PITNEY BOWES Sure-Feed Engineering. 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual. 900-EI_PARTS_rev0 1

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1 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual 900-EI_PARTS_rev0 1

2 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s). It identifies the version, date of issue and revisions and changes. VERSION DATE CHANGES 900-EI_PARTS_REV ORIGINAL RELEASE REVISION CONVENTIONS-DOCUMENT VERSION: name of document with revision_level of entire document- level designates minor changes that do not require revision change DATE: date of issue for copying and publication of document. CHANGES: details of document revision_level. REVISION CONVENTIONS-PAGES DRAWING NO. /REVISION: references actual engineering drawing revision used in this document. NOTE: item no. in this document BOM corresponds with item no. of referenced engineering drawing. BOM: i.e. BOM title containing ( rA) refers to drawing number ( ) and drawing revision (ra, B,... ZZZ) Item number revision- signifies new addition to drawing P/N revision- signifies part number change due to obsoletion, unavailability and/or major change of part Qty revision- self-explanatory Description revision- signifies change in part name DRAWING: Figure number / revision- signifies the corresponding BOM in this document. Different revision figures are retained due to manufacturing changes made over time. 900-EI_PARTS_rev0 i

3 900 EI FEEDER ENVELOPE INSERTER 900-EI_PARTS_rev0 2

4 TABLE OF CONTENTS 900 EI FEEDER FEEDER ASSEMBLY (FIG. 1) V SEPARATOR W/CROSSBAR (FIG. 2) 6 110V SEPARATOR (FIG. 2A) 7-8 FRONT SHAFT (FIG. 3) 9 NIP ROLLER SHAFT (FIG. 4) 10 MAIN SHAFT (FIG. 5) 11 CLUTCH SHAFT (FIG. 6) 12 IDLER SUPPORT SHAFT (FIG. 7) 13 MOTOR (FIG. 8) 14 CHASSIS (FIG. 9) SENSOR ARM (FIG. 10) 17 TRAILING ARM (FIG. 11) 18 SIDE GUIDES (FIG. 12) 19 PAPER SLIDE (FIG. 13) 20 KNOCKDOWN (FIG. 14) 21 ELECTRICAL (FIG. 15) EI_PARTS_rev0 3

5 900 EI FEEDER ASSEMBLY (Fig. 1) ( r0) 1 SEE FIG. 2 1 ASSY, 110V SEPARATOR W/CROSSBAR ( ) 2 SEE FIG. 3 1 ASSEMBLY, FRONT SHAFT ( ) 3 SEE FIG. 4 1 ASSEMBLY, NIP ROLLER SHAFT ( ) 4 SEE FIG. 5 1 ASSEMBLY, MAIN SHAFT ( ) 5 SEE FIG. 6 1 ASSEMBLY, CLUTCH SHAFT ( ) 6 SEE FIG.7 1 ASSEMBLY, IDLER SUPPORT SHAFT ( ) 7 SEE FIG. 8 1 ASSEMBLY, MOTOR ( ) 8 SEE FIG. 9 1 ASSEMBLY, CHASSIS ( ) 9 SEE FIG ASSEMBLY, SENSOR ARM ( ) 10 SEE FIG ASSEMBLY, TRAILING ARM ( ) 11 SEE FIG ASSEMBLY, SIDE GUIDES ( ) 12 SEE FIG ASSEMBLY, PAPER SLIDE ( ) BELT, RED GUM BELT, TIMNG, 90XL BELT, TIMNG, 110XL NOT USED GUIDE, EXTENSION 18-2 SCREW, SKT HEAD, #10-24 X 3/ NUT, HEX, # SEE FIG ASSEMBLY, KNOCKDOWN ( ) See next page for details 900-EI_PARTS_rev0 4

6 FIG 1 r0 900-EI_PARTS_rev0 5

7 900 EI FEEDER ASSEMBLY (Fig. 2) 110V SEPARATOR W/CROSS BAR ( r0) 1 SEE FIG. 2A REF ASSEMBLY, SEPARATOR, 110V, CCW ( ) CROSS BAR BLOCK, SEPARATOR ADJUSTING BAR, SEPARATOR RELEASE LABEL, FEEDER SEPARATOR ADJUSTING KNOB, FEMALE 5/ WASHER, NYLON, 5/16 X 1/16 THK SPRING, COMPRESSION 9-2 SCREW, SKT HD, #10-24 X 5/ FLAT WASHER, 5/ EI_PARTS_rev0 6

8 ASSEMBLY, SEPARATOR, 110V, CCW ( r0) (Fig. 2A) ASSY, MOTOR PLATE MTG, RH EA PLATE, MOTOR MOUNT EA BEARING,3/8 X 7/8, SHIELDED ASSY, MOTOR SEPARATOR, 110V, CCW, 60 HZ EA MOTOR, SEPARATOR, 110 VAC, 1/3 RPM EA CAPACITOR, 0.25 µf EA CONNECTOR, 2-POSITION MALE BLOCK, SEPARATOR 3 ROLLER WHEEL, SEPARATOR 3 DIA SHROUD, SEPARATOR SHAFT, SEPARATOR STANDOFF, SEPARATOR MOTOR BEARING,3/8 X 7/8, SHIELDED STUD, SEPARATOR ADJUSTING PIN, DOWEL, 5/16 X PULLEY, TIMING, 16MXL025, 3/16B PULLEY, TIMING, 100MXL025, 3/8B BELT, TIMING, 115MXL O-RING, SEPARATOR WASHER, NYLON 3/8 X 1/16 THK WASHER, NYLON 3/8 X 1/32 THK PIN, DOWEL, 3/8 X 1-1/ NUT, HEX, 5/ SCREW, FLAT HD, #8-32 X 1/ SCREW, SKT HD, #6-32 X 2-1/2 See next page for details 900-EI_PARTS_rev0 7

9 FIG 2A r0 900-EI_PARTS_rev0 8

10 ASSEMBLY, FRONT SHAFT ( r0) (Fig. 3) SHAFT, FRONT PIN, DOWEL, 1/4 X 5/ BEARING, 1/4 X 5/8 SEALED 900-EI_PARTS_rev0 9

11 ASSEMBLY, NIP ROLLER SHAFT ( r0) (Fig. 4) SHAFT, NIP ROLLER-3/4B ROLLER, NIP, 3/4 B PULLEY, MATE, 3/4 B PULLEY, 20XL037, 1/2B WASHER, NYLON, 1/2 X 1/ KEY, WOODRUFF, 1/8 X 1/2 900-EI_PARTS_rev0 10

12 ASSEMBLY, MAIN SHAFT ( r0) (Fig. 5) SHAFT, MAIN PULLEY, CROWNED ROLLER, FEEDER, 1/2 B PULLEY, 20XL037, 1/2B PULLEY, TIMING, 24XL037, NO HUB WASHER, NYLON, 1/2 X 1/ KEY, SQUARE, 1/8 X 3/4 900-EI_PARTS_rev0 11

13 ASSEMBLY, CLUTCH SHAFT ( r0) (Fig. 6) SHAFT, CLUTCH CLUTCH, BRAKE, 24V (LENZA) PULLEY, TIMING, 22XL037, 1/2B SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ KEY, SQUARE, 1/8 X 3/4 900-EI_PARTS_rev0 12

14 ASSEMBLY, SUPPORT IDLER SHAFT ( r0) (Fig. 7) SHAFT, SUPPORT IDLER ROLLER, IDLER BEARING, SEALED, 3/8 X 7/ SNAP RING, 3/ WASHER, NYLON, 3/8 X 1/ EI_PARTS_rev0 13

15 ASSEMBLY, MOTOR ( r0) (Fig. 8) MOTOR, 1/27 HP, 90VDC STANDOFF, MOTOR PULLEY, TIMING, 12XL037-1/2B - 4 SCREW, SKT HD, #10-24 X 1/2 900-EI_PARTS_rev0 14

16 ASSEMBLY, CHASSIS ( r0) (Fig. 9) SIDE FRAME, RH SIDE FRAME, LH COVER, TOP BOTTOM PLATE ASSY, CLUTCH STOP EA CLUTCH STOP EA PIN, ROLL, 3/16 X 1-1/ NUT, PAPER SLIDE WASHER, PAPER SLIDE ASSY, KNOB, #10-24 X 1/ PIN, ROLL, 5/32 X 3/ SHIM, BEARING, 3/4 X 1-1/8 X SHIM, ARBOR, 3/8 X 5/8 X BEARING, 1/2 X 1-1/8 SEALED FOOT, SUCTION, # BUMPER, RND, #6-32 THRD SCREW, SKT HD, #10-24 X 3/ HEX NUT, # HEX NUT, #8-32 See next page for details 900-EI_PARTS_rev0 15

17 FIG 9 r0 900-EI_PARTS_rev0 16

18 ASSEMBLY, SENSOR ARM ( r0) (Fig. 10) ARM, SENSOR ARM, SENSOR MOUNT, SENSOR SENSOR, DIFFUSE RELECTIVE 5-2 SCREW, SKT HEAD, #10-24 X 5/8 6-1 SCREW, SKT HEAD, #10-24 X SCREW, SKT HEAD, #6-32 X 3/4 8-1 FLAT WASHER # HEX NUT, # CONNECTOR, 3-POS, FEMALE, (.093) 900-EI_PARTS_rev0 17

19 ASSEMBLY, TRAILING ARM ( r0) (Fig. 11) PLATE, ROLLER MTG SPACER, TONGUE ROLLER, TONGUE WEIGHT 5-1 SCREW, BUTTON HEAD, #8-32 X 3/8 6-1 SCREW, BUTTON HEAD, #8-32 X 1-1/8 900-EI_PARTS_rev0 18

20 ASSEMBLY, SIDE GUIDES ( r0) (Fig. 12) GUIDE, FRONT PAPER SIDE GUIDE, LH SIDE GUIDE, RH BRACKET, SIDE GUIDE MTG HANDLE, RATCHET, #10-24 X 5/ ASSY, KNOB, #10-24 X 3/8 7-4 SCREW, FLAT HD, #8-32 X 3/8 8-4 SCREW, FLAT HD, #6-32 X 3/8 900-EI_PARTS_rev0 19

21 ASSEMBLY, PAPER SLIDE ( r0) (FIG. 13) BRACKET, PAPER SLIDE SHAFT, PAPER SLIDE SLIDE, PAPER SNAP RING, 1/ FT ANTI-SKID TAPE, BLACK 900-EI_PARTS_rev0 20

22 ASSEMBLY, PAPER KNOCKDOWN ( r0) (FIG. 14) ASSY, KNOB, #10-24 X 1/ ASSY, KNOB, #8-32 X 3/ BLOCK, KNOCKDOWN BRACKET, KNOCKDOWN GUIDE, SPRING STEEL 6-1 SCREW, BUTTON HD, #8-32 X 1/4 7-1 SCREW, SKT HD, #10-24 X 3/8 8-1 FLAT WASHER, #10 QTY (2) REQUIRED PER FEEDER-TO BE MOUNTED ON CUSTOMER EQUIPMENT 900-EI_PARTS_rev0 21

23 ASSEMBLY, ELECTRICAL ( ) (FIG. 15) SWITCH, ROCKER - RED - ILLUM TERMINAL STRIP 12 CONN. (FEED CIRCUIT BREAKER 2 AMP (FEEDER) CONTECH FEEDER CONTROL EEPROM FOR I/O BOARD (W/PROGRAM) RECEPTACLE, POWER CORD KNOB, POTENTIOMETER (KB) CORD, POWER, 90 ANGLE PLATE, SWITCH COVER TRANSFORMER (120V) DIAL, SPEED POT (KB) POT KIT CONNECTOR, 3- POS FEMALE (.093) CONNECTOR, 5- POS FEMALE (.093) CONNECTOR, 10 PIN RECEP-MOLEX CONNECTOR, 16 PIN RECEP-MOLEX SPACER, NYLON #6 THRU X WASHER, FIBER #6 X EI_PARTS_rev0 22

PITNEY BOWES Sure-Feed Engineering 900 ECO-EI. Economy Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual. 900-ECO-EI_PARTS_rev0 1

PITNEY BOWES Sure-Feed Engineering 900 ECO-EI. Economy Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual. 900-ECO-EI_PARTS_rev0 1 900 ECO-EI Economy Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual 900-ECO-EI_PARTS_rev0 1 VERSION HISTORY The table below summarizes the history of this document as it is published onto