Instructions for Ordering

Transcription

1 Instructions for Ordering This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, single slide models and styles offered within the Enviro line. For more specific parts information, please contact an authorized representative or consult the Factory s Customer Service. ASI Technologies reserves the right to discontinue any part and make design changes without notice. REPLACEMENT PARTS General Instructions for Ordering Door Parts Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed. Refer to the information tag on your door and record the: 1. Door model number 2. Job number 3. Door number 4. Manufacturing date 5. Electrical wiring diagram number Use part numbers referenced in this manual. If the item is not found in the manual, the product code on the back of the item is helpful. If your door has no information label, the approximate purchase date is helpful. Once you have gathered the information above, call: or Order Parts Online at: and follow the Parts link Manual Part Number: 17A ASI Technologies, Inc. Page 37

2 XP 2500 Manual & Power Door Identification Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. Each door has a label showing job number, model number and manufacturing date. The following is a description of labels and their locations. Product Label Manual Doors ASI TECHNOLOGIES, INC. Product Label Powered Doors ASI TECHNOLOGIES, INC. MILWAUKEE WISCONSIN MADE IN USA MILWAUKEE WISCONSIN MADE IN USA DOOR MODEL JOB NUMBER DOOR NUMBER DOOR MODEL JOB NUMBER DOOR NUMBER MFG. DATE INSPECTED BY MFG. DATE INSPECTED BY OPERATOR TYPE MODEL # WIRING DIAGRAM ID Tag Location HORSEPOWER VOLTAGE/PHASE HZ AMPERAGE PRODUCT LABEL PRODUCT LABEL ID Tag: XP 2500 Manual ID Tag: XP 2500 Power When ordering parts, have your ASI job number and door number available. Page ASI Technologies, Inc. Manual Part Number: 17A

3 Header Assemblies Job Number, Door Number and Manufacture Date Item # Part # Description 1 80D008 Header Assy, Single-Slide, Alum, Right Hand, Manual 2 80D009 Header Assy, Single-Slide, Alum, Left Hand, Manual 3 80D012 Header Assy, Single-Slide, Alum, Right Hand, Power 4 80D013 Header Assy, Single-Slide, Alum, Left Hand, Power Manual Part Number: 17A ASI Technologies, Inc. Page 39

4 XP 2500 Manual & Power Header Assembly, Manual, RH Part # 80D B232 Header Assy, Manual, Rh Single-Slide, XP Door B024 Roller Truck Assy, Manual, S/Sld XP Door B017 Bulb / Blade Seal, Top A239 Cover, Aluminum Header B281 End Stop, Roller Truck, RH B1174 End Stop, Roller Truck, LH A054 Block, End Stop A159 Shim, Keeper Bar, Hdpe, XP Doors A276 Shim, Keeper Bar, XP Door B215 Keeper Bar A182 Washer, Flat, 1/4, Standard, Zn A061 Screw, 5/16-18 X 1.00, Hhcs, Zn A332 Nut, Hex, 5/16-18, Nylock, Zn A063 Washer, Flat, 3/8, Zn A298 Screw, 3/8-16 X 1.75, Hhcs, Zn A109 3/8-16 X 1.000, Hhcs, Zn A216 Nut, 3/8-16. Wzlk, Zn A542 Screw, #8 X.75, Sldr, Hex A158 Screw, #10 X.625, Ph Trsms, SS A086 Grommet,.875 ID A003 Junction Box, Weatherproof, 2-Gang A004 Cover, Electrical, Blank, 2-Gang A221 Bushing, Snap 2 Note: Items 20, 21, 22, & 23 are used on Freezer Option Only Job Number, Door Number and Page ASI Technologies, Inc. Manual Part Number: 17A

5 Header Assembly, Manual, LH Part # 80D B262 Header Assy, Manual, LH Single-Slide, XP Door B024 Roller Truck Assy, Manual, S/Sld XP Door B017 Bulb / Blade Seal, Top A239 Cover, Aluminum Header B281 End Stop, Roller Truck, RH B1174 End Stop, Roller Truck, LH A054 Block, End Stop A159 Shim, Keeper Bar, Hdpe, XP Doors A276 Shim, Keeper Bar, XP Door B215 Keeper Bar A182 Washer, Flat, 1/4, Standard, Zn A061 Screw, 5/16-18 X 1.00, Hhcs, Zn A332 Nut, Hex, 5/16-18, Nylock, Zn A063 Washer, Flat, 3/8, Zn A298 Screw, 3/8-16 X 1.75, Hhcs, Zn A109 3/8-16 X 1.000, Hhcs, Zn A216 Nut, 3/8-16. Wzlk, Zn A542 Screw, #8 X.75, Sldr, Hex A158 Screw, #10 X.625, Ph Trsms, SS A086 Grommet,.875 ID A003 Junction Box, Weatherproof, 2-Gang A004 Cover, Electrical, Blank, 2-Gang A221 Bushing, Snap 2 Note: Items 20, 21, 22, & 23 are used on Freezer Option Only Job Number, Door Number and Manual Part Number: 17A ASI Technologies, Inc. Page 41

6 XP 2500 Manual & Power Header Assembly, Power, RH Part # 80D B139 Header Assy, Machined, Power, RH, Mkt Door B023 Roller Truck Assy, Power, RH, XP Door B017 Bulb / Blade Seal, Top A239 Cover, Aluminum Header B281 End Stop, Roller Truck, RH B1174 End Stop, Roller Truck, LH A054 Block, End Stop A245 Riser Block, Idler Wheel, XP Door B075 Roller Wheel Idler Assy, XP Door B279 Bracket, Motor Mtg, RH, XP Door B044 Nord Sk172.1F-80L/4 Motor A129 Bushing, Drive A122 Sprocket, Drive A135 Belt, Single-Slide, XP Door A159 Shim, Keeper Bar, HDPE, XP Doors A276 Shim, Keeper Bar, XP Door B215 Keeper Bar 1 Note: Item 34 used on Freezer Option Only 18 41A364 Screw, 3/8-16 X Slotted Fhms A216 Nut, 3/8-16. Wzlk, Zn A182 Washer, Flat, 1/4, Standard, Zn A061 Screw, 5/16-18 X 1.00, HHCS, Zn A332 Nut, Hex, 5/16-18, Nylock, Zn A109 3/8-16 X 1.000, HHCS, Zn A158 Screw, #10 X.625, PH TRSMS, SS A063 Washer, Flat, 3/8, Zn A298 Screw, 3/8-16 X 1.75, HHCS, Zn A542 Screw, #8 X.75, SLDR, Hex A119 Washer, Lock, 1/2, Reg Split A120 Nut, 1/2-13, Hex, Zn A388 Screw, 1/2-13 X 1.00, HHCS, Zn A003 Junction Box, Weatherproof, 2-Gang A004 Cover, Electrical, Blank, 2-Gang A086 Grommet,.875 ID A221 Bushing, Snap 2 Job Number, Door Number and Page ASI Technologies, Inc. Manual Part Number: 17A

7 Header Assembly, Power, LH Part # 80D B260 Header Assy, Machined, Power, LH, Mkt Door B261 Roller Truck Assy, Power, LH, XP Door B017 Bulb / Blade Seal, Top A239 Cover, Aluminum Header B281 End Stop, Roller Truck, RH B1174 End Stop, Roller Truck, LH A054 Block, End Stop A245 Riser Block, Idler Wheel, XP Door B075 Roller Wheel Idler Assy, XP Door B1173 Bracket, Motor Mtg, Lh, XP Door B044 Nord Sk172.1F-80L/4 Motor A129 Bushing, Drive A122 Sprocket, Drive A135 Belt, Single-Slide, XP Door A159 Shim, Keeper Bar, HDPE, XP Doors A276 Shim, Keeper Bar, XP Door B215 Keeper Bar 1 Note: Item 34 used on Freezer Option Only 18 41A364 Screw, 3/8-16 X Slotted FHMS A216 Nut, 3/8-16. Wzlk, Zn A182 Washer, Flat, 1/4, Standard, Zn A061 Screw, 5/16-18 X 1.00, HHCS, Zn A332 Nut, Hex, 5/16-18, Nylock, Zn A109 3/8-16 X 1.000, HHCS, Zn A158 Screw, #10 X.625, PH TRSMS, SS A063 Washer, Flat, 3/8, Zn A298 Screw, 3/8-16 X 1.75, HHCS, Zn A542 Screw, #8 X.75, SLDR, Hex A119 Washer, Lock, 1/2, Reg Split A120 Nut, 1/2-13, Hex, Zn A388 Screw, 1/2-13 X 1.00, HHCS, Zn A086 Grommet,.875 ID A003 Junction Box, Weatherproof, 2-Gang A004 Cover, Electrical, Blank, 2-Gang A221 Bushing, Snap 2 Job Number, Door Number and Manual Part Number: 17A ASI Technologies, Inc. Page 43

8 XP 2500 Manual & Power Roller Truck Assemblies 24B024, Manual RH/LH 24B023, Power RH, 24B261, Power LH 1 13B1148 BRACE, TROLLEY, SINGLE-SLIDE XP DOOR B824 TROLLEY OPTION, XP-IXP DOOR B1149 BELT BRACKET, RH & LH SLIDES A191 CLAMP PLATE, 8MM HTD BELT A061 SCREW, 5/16-18 x 1.00, HHCS, ZN A126 WASHER, FLAT, STD, 5/16, ZN A093 WASHER, LOCK, 5/16, ZN A092 HEX NUT, 5/16-18, ZN A115 HOLE PLUG, 302 S/S, 1-3/8" DIA. 6 Note: 24B023 (Power RH) Shown. For 24B024 Manual Roller Trucks, item #3, Belt Bracket, item #4, Clamp Plate, and related fasteners omitted. For 24B261 (Power LH), items # 3, #4 and related fasteners are installed on other end of assembly. Trolley Option, # 55B B022 TROLLEY ASSEMBLY, XP-IXP DOOR B298 TROLLEY ASSEMBLY, HEAVY DUTY, XP-IXP DOOR 1 Job Number, Door Number and Page ASI Technologies, Inc. Manual Part Number: 17A

9 Door Panel Assemblies 86D011F1, XP Door Assembly, <=96 HIC, Single-Slide, 2 Panel 86D012F1, XP Door Assembly, >96 <144 HIC, Single-Slide, 3 Panel 86D013F1, XP Door Assembly, >144 HIC, Single-Slide, 4 Panel 86D011F1 2-Panel <=96 HIC 86D012F1 3-Panel >96 <144 HIC 86D013F1 4-Panel >144 HIC Manual Part Number: 17A ASI Technologies, Inc. Page 45

10 XP 2500 Manual & Power Door Panel Assemblies Exploded View Job Number, Door Number and a 3b b a Note: 3-Panel RH Door Assembly (86D012F1) Shown. Refer to BOM for part differences between door assemblies. Page ASI Technologies, Inc. Manual Part Number: 17A

11 Door Panel Assembies - Bill of Material 86D011F1, 2-Panel, RH - 86D011F2, 2-Panel, LH 86D012F1, 3-Panel, RH - 86D012F2, 3-Panel, LH 86D013F1, 4-Panel, RH - 86D013F2, 4-Panel, LH Job Number, Door Number and ITEM PART # DESCRIPTION 86D011 F1 QTY 86D011 F2 QTY 86D012 F1 QTY 86D012 F2 QTY 86D013 F1 QTY - 86D011F1 DOOR ASSY, <=96 HIC, S\SLD, RH, XP DOOR X D011F2 DOOR ASSY, <=96 HIC, S\SLD, LH, XP DOOR - X D012F1 DOOR ASSY, >96 <=144 HIC, S\SLD, RH, XP DOOR - - X D012F2 DOOR ASSY, >96 <=144 HIC, S\SLD, LH, XP DOOR X D013F1 DOOR ASSY, >144 HIC, S\SLD, RH, XP DOOR X D013F2 DOOR ASSY, >144 HIC, S\SLD, LH, XP DOOR X 86D013 F2 QTY 1 14B094 PANEL CLIP, TOP, XP DOOR A274 BACKING PLATE, UPPER, XP DOOR B022 PANEL, TOP, >96 <=144 HIC, S\SLD, XP DOOR a 32B023 DOOR PANEL, TOP, <=96 HIC, S\SLD, XP DOOR b 32B024 PANEL, TOP, >144 HIC, S\SLD, XP DOOR B089 PANEL CLIP, HORIZONTAL, SINGLE-SLIDE, XP-IXP DOOR B021 PANEL, CENTER, >96 <=144 HIC, S\SLD, XP DOOR b 32B025 PANEL, CENTER, >144 HIC, S\SLD, XP DOOR B020 DOOR PANEL, BOTTOM, S\SLD, XP DOOR B095 PANEL CLIP, BOTTOM, XP-IXP DOOR A026 GASKET, BOTTOM, 9", SINGLE-SLIDE, XP DOOR B046 EXTRUSION, DOOR BTM, SINGLE-SLIDE XP DOOR B1269 DOOR MOUNT, SPRING BRACKET B088 EXTRUSION, TENSION ROD, SINGLE-SLIDE, XP DOOR B271 ROD ASSY, SINGLE-SLIDE, XP DOOR B091 PANEL CLIP, SIDE, SINGLE-SLIDE, XP DOOR B756 OUTER PULL HANDLE, CHROME A760 HANDLE, TEAR DROP, PLASTIC B038 ROD END, PANEL, XP-IXP DOOR A160 WEDGE, RH, ROLLER WHEEL, XP DOOR a 11A158 WEDGE, LH, ROLLER WHEEL, XP DOOR A277 Bushing, Snap, Heyco # 2017, SB A119 WASHER, LOCK, 1/2, REG SPLIT A200 NUT, 1/2-20, HEX, ZN A489 SCREW, 1/4-20 x.750, SL PHMS, ZN A015 SCREW, 1/4-20 X 1.00 PH OHMS SS A158 SCREW, #10 x.625, PH TRSMS, SS A260 HEAT TAPE (Freezers Only) CONSULT FACTORY Manual Part Number: 17A ASI Technologies, Inc. Page 47

12 XP 2500 Manual & Power Padlock Hasp Assembly 24C042F1, Manual, RH 24C042F2, Manual, LH 24C042F3, Power, RH w/ Electric Cutout Assembly 24C042F4, Power, LH w/ Electric Cutout Assembly Item Part No. Description 1 24C041F1 Assembly, padlock hasp & swing arm, RH 24C041F2 Assembly, padlock hasp & swing arm, LH 2 13B110 Shroud 3 41A518 Screw, #8 32 2", SL, PHMS 4 17A005 Label, padlock hasp body 5 13A076 Mounting block, limit switch 6 41A519 Screw, # /2", SL, FHM 6 Job Number, Door Number and The following are on power operated models only 7 23A018 Cutout switch 8 22A038 Cord grip 9 41A517 Screw, #8 32 1", SL, RHMS 10 22A037 Grommet, #Z 3190 Face Frame Assembly & Gasket 76B001F1, Face-Frame, XP Door, <=96 HIC 76B001F2, Face-Frame, XP Door, >96 <=120 HIC 76B001F3, Face-Frame, XP Door, >120 <=144 HIC 76B001F4, Face-Frame, XP Door, >144 HIC TO LOCK: LIFT ARM UP AND SWING OUT WHEN NOT IN USE: SWING ARM BACK AND DOWN INTO NOTCH B001 ASSY, FACE FRAME, XP DOOR B090 EXTRUSION, FACE FRAME, MACHINED, XP DOOR B187 EXTRUSION,FACE FRAME, CUT, XP DOOR B016 BULB / BLADE SEAL, FACE FRAME A080 WASHER, FLAT STD, #10, ZN AS REQ. 5 41A232 SCREW, #10 X.75, PH TRSMS,SS AS REQ. 6 22A260 HEAT TAPE (Freezer Only) AS REQ. Page ASI Technologies, Inc. Manual Part Number: 17A

13 Floor Hardware 1 24B274 ASSY, ROLLER GUIDE, LEAD EDGE, XP DOOR B275 ASSY, ROLLER GUIDE, TRAILING EDGE, XP DOOR A503 BOLT, 1/2-13 x 1.50, CARRIAGE, ZN A043 WASHER, FLAT, 1/2, STANDARD, ZN 8 Job Number, Door Number and Manufacture Date Pull Station (Optional) Item Part No. Description 1 24B102F1 Ceiling pull switch, unheated 24B102F2 Ceiling pull switch, heated 1 1 Push Buttons (Optional) Item Part No. Description 1 24B029F1 Push button station, unheated 2 24B029F2 Push button station, heated 1 2 Radio Control System (Optional) Item Part No. Description 23A183 Receiver, radio control 23A184 Transmitter, radio control Job Number, Door Number and Manual Part Number: 17A ASI Technologies, Inc. Page 49

14 XP 2500 Manual & Power Motion Detector (Optional) Item Part No. Description 23A158 Auto microwave detector 13B335 Bracket 17C177 Installation guide Loop Detector (Optional) Job Number, Door Number and Item Part No. Description Item Part No. Description 23A019 Loop detector, 24 VAC 416A 7 22A085 Wire, 14 gage, black, 7 strand #XHHW 23A160 Embedding sealer 17C174 Installation guide, loop detector Page ASI Technologies, Inc. Manual Part Number: 17A

15 Control Panel Assembly 18D /230V 18D V Item Part No. Description 1 23b102 Drive, Variable Frequency, 230V 1 23B103 Drive, Variable Frequency, 460V 2 23B104 Brake Resistor, 230V 2 23B105 Brake Resistor, 230V 3 23B101 Controller, w/display (Not Shown) 4 23B107 Transformer, 100VA 5 23B108 Contactor, 3-Phase 6 23B109 Power Supply, 24VDC 7 23B110 Overload, Thermal 8 23B279 Cable, Mod-Bus (Not Shown) 2 7 Job Number, Door Number and Manual Part Number: 17A ASI Technologies, Inc. Page 51