Part Numbers for Brake Coils, Brake Assemblies, Rotors, Stators and Attaching Screws JJ-2, LL-2, RR-2, AND RRT-2. AA-2, C-2, F-2 and H-2

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1 Part Name Electric Brake Assembly - Complete Brake Coil Drive Shaft & Pinion S/A (items thru , as applicable) Rotor & Shaft Assembly Stator (60 HZ) (50 HZ) A, B, and E (60 HZ) (50 HZ) s for Brake Coils, Brake Assemblies, Rotors, Stators and Attaching Screws 230/ (60 HZ) (50 HZ) Models and Voltages AA, C, F and H A-2, B-2 and E / (60 HZ) 2860 (50 HZ) AA-2, C-2, F-2 and H A Part Name Electric Brake Assembly - Complete Brake Coil Drive Shaft & Pinion S/A (items thru , as applicable) Attaching Screws *3/4 Motor Assembly Motor End Plate J, L, R, AND RT /60 230/ *3/4 Motor includes Stator, Rotor and Shaft Assembly and End Bell. **Motor Kit Includes B & B2 Brake Jumpers. Models and Voltages JJ, LL, RR, ANDRRT J-2, L-2, 4-2, AND RT-2 230/ (8 Teeth and 3 Teeth Hub) for Models J, J-2, JJ, & JJ (2 Teeth and 3 Teeth Hub) for Models L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, Rt-2, RRT, and RRT **367040K **367050K JJ-2, LL-2, RR-2, AND RRT Note: Except as indicated above, Electric Brake Assemblies, Brake Coils, Rotor Assemblies and Stators listed under 230/460 are also suitable for operation on 220/ or 220/ Those listed under 230 are also suitable for operation on and those listed under 460 are also suitable for operation on or Note: CM Extraction Tool Code 2763 Can Be Ordered Separately for Removal of Individual Wires from Motor or Wiring Harness Plugs.

2 52 for Packaged Lubricants Used in the Lodestar Electric Chain Hoists (Refer to page 5 for Lubrication Instructions) Lubricant Usage Hoist Gears Spline on end of Drive Shafts Type of Lubricant Grease (Special) Oil-Graphite Mixture s and Packaged Quantity of Lubricants for ½ lb. Can 2866 for lb. Can 2867 for 4 lb. Can for Pint Can Load Chain Oil for Pint Can 2869 for Gal. Can Limit Switch Shaft Threads *Oil 3 in or Light Machine Oil-obtain locally Lower Hook Thrust Bearing *Oil Heavy Machine Oilobtain locally *These oils are not furnished by CM in Packaged Quantities. When ordering lubricants, specify the type of lubricant, part number and packaged quantity required. Touch-up Paints for Lodestar Electric Chain Hoists and Series 635 Low Headroom Trolleys:. Hoist. Order *() case (2-2 oz. Aerosol Cans) of Orange Touch-Up paint Trolley. Order *() case (2-2 oz. Aerosol Cans) of Black Touch-Up paint *Touch-up paints are only available in case quantities. Note: When painting Hoists or Trolleys, also order warning labels, identification labels, etc. that may be coated during painting. Notes

3 Notes 53

4 54 Models A, A-2, AA, AA-2, B, B-2, C, C-2, E, E-2, F, F-2, H, & H-2 HOIST FRAME COMPONENTS GENERAL LAYOUT Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, & RRT-2

5 A 627-5B Motor Housing Cover Gasket (Weatherproof Units Only) Back Frame Cover Gasket (Weatherproof Units Only) Motor Cover and Back Frame Cover Alignment Pins Motor Housing Cover Screws Motor Housing Cover Screw Lockwashers Standard Units Weatherproof Units Motor Housing Cover Orange Black CSA Covers w/drain slot (Orange) Motor Housing Orange Black Motor Housing Wire Way Gasket Motor Housing Spacer Gasket Gear Housing Orange Black Gear Housing Gasket Back Frame Orange Black Back Frame Cover Orange Black CSA Cover w/drain slot (Orange) Back Frame Cover Screw Lockwasher Standard Units Weatherproof Units Back Frame Cover Screw Back Frame Seal Screw Capacity Label Series Label Electrical Warning Label As As Hoist Frame Components A, A-2, AA, AA-2, B, B-2, C, C-2, F, F-2 E, E-2, H, H (Includes , 446 & 447) (Includes ,446, 447) C 27028B (Includes & 627-2) (Includes & 627-2) 28009B 28009C (3 Required) (3 Required) (3 Required) (/8 Ton), (/4 Ton), (/2 Ton), ( Ton) Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2 R, R-2, RR, RR C 24008B B (Also order ) 36008C (Also order ) (Also order ) (4 Required) (4 Required) (4 Required) (/2 Ton), 3520 ( Ton), (2 Ton), (3 Ton) RT, RT-2, RRT, RRT

6 COMPLETE SWIVEL HOOK SUSPENSION LODESTAR HOIST UPPER SUSPENSION COMPLETE RIGID HOOK SUSPENSION COMPLETE LUG SUSPENSION TRIPLE REEVED SUSPENSION & SHEAVE HANGER

7 A B Swivel Hook Suspension (Includes thru for Models A, A-2, AA, AA-2, B, B-2, C, C-2, F, F-2, J, J-2, JJ, JJ-2, L, L-2, LL, & LL-2.) (iincludes thru , & thru for Models E, E-2, H, H-2, R, R-2, RR & R-2) (Includes thru , & for Models RT, RT-2, RRT & RRT-2) Upper Hook Latch Type Latchlok Type Suspension Adapter Screw Suspension Adapter Upper Hook Washer (Swivel Hook Suspension Only) Upper Hook Collar Nut (Swivel Hook Suspension Only) Upper Hook or Suspension Lug Pin (Special Alloy Steel) Specify for Rigid or Swivel Type Suspension Rigid Hook Suspension (Includes thru , & for Models A, A-2, AA, AA-2, B, B-2, C, C-2, F, F-2, J, J02, JJ, JJ-2, L, L-2, LL, & LL-2) (Includes , , , 627-7, , & , thru for Models E, E02, H, H-2, R, R-2, RR & R-2. (Includes , , , 627-7, , thru for Models RT, RT-2, RRT & RRT-2 Upper Hook or Suspension Lug Collar (For Rigid Hook and Lug Suspension) Latch Kit Lug Suspension (Includes , , & & A for Models A, A-2, AA, AA-2, B, B-2, C, C-2, F, F02, J, J-2, JJ, JJ-2, L, L-2, LL, & LL-2 (Includes , , , 627-7, A, & thru for Models E, E-2, H, H-2, R, R-2, RR & RR-2) (Includes , , , 627-7, , and for Models RT, RT-2, RRT & RRT-2 Suspension Lug For Series 635 Low Headroom Trolley For Series 635 Motor Driven Trolley Suspension Lug Special High Strength Bolts, Grade 6 or better required for attachment Cloverleaf Plate & Attaching Screws Sheave Stud 2/wsher, Slotted Nut, Seat and Retainer Pin Sheave Hanger Sheave Hanger Bearing Upper Sheave Suspension Lug Shackle w/pin and Retainer Rings Suspension Lug Pin w/retainer Pins Bearing Retainer Ring Dead End Bolt (Special Alloy) Dead End Block Dead End Pin Dead End Pin Cotter Pin Dead End Pin Washer *Contact Factory for s of Suspensions with Latchlok Type Hooks **For Swivel Hook Nut, is Upper Suspension Components A, A-2, AA, AA-2, B,B-2, C, C-2, F, F-2 E, E-2, H, H (Latch Type Hook) 2793 (Latch Type Hook) B *2788 (Latch Type Hook) *2789 (Latch Type Hook) for Series 635 Low Headroom Trolley 2779 for Series 635 Low Headroom Trolley 2992 for Series 635 Motor Driven Trolley 2993 for Series 635 Motor Driven Trolley Models J, J-2, JJ, JJ-2, L, L-2, LL, LL (Latch Type Hook) B (Rigid) (Swivel) *365 (Latch Type Hook) for Series 635 Low Headroom Trolley 3679 for Series 635 Motor Driven Trolley Contact Factory R, R-2 RR, RR (Latch Type Hook) B (Rigid) (Swivel) *3658 (Latch Type Hook) RT, RT-2, RRT, RRT (Latch Type Hook) Order Complete Suspension *9559 (Latch Type Hook) ** C246 C Order Complete Suspension Order Complete Suspension C

8 58 LODESTAR LOWER HOOK BLOCK ASSEMBLY

9 59 Lower Hook Block Assembly A, A-2, AA, AA-2, B, B-2, C-2, F, F-2 E, E-2, H, H-2 J, J-2, JJ, JJ-2, L, L- 2, LL, LL-2 R, R-2, RR, RR-2 RT, RT-2, RRT, RRT-2, Latch Kit (specify no. req d) Hook Block Screws with Nuts and Lockwasher (2 Each) C Dead End Screw with Nut and Lockwasher C Lower Hook Block Assembly ** Lower Hook Body 4540B Lower Hook Chain Block Pin Lower Hook Block Assembly - *28665 *35645 *36606 Lower Hook with Latch: Latch Type Hook Latchlok Type Hook *** All Other Hook Types Contact Factory Lower Hook Thrust Bearing Lower Hook Collar Lower Hook Pin Lower Hook Chain Block Lower Hook Nut Lower Hook Block Washer Dead End Block Dead End Pin Dead End Pin Cotter Pin Dead End Pin Washer Contact Block Lower Hook Block Assembly-Complete - ** **3562 * Hook Block Sheave Hook Block Sheave Bearing Hook Block (Order in Pairs) Hook Block Screw-Long Hook Block Screw-Short Hook Block Screw L.W Hook Block Screw Nut *Contact CM for of Suspension with Latchlok Type Hook. **Latch Type Hook. Contact CM for of Lower Hook and Body with Latchlok Type Hook. ***For Swivel Hook Nut, is

10 60 Control and Power Cords LODESTAR HOIST CONTROL END COMPONENTS Models A, A-2, AA, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, Rt-2, RRT, RRT-2

11 A A A Back Frame Expansion Plug Back Frame Attaching Screw Back Frame Attaching Screw Lockwasher Back Frame Attaching Screw Back Frame Attaching Screw Lockwasher Back Frame Attaching Screw Back Frame Attaching Screw Lockwasher Limit Switch Shaft & Gear Kit Rotatable Limits Limit Switch Kit Electric Brake Assembly - Complete Brake Attaching Screw Lockwasher Brake Attaching Screw Brake Stud Nut Hex Brake Stud Spring Hex Brake Stud Spring Washer Hex Brake Stud Hex Brake Stud Lockwasher Control Cord Attaching Screw Control Cord Attaching Screw Washer Control Cord Attaching Screw Lockwasher Transformer Attaching Screw Transformer: 220/230 Volt Primary w/5 Volt Secondary 220/230 Volt Primary w/48 Volt Secondary 220/230 Volt Primary w/24 Volt Secondary 220/230 Volt Primary w/5 Volt Secondary w/th Thermal Cutout for CSA 220/230 Volt Primary w/48 Volt Secondary w/th Thermal Cutout for CSA 220/230 Volt Primary w/24 Volt Secondary w/th Thermal Cutout for CSA 0/5 Volt Primary w/48 Volt Secondary 0/5 Volt Primary w/24 Volt Secondary 0/5 Volt Primary w/48 Volt Secondary with Thermal Cutout for CSA 0/5 Volt Primary w/24 Volt Secondary with Thermal Cutout for CSA Contactor Mounting Plate Stud Contactor Mounting Plate Stud Lockwasher Contactor Mounting Plate Stud Nut Power Cord Attaching Screw Power Cord Attaching Screw Lockwasher Instruction Tag Power Cord Control Cord Assembly Terminal Strip Terminal Strip End Clamp Terminal Strip Mounting Bracket Terminal Strip Mounting Screw Terminal Strip Mtg. Screw Lockwasher Terminal Strip Mtg. Bracket Screws Terminal Strip Mtg. Bracket Screw Lockwasher Terminal Strip Mtg. Bracket Screw Nut Control End Components A, A-2, AA, AA-2, B, B-2, C, C- 2, F, F (2 ) (2 ) See page (Single Phase Units) (220/ /60 Units) (Three Phase) E, E-2,H, H-2 Models J, J-2, JJ, JJ-2,2 L, L-2, LL, LL-2 R, R-2, RR, RR-2 RT, RT-2, RRT, RRT ( 3/4 lg.) (2 lg) (See Separate Parts List on Page 64) (See Separate Parts List on Page 64) 3636 (See Separate Parts List on Page 64) See Separate Parts List on Page ( ) ( ) (Dual Voltage), (Single Voltage) (Single Phase Units) (Three Phase Units) See Separate parts list on Pages * 39452* 3639* (220/ /60 & 0 volt Single Phase w/transformers) 2902 All Other Units 95726* * * * 9884* - -

12 62 Lodestar Hoist Brake Components Models A, A-2, AA, B, B-2, C, C-2, E, E- 2, F, F-2, H, H-2 Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2

13 63 Brake Components A, A-2, AA, AA-2, B, B-2, C, C-2, F, F-2, H, H-2 Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2 Part number Brake Base Plate and Studs Brake Intermediate Plate Brake Spring Brake Field Sub-Assembly 2709 (For Models AA, AA-2, C, C-2, F, F-2, H & H-2 only) 2775 (Color Coded Blue) (Includes ) Brake Stud Nut (Color Coded Yellow for Models J, J-2, L-2, R, R-2, RT and RT-2) 3577 (Color Coded Green for Models JJ, JJ-2, LL, LL-2, RR, RR-2, RRT and RRT-2) Brake Coil Retainer Strap Brake Coil See Separate Listing on Page Brake Armature Assembly Brake Friction Disc ( for Models A, A-2, B, B-2, E, E-2) (2 req d for Models AA, AA- 2, C, C-2, F, F-2, H, H-2) (Includes ) (2 )

14 64 LODESTAR HOIST LIMIT SWITCH COMPONENTS Models A, A-2, AA, AA-2, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2

15 65 Limit Switch Components Models A, A-2, AA, AA-2, B, B-2, C,C-2, E, E-2, F, F-2, H, H-2 J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT Limit Switch Shaft and Gear Kit Rotatable Limit Switch A Limit Switch Gear Limit Switch Shaft (44 thread) B Limit Switch Shaft (56 thread) Limit Switch Shaft (64 thread) Travel Nut (44 thread) C Travel Nut (56 thread) Travel Nut (64 thread) D Spring E Limit Switch Bearing F Mounting Screws Limit Switch Kit: Three Phase All Others Limit Switch Bracket Sub-Assembly

16 66 LODESTAR HOIST GEARING COMPONENTS Models A, A-2, AA, AA-2, B, B-2, C, C-2, E, E-2, F, F-2, H & H-2. Models J, JJ, JJ-2, L, LL, LL-2, R, RR, RR-2, RT, RT-2, RRT & RRT-2.

17 67 Gearing Components Models A, A-2, AA, AA-2, B, B- 2, C, C-2, E, E-2, F, F- 2, H, H-2 J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT Gear Housing Plug Gear Housing Attaching Screw A Gear Housing Attaching Screw Lockwasher Liftwheel Gear 2700 (47 teeth) Models A, A-2, C & C (39 teeth) Models AA & AA (56 teeth) Models B, B-2, E, E-2, F, F-2, H & H (79 teeth) Models J, J-2, L, L-2, R, R-2, RT & RT (60 teeth) Models JJ, JJ-2, LL, LL-2, RR, RR-2, RRt & RRT Liftwheel Gear Snap Ring Liftwheel Gear Nut Liftwheel Gear Nut Washer Liftwheel Bearing-Gear End Drive Shaft and Pinion Sub Assembly (Includes items thru as applicable) (5-43/64 lg. shaft length) Models AA, AA-2, C, C-2, F, F-2, H & H (5 5/64 lg shat length) Models A, A-2, B, B-2, E & E (8 teeth pinion & 3 teeth hub) Models J, J--2, JJ & JJ (2 teeth pinion & 5 teeth hub) Models L, L-2, LL, LL-2, R, R-2, RR, RR-2, R, RT, RT-2, RRT & RRT Drive Shaft and Pinion C204 (Models AA, AA-2, C, C-2, F, F-2, H & H-2) C203 (Models A, A-2, B, B-2, E & E-2) (8 teeth) Models J, J-2, JJ & JJ (2 teeth) Models L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT & RRT Drive Shaft and Pinion Bearing Drive Shaft and Pinion Bearing Spacer Brake Hub ( /2 lg.) for Models AA, AA-2, C, C-2, F, F-2, H & H (2 /32 lg) for Models A, A-2, B, B-2, E & E Brake Hub Snap Ring Intermediate Gear and Pinion Bearing Outboard End Limit Switch Drive Pinion Intermediate Gear Snap Ring Intermediate Pinion (4 teeth) Models A, A-2, C & C (22 teeth) Models AA & AA (8teeth) Models B, B-2, E, E-2, F, F-2, H, & H (0 teeth) Models J, J-2, L, L-2, R, R-2, RT & RT (5 teeth) Models JJ, JJ-2, LL, LL-2, RR, RR-2, RRT & RRT Intermediate Gear and Pinion Bearing Inboard End Order () bearing and () Shaft Adapter 24350) Lodestar Protector (for Models A, A-2, B, B-2, E & E-2) (for Models AA & AA-2) (for Models C, C-2, F, F-2, H & H-2) (for Models J & J-2) (for Models JJ & JJ-2) (for Models L, L-2, R, R-2, RT & RT-2) 3667 (for Models LL, LL-2, RR, RR-2, RRT & RRT-2) Lodestar Protect Kit (Includes item , , , , & for Models A, A-2, AA, AA-2, B, B-2, C, C-2, C-2, E, E-2, F, F-2, H & H-2 (Includes items , , , & for Models J, J-2, L, L-2, R, R-2, RT & RT-2. (Includes items , & for Models JJ, JJ-2, LL, LL-2, RR, RR- 2, RRT & RRT (for Models A & A-2) 2877 (for Models AA & AA-2) 2878 (for Models B, B-2, E & E-2) 2879 (for Models C & C-2) 2880 (for Models F, F-2, H & H-2) 360 (for Models J & J--2) 3602 (for Models JJ & JJ-2) 3603 (for Models L, L-2, R, R-2 RT & RT-2) 3604 (for Models LL, LL-2, RR, RR-2 RRT & RRT-2)

18 68 LODESTAR HOIST LIFTWHEEL COMPONENTS Models A, A-2, AA, AA-2, B, B-2, C, C-2, F, F-2, E, E-2, H, H-2 Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2

19 69 Liftwheel Components A, A-2, AA, AA-2, B, B-2, C, C-2, F, F-2 E, E-2, H, H-2 Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2 R, R-2, RR, RR-2 RT, RT-2, RRT, RRT Suspension Adapter Anchor Loose End Nut Suspension Adapter Nut Chain Guide Liftwheel Liftwheel Bearing-Gear End Liftwheel Bearing-Motor End Loose End Screw Loose End Screw Lockwasher Loose End Screw Washer Loose End Link Load Chain (Specify Qty Required) Burnished in Oil Zinc As Niclad Stainless Steel n/a Zinc Phosphate Contact Block Dead End Block Hole Plug (For use on Entertainment/Black Units Only

20 70 LODESTAR HOIST MOTOR END COMPONENTS Models A, A-2, AA, AA-2, B, B-2, C, C-2, E, E-2, F, F-2, H, H-2 Models J, J-2, JJ, JJ-2, L, L-2, LL, LL-2, R, R-2, RR, RR-2, RT, RT-2, RRT, RRT-2

21 Motor End Components 7 A, A-2, AA, AA-2, B, J, J-2, JJ, JJ-2, L, L-2, LL, B-2, C, C-2, E, E-2, F, LL-2, R, R-2, RR, RR-2, RT, F-2, H, H-2 RT-2, RRT, RRT Identification Plate Contact Factory Motor Attaching Screw 4 See Pg Motor Attaching Screw Lockwasher Rotor and Shaft Sub Assembly See Pg Stator Pin Stator See Pg A Motor End Plate Motor Shaft Bearing - Inboard End Motor Shaft Bearing Snap Ring-Inboard End Solid State Reversing Switch (5/ /60 Units) (5/ /60 Units) Switch Clamp Switch Clamp Screw Rotor Wave Washer Rotor Bearing Spacer 2729 Contact Factory Transformer Attaching Screws Transformer & Bracket Mounting Assembly V Single Phase Units 0/5--50/60 *Units w/transformer V Single Phase Units 220/ /60 V Three Phase Units *All Three Phase Voltages 5 Volt Primary with 48 Volt Secondary code Volt Primary with 24 Volt Secondary code Volt Primary with 48 Volt Secondary w/thermal Cutout for CSA use code Volt Primary with 24 Volt Secondary w/thermal Cutout for CSA use code /230 Volt Primary with 5 Volt Secondary code /230 Volt Primary with 48 Volt Secondary code /230 Volt Primary with 24 Volt Secondary code /230 Volt Primary with 5 Volt Secondary w/thermal Cutout for CSA use code /230 Volt Primary with 48 Volt Secondary w/thermal Cutout for CSA use code /230 Volt Primary with 24 Volt Secondary w/thermal Cutout for CSA use code /460 Volt Primary with 5 Volt Secondary code /460 Volt Primary with 48 Volt Secondary code /460 Volt Primary with 24 Volt Secondary code /460 Volt Primary with 5 Volt Secondary w/thermal Cutout for CSA use code /460 Volt Primary with 48 Volt Secondary w/thermal Cutout for CSA use code /460 Volt Primary with 24 Volt Secondary w/thermal Cutout for CSA use code /575 Volt Primary with 5 Volt Secondary w/thermal Cutout for CSA use code /575 Volt Primary with 48 Volt Secondary w/thermal Cutout for CSA use code /575 Volt Primary with 24 Volt Secondary w/thermal Cutout for CSA use code Contactor Mounting Plate Screw Electrical Warning Label Chain Label

22 72 CONTACTOR PLATE ASSEMBLIES Capacitor Solid State Reversing Switch Hoist Reversing Contactor (5 Volt Coil) Contactor Mounting Plate Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Capacitor Mounting Bracket or Solid State Reversing Switch Mounting Bracket Insulating Capacitor Cap Insulating Solid State Reversing Switch Cap Capacitor Mounting Bracket or Solid State Reversing Switch Mounting Bracket Screw Jumpers: R5 R6 R7 R8 R4 B B2 Bridge Wiring Harness

23 73 CONTACTOR PLATE ASSEMBLIES Capacitor Solid State Reversing Switch Hoist Reversing Contactor (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Capacitor Mounting Bracket or Solid State Reversing Switch Mounting Bracket Insulating Capacitor Cap Insulating Solid State Reversing Switch Cap Capacitor Mounting Bracket or Solid State Reversing Switch Mounting Bracket Screw Jumpers: R5 R6 R7 R8 R4 B B2 G-Y Jumper Assembly Wiring Harness

24 74 CONTACTOR PLATE ASSEMBLIES Capacitor Solid State Reversing Switch Hoist Reversing Contactor (0 Volt Coil) (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Capacitor Mounting Bracket or Solid State Reversing Switch Mounting Bracket Insulating Capacitor Cap Insulating Solid State Reversing Switch Cap Capacitor Mounting Bracket or Solid State Reversing Switch Mounting Bracket Screw Jumpers: R5 R6 R7 R8 R4 B B2 Bridge Contactor Jumper G-Y Wiring Harness

25 75 CONTACTOR PLATE ASSEMBLIES *CM Terminal Pin Extraction Tool Can Be Ordered To Remove Individual Wires From Harness Connector Hoist Reversing Contactor (0 Volt Coil (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Voltage Change Board Mounting Screw Voltage Change Board Voltage Change Board Insulator Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumper: G-Y Motor Wiring Harness Wiring Harness * CM Terminal Pin Extraction Tool (Not Shown) 2763

26 76 CONTACTOR PLATE ASSEMBLIES Hoist Reversing Contactor (5 Volt Coil) (48 Volt Coil) (24 Volt Coil) Hoist Speed Selecting Contactor (5 Volt Coil) 2887 (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumpers: R0 R3 B B2 Contactor Jumper Contactor Jumper G-Y Wiring Harness

27 77 CONTACTOR PLATE ASSEMBLIES Hoist Reversing Contactor 24799(5 Volt Coil) (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumpers: B B2 Contactor Jumper G-Y Wiring Harness

28 78 CONTACTOR PLATE ASSEMBLIES Start Capacitor A Run Capacitor Start/Run Capacitor Mounting Clamp Mounting Clamp Screw Hoist Reversing Contactor 2742 (5 Volt Coil) 2738 (48 Volt Coil) 2739 (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Jumpers: R2 R3 R4 R5 R0 Contactor Jumper Wiring Harness Rubber Insulating Boot 35285

29 79 CONTACTOR PLATE ASSEMBLIES Start Capacitor A Run Capacitor Start/Run Capacitor Mounting Clamp Mounting Clamp Screw Hoist Reversing Contactor 2703 (5 Volt Coil) 2704 (48 Volt Coil) 2705 (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip End Clamp Din Rail Mounting Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Jumpers: R2 R3 R4 R5 R9 R0 G-Y Wiring Harness Rubber Insulating Boot 35285

30 80 CONTACTOR PLATE ASSEMBLIES *CM Terminal Pin Extraction Tool Can Be Ordered To Remove Individual Wires From Motor/Harness Connector Transformer Mounting Screw Transformer (5 V Secondary) (48 V Secondary) (24 V Secondary) 298 (5 V Secondary with Thermal Cutout) (48 V Secondary with Thermal Cutout) (24 V Secondary with Thermal Cutout) Hoist Reversing Contactor (5 Volt Coil) (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Conversion Board Mounting Screw Conversion Board Conversion Board Insulator Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Contactor Bracket Terminal Strip Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumpers: Contactor Jumper G-Y Wiring Harness Wiring Harness * CM Terminal Pin Extraction Tool (Not Shown) 2763

31 8 CONTACTOR PLATE ASSEMBLIES Transformer Mounting Screw Transformer (5 V Secondary) (48 V Secondary) (24 V Secondary) 298 (5 V Secondary with Thermal Cutout) (48 V Secondary with Thermal Cutout) (24 V Secondary with Thermal Cutout) Hoist Reversing Contactor (5 Volt Coil) (48 Volt Coil) (24 Volt Coil) Hoist Speed Selecting Contactor (5 Volt Coil) 2887 (48 Volt Coil) (24 volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Contactor Bracket Terminal Strip Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumpers: R4 R5 R7 R8 W5 G-Y Speed Selector Jumper Wiring Harness

32 82 CONTACTOR PLATE ASSEMBLIES Transformer Mounting Screw Transformer (5 V Secondary) (48 V Secondary) (24 V Secondary) 298 (5 V Secondary with Thermal Cutout) (48 V Secondary with Thermal Cutout) (24 V Secondary with Thermal Cutout) Hoist Reversing Contactor (5 Volt Coil) (48 Volt Coil) (24 Volt Coil) Host Speed Selecting Contactor (5 Volt Coil) 2887 (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Contactor Bracket Terminal Strip Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumpers: R4 R5 W5 G-Y Contactor Jumper Terminal Strip Jumper Speed Selector Jumper Wiring Harness

33 83 CONTACTOR PLATE ASSEMBLIES Transformer Mounting Screw Transformer (5 V Secondary) (5 V Secondary with Thermal Cutout) (48 V Secondary with Thermal Cutout) (24 V Secondary with Thermal Cutout) Hoist Reversing Contactor (5 Volt Coil) (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Contactor Bracket Terminal Strip Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumpers: Contactor Jumper G-Y Wiring Harness

34 84 CONTACTOR PLATE ASSEMBLIES Transformer Mounting Screw Transformer (5 V Secondary) (5 V Secondary with Thermal Cutout) (48 V Secondary with Thermal Cutout) (24 V Secondary with Thermal Cutout) Hoist Reversing Contactor (5 Volt Coil) (48 Volt Coil) (24 Volt Coil) Host Speed Selecting Contactor (5 Volt Coil) 2887 (48 Volt Coil) (24 Volt Coil) Contactor Mounting Plate A Ground Label Terminal Strip Terminal Strip End Clamp Din Rail Mounting Bracket Contactor Bracket Terminal Strip Bracket Din Rail Mounting Bracket Screw Din Rail Mounting Bracket Screw Lockwasher Ground Screw Jumpers: R4 R5 W5 Contactor Jumper Contactor Jumper G-Y Wiring Harness

35 NOTES 85

36 86 LODESTAR HOIST CONTROL STATION Complete Control Cord and Station Assembly Single Spoeed Hoist Control Station Single Speed Hoist Control Station Control Cord and Station Assembly for 0 Lift for 5 Lift for 20 Lift for 0 Lift for CSA Units Standard Control Cord Assembly for 0 Lift 2935 for 5 Lift for 20 Lift for 0 Lift for CSA Units Control Station Grommet Control Station (Includes thru ) Control Station Hardware Kit w/gasket Control Station -speed Insert Control Station Warning Label Kit (Includes Exterior Labels) Contol Station Button Label Kit 58277

37 Complete Control Cord and Station Assembly Two Speed Hoist Control Station Two Speed Hoist Control Station Control Cord and Station Assembly Standard Control Cord Assembly for 0 Lift for 0 Lift for CSA Units for 0 Lift for 0 Lift for CSA Units Control Station Grommet Control Station (Includes thru ) Control Station Hardware Kit w/gasket Control Station 2-speed Insert Control Station Warning Label Kit (Includes Exterior Labels) Contol Station Button Label Kit 58277

38 Complete Control Cord and Station Assembly Four Directional Hoist Control Station Four Directional Control Station Code Standard Control Cord Assembly Control Station Grommet Control Station (Includes Thru ) CM Control Station Housing Kit (Includes Housing, Boots, Collar, Gasket & Hardware) Control Station Hardware Kit w/gasket Control Station -Speed Insert Control Station 2-Speed Insert Control Station Warning Label Kit Contol Station Button Label Kit 58277

39 NOTES 89

40 90 SERIES 635 LOW HEADROOM TROLLEY PARTS LIST Figure 27. and 2 Ton Series 635 Low Headroom Trolley Exploded View. Ton 2 Ton Ton 2 Ton TrackWheel TrackWheel Stud Nut Suspension Bolt (Special Alloy Special Alloy Steel Bolt) *9 5/32 Long **0¼ Long Long /6 Long Trolley Spacer Washers * 0.65 Thick **0.25 Thick Thick Thick Suspension Bolt Nut Suspension Bolt Nut Cotter Pin ***Side Frame, Plain Side, w/o Trolley Guards ***Side Frame, Plain Side, Trolley Guards ***Side Frame, I.D., Plate Side, w/o Trolley Guards ***Side Frame, I.D., Plate Side, Trolley Guards Load Bracket - - * 3 7/6 Wide **5 3/32 Wide /6 Wide Vertical Load Bar Pin (Special Alloy Steel Pin). Ton 2 Ton Ton 2 Ton *2 /6 Long **2 7/8 Long /4 Long Vertical Load Bar Pin Screw * ½ Long **¼ Long /4 Long ½ Long Vertical Load Bar Pin Screw L.W TrackWheel Stud Nut L.W Identification Label TrackWheel Washer Warning Label * These items are for the -Ton Trolley for operation on 2.66" thru 5.64" flange widths. ** These items are for the -Ton Trolley for operation on over 5.64" thru 7.00" flange widths. *** If side frame is equipped with spacer block, contact factory. These items are for the 2-Ton Trolley for operation on 3.33" thru 6.00" flange widths. These items are for the 2-Ton Trolley for operation on over 6.00" thru 8.25" flange widths. 6 /6 Wide

41 9 Figure Ton Series 635 Low Headroom Trolley Exploded View Required Side Frame-Plain Side (Does Not Include Wheels) For 4.0 Thru 5.63 Flange Widths, For Over 5.63 Thru 7-¼ Flange Widths. If Frame is Equipped With Trolley Guards, Contact Factory TrackWheel Plain TrackWheel Bearing TrackWheel Stud TrackWheel Washer-Steel TrackWheel Washer-Oilite TrackWheel Stud Lockwasher TrackWheel Stud Nut Load Bracket (Specify Width) 3602 (4-3/6 Wide), 3602 (6-7/6 Wide) Suspension Bolt (Specify Length) (0-3/32 Long) For 4.00 Thru 5.63 Flange Widths (3-3/32 Long) For Over 5.63 Thru 7.25 Flange Widths If Bolt Length is Over 3-3/32, Contact Factory Spacer Washer Suspension Bolt Nut Suspension Bolt Cotter Pin Warning Label Identification Label

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