 11

18 ASSEMBLY, CLUTCH SHAFT ( r0) (Fig. 6) SHAFT, CLUTCH CLUTCH, BRAKE, 24V (LENZA) PULLEY, TIMING, 22XL037, 1/2B SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ KEY, SQUARE, 1/8 X 3/4 SE-900-EIPARTSreva_1 12

19 ASSEMBLY, SUPPORT IDLER SHAFT ( r0) (Fig. 7) SHAFT, SUPPORT IDLER ROLLER, IDLER BEARING, SEALED, 3/8 X 7/ SNAP RING, 3/ WASHER, NYLON, 3/8 X 1/32 SE-900-EIPARTSreva_1 13

20 ASSEMBLY, MOTOR ( r0) (Fig. 8) MOTOR, 1/27 HP, 90VDC STANDOFF, MOTOR PULLEY, TIMING, 12XL037-5/16B n/s - 4 SCREW, SKT HD, #8-32 x 2 n/s CONTACT, PIN, AWG SE-900-EIPARTSreva_1 14

21 ASSEMBLY, CHASSIS ( r0) (Fig. 9) SIDE FRAME, RH SIDE FRAME, LH COVER, TOP BOTTOM PLATE ASSY, CLUTCH STOP EA CLUTCH STOP EA PIN, ROLL, 3/16 X 1-1/4-1 SCREW, BUTTON HD, #10-24 X 1/ NUT, PAPER SLIDE WASHER, PAPER SLIDE ASSY, KNOB, #10-24 X 1/ PIN, ROLL, 5/32 X 3/ SHIM, BEARING, 3/4 X 1-1/8 X SHIM, ARBOR, 3/8 X 5/8 X BEARING, 1/2 X 1-1/8 SEALED FOOT, SUCTION, # BUMPER, RND, #6-32 THRD SCREW, BUTTON HD, #10-24 X 3/ HEX NUT, # HEX NUT, # SCREW, PH. PAN HD, #8-32 X 3/ WASHER, FLAT, # HEX NUT, # WING NUT, # SCREW, PH. FLAT HD, #8-32 X 1/2 See next page for details SE-900-EIPARTSreva_1 15

22 FIG 9 r0 SE-900-EIPARTSreva_1 16

23 ASSEMBLY, SENSOR ARM ( r0) (Fig. 10) ARM, SENSOR ARM, SENSOR MOUNT, SENSOR SENSOR, DIFFUSE RELECTIVE 5-1 SCREW, SKT HEAD, #10-32 X SCREW, SKT HEAD, #10-24 X SCREW, SKT HEAD, #6-32 X 3/4 8-1 FLAT WASHER # HEX NUT, # CONNECTOR, 3-POS, FEMALE, (.093) ACTUAL ASSEMBLY ON FEEDER IS OPPOSITE HAND TO VIEW SHOWN DRAWING IS BEING UPDATED AND WILL BE REPLACED WHEN AVAILABLE SE-900-EIPARTSreva_1 17

24 ASSEMBLY, TRAILING ARM ( r0) (Fig. 11) PLATE, ROLLER MTG SPACER, TONGUE ROLLER, TONGUE WEIGHT 5-2 SCREW, PHILIPS HEAD, #8-32 X 3/8 6-2 SCREW, PHILIPS HEAD, #8-32 X 1-1/8 N/S - 4 #8 INTERNAL TOOTH STAR WASHER SE-900-EIPARTSreva_1 18

25 ASSEMBLY, SIDE GUIDES ( r0) (Fig. 12) GUIDE, FRONT PAPER (Shrouded separator) SIDE GUIDE, LH SIDE GUIDE, RH BRACKET, SIDE GUIDE MTG HANDLE, RATCHET, #10-24 X 5/ ASSY, KNOB, #10-24 X 3/8 7-4 SCREW, FLAT HD, #8-32 X 1/2 8-4 SCREW, FLAT HD, #6-32 X 5/16 Note: Item 1-P/N can only be used with shrouded separators. Use P/N when replacing a shrouded separator with the shroudless version. SE-900-EIPARTSreva_1 19

26 ASSEMBLY, SIDE GUIDES ( rA) (Fig. 12A) GUIDE, FRONT PAPER (Shroudless separator) SIDE GUIDE, LH SIDE GUIDE, RH BRACKET, SIDE GUIDE MTG HANDLE, RATCHET, #10-24 X 5/ ASSY, KNOB, #10-24 X 3/8 7-4 SCREW, FLAT HD, #8-32 X 1/2 8-4 SCREW, FLAT HD, #6-32 X 5/16 SE-900-EIPARTSreva_1 19a

27 ASSEMBLY, PAPER SLIDE ( r0) (FIG. 13) BRACKET, PAPER SLIDE SHAFT, PAPER SLIDE SLIDE, PAPER SNAP RING, 1/ FT ANTI-SKID TAPE, BLACK SE-900-EIPARTSreva_1 20

28 ASSEMBLY, PAPER KNOCKDOWN ( r0) (FIG. 14) ASSY, KNOB, #10-24 X 1/ ASSY, KNOB, #8-32 X 3/ BLOCK, KNOCKDOWN BRACKET, KNOCKDOWN GUIDE, SPRING STEEL 6-1 SCREW, PHILIPS HD, #8-32 X 1/4 7-1 SCREW, SKT HD, #10-24 X 3/8 8-1 FLAT WASHER, #10 N/S - 1 LOCK WASHER, #10 QTY (2) REQUIRED PER FEEDER-TO BE MOUNTED ON CUSTOMER EQUIPMENT SE-900-EIPARTSreva_1 21

29 ASSEMBLY, ELECTRICAL ( ) (FIG. 15) SWITCH, ROCKER - RED - ILLUM TERMINAL STRIP 12 CONN. (FEED CIRCUIT BREAKER 2 AMP (FEEDER) CONTECH FEEDER CONTROL EEPROM FOR I/O BOARD (W/PROGRAM) RECEPTACLE, POWER CORD KNOB, POTENTIOMETER (KB) CORD, POWER, 90 ANGLE PLATE, SWITCH COVER TRANSFORMER (120V) DIAL, SPEED POT (KB) POT KIT CONNECTOR, 3- POS FEMALE (.093) CONNECTOR, 5- POS FEMALE (.093) CONNECTOR, 10 PIN RECEP-MOLEX CONNECTOR, 16 PIN RECEP-MOLEX SPACER, NYLON #6 THRU X WASHER, FIBER #6 X CONTACT, SOCKET AWG SOCKET, AWG NO DRAWING AVAILABLE AT THIS PUBLICATION DATE SE-900-EIPARTSreva_1 22

PITNEY BOWES Sure-Feed Engineering. 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual. 900-EI_PARTS_rev0 1

PITNEY BOWES Sure-Feed Engineering. 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual. 900-EI_PARTS_rev0 1 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual 900-EI_PARTS_rev0 1 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s).