KEY PARTS PS540-SERIES GAS OVEN KEY PARTS ITEM PART NO. ENGLISH DESCRIPTION QUANTITY
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1 KEY PARTS PS540-SERIES GAS OVEN KEY PARTS ITEM PART NO. ENGLISH DESCRIPTION QUANTITY Temperature Controller Blower/Fan Motor Conveyor Drive Motor, Standard Speed 1 or 2 3A Conveyor Drive Motor, High Speed 1 or 2 3B Kit, Brushes, Springs & Caps 1 3C Pickup, Sensor Conveyor Speed Control Thermocouple Modulating Gas Valve Burner & Motor Assembly Ignition Control Module (kit) 1 9 See RPM Kit Blower Belt, page High Limit Control Module Cooling Fan Air Switch Control Valve, Gas, 1/2" Signal Amplifier
2 View of OVEN PANELS, WINDOW (EARLIER PRODUCTION) AND LEGS 8
3 Parts for OVEN PANELS, WINDOW (EARLIER PRODUCTION) AND LEGS ITEM QTY. P/N DESCRIPTION UPPER END PLUG ASSEMBLY, INCLUDES ITEM LOWER END PLUG ASSEMBLY WING NUT, PLASTIC 1/ END PLUG MOUNTING PLATE ASSEMBLY SCREW, HEX WSHHD /4, SS BSD CONVEYOR CHAIN COVER EYEBROW, ADJUSTABLE COVER, TOP SCREW, / SL TRUS S WINDOW MOUNTING FRAME WELDMENT (EARLIER MODELS) GLASS DOOR ASSEMBLY (EARLIER MODELS) 11A GLASS, 23-1/8 4-1/4 11B SEALANT 11C TOP FRAME 11D FRAME WITH HANDLE 11E TUBE, HINGE WINDOW LATCH ASSEMBLY (EARLIER MODELS) COMPLETE BASE WELDMENT LEG/TOP PLATE WELDMENT, 15 TALL LEG 6 H/TOP PLATE WELDMENT, 6 TALL CASTER, SWVL W/BRAKE FLAT PLATE CASTER SWVL FLAT PLATE 18 A/R SCREW, HEX HEAD, 3/ SST 19 A/R WASHER, LOCK SPLIT 3/8 20 A/R FLAT WASHER, 3/8 ZP NAME PLATE, MIDDLEBY QUAD CASTER SPACER QUAD OUTRIGGER WELDMENT QUAD ADJUSTMENT FOOT INSERT 31A CORD & PLUG, 6-20P, 6' LONG, U.S. 31B CORD & PLUG, OVERSEAS, CE UNDERSHELF (OPTIONAL) SCREW, THUMB PIVOT 9
4 View of WINDOW Later Production (Front Window Change Used After March, 2004) 10
5 Parts for WINDOW Later Production (Front Window Change Used After March, 2004) ITEM QTY. P/N DESCRIPTION ASSEMBLY,WINDOW, w/handle, ITEMS ASSEMBLY, HANDLE, ITEMS M10092 HANDLE, OUTER 4 1 M10127 HANDLE, INNER THREADED 5 1 M1115 HANDLE, BRACKET (LEFT) 61 M1116HANDLE, BRACKET (RIGHT) FRAME AND WINDOW, ITEMS M10198 GLASS, 4.1 X M1965 ADHESIVE (NOT SHOWN) 10 2 M1118 SCREW ATTACHES HANDLE BUMPER BRACKET, WINDOW HINGE (LEFT) BRACKET, WINDOW HINGE (RIGHT) 11
6 View of RIGHT-HAND CONTROL COMPARTMENT 12
7 Parts for RIGHT-HAND CONTROL COMPARTMENT ITEM QTY. P/N DESCRIPTION TEMPERATURE CONTROL THERMOCOUPLE, TYPE J SHIELDED CONTACTOR, 208/240V KIT, BLOWER SWITCH CONTAINS ((1) 44697, (1) 44696) CONTACT BLOCK SELECTOR SWITCH TRANSFORMER, 230V (P)/120V (S) 200VA CIRCUIT BREAKER, 240V 3A CIRCUIT BREAKER, 240V 1A CIRCUIT BREAKER, 240V 8A AIR SWITCH, 0.16 WC INTERLOCK SWITCH, 10A NO2P 14 A/R MOTOR, GEAR 1/50HP 1350:1, STANDARD 14A A/R MOTOR, HIGH SPEED OPTION 311:1 14B A/R SENSOR, PICKUP 14C A/R KIT, BRUSHES, SPRINGS AND CAPS SWITCH, PB MOLVENO 250V, RESET, 1/30 HP, 311: ELECTRIC HI-LIMIT CONTROL, 240V COOLING FAN, 230V AC TRANSFORMER, 240V (P)/24V (S) 25VA SIGNAL AMPLIFIER, 4-20VDC RFI FILTER, TYPE F1780DD TRANSFORMER, 240V (P)/24V (S) 65VA SPARK IGNITION MODULE, 24VAC 50/60Hz 23 1(2) CONVEYOR SPEED CONTROL W/DIGITAL SPEED DISPLAY 23A 1(2) DIGITAL SPEED CONTROL (DISPLAY ONLY) TERMINAL BLOCK, MAIN POWER, 3-POLE, 50A, 600V TERMINAL BLOCK, MAIN POWER, 5-POLE, 50A, 600V RELAY, 24V, GAS TRAIN FINGER GUARD 13
8 View of BLOWER AREA 3A (NOT SHOWN) NEVER SEIZE LUBRICANT 14
9 Parts for BLOWER AREA ITEM QTY. P/N DESCRIPTION PULLEY, 1GRV 3.0PD AK32H, 3.25 DIA WELDMENT, BRG BRACKET PS540G SCREW, HH 3/ SS T 3A A/R NEVER SEIZE LUBRICANT - USED ON ITEMS 3 & 7 APPLIED TO THREADS BEFORE REINSTALLING 4 A/R A11039 SPLIT LOCK WASHER 3/8 ZP 5 A/R FLAT WASHER 3/8 SS BEARING, PILLOW BLOCK 5/ SCREW, HX HD GRS 3/ / SCREW,HX W/HD /8 ZC BACK WALL SHROUD AIR INLET RING FAN ORIFICE STAND OFF TUBE FAN DRIVE SHAFT KEY, SQ 3/16 3/ STL AXIAL FAN, 14 DIAMETER INR/OTR BACK WELDMENT SPECIAL BUSHING, 5/8 ID - 3/16 3/32 KEY COUPLING, COLLAR SPLIT 5/8 DIAMETER ROLL PIN, PLN 5/32 7/16 15
10 View of BLOWER/MOTOR COMPARTMENT 16
11 Parts for BLOWER/MOTOR COMPARTMENT ITEM QTY. P/N DESCRIPTION INTERLOCK SWITCH 10A NO2P MOMENTARY SWITCH - 10A NO 2 POLE MOTOR 1/2 HP MOTOR MOUNTING BRACKET WELDMENT MOTOR SUPPORT BRACKET D8805 SCREW, HEX HD 3/8-16 3/4 - NP LOCK WASHER, SPLIT 3/8 ZP FLAT WASHER SS 3/8 9 4 A3896 MACHINE SCREW, HEX HD 5/ A8807 FLAT WASHER 5/16 SAE NP HEX NUT SS 5/ LOCK WASHER 5/ COOLING FAN 230V AC FINGER COOLING FAN GUARD THERMOCOUPLE, TYPE J SHIELDED (TEMP CONTROL) KEY - MOTOR, 3/16 X 3/16 X SEE CHART MOTOR, PULLEY 18 1 SEE CHART BUSHING, SPLIT 19 1 SEE CHART BELT, GRIP NOTCH RPM KIT HERTZ MOTOR PULLEY MTR PULLEY P/N BELT SIZE BELT RPM OF P/N W/SPLIT BUSHING SPLIT BUSH P/N DESCRIPTION P/N FAN AK51H PULLEY, AX H 5/8 SPLIT BUSHING AK46H PULLEY, AX H 5/8 SPLIT BUSHING AK44H PULLEY, AX STANDARD H 5/8 SPLIT BUSHING AK39H PULLEY, AX OPTIONAL H 5/8 SPLIT BUSHING SLOW BRAKE AK56H PULLEY, AX H 5/8 SPLIT BUSHING
12 23 IGNITOR SENSOR - NOT SHOWN View of GAS BURNER AND PIPING ASSEMBLY 5 KIT, NATURAL TO LP - NOT SHOWN 18
13 Parts for GAS BURNER AND PIPING ASSEMBLY ITEM QTY. P/N DESCRIPTION /2 GAS CONTROL VALVE (Conversion Required for Propane) 1A VALVE KIT CONVERT FROM NATURAL GAS TO PROPANE 1B VALVE KIT CONVERT FROM PROPANE TO NATURAL GAS /2 CLOSE NIPPLE - BLK /2 3 NIPPLE - BLK /2 PIPE UNION NATURAL TO PROPANE CONVERION KIT, PS540 (NOT SHOWN) (INCLUDES ITEMS 1A, 6 AND 9) ORIFICE #53 DRILL BY-PASS - PROPANE (.059) ORIFICE #40 DRILL BY-PASS - NATURAL (.098) ORIFICE #43 DRILL, MAIN BURNER - NATURAL (.1935 ) PS ORIFICE #30 DRILL, MAIN BURNER - PROPANE (.120 ) PS /2 COUPLING NPT /4 TUBE, BY-PASS GAS BURNER ASSEMBLY VALVE, MODULATING, 1/ FLANGE, BURNER VALVE, GAS SHUTOFF 1/2 1/ PLUG, 1/8 NPT GASKET ASSY, PIPE CLAMP FITTING, COMPRESSION TEE, PIPE 1/2 1/2 1/ BUSHING, REDUCER CROSS, PIPE 1/2 1/ IGNITOR (SENSOR) IGNITION CABLE TARGET AND VENTURE 26 2 Contact Factory PRESSURE TAP BURNER/BLOWER MOTOR 19
14 39 (NOT SHOWN) HEYCO PLIERS View of Single Belt Conveyor 20
15 Parts for Single Belt Conveyor ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION CONVEYOR BELT, 1/2P /11 S CONVEYOR DRIVE SPROCKET 2.0 OD W/SCREW 3 A/R CONVEYOR CHAIN, SS WIRE1 FT IDLER SHAFT - CONVEYOR KIT, MASTER LINK, CONTAINS ((1) , (4) , (1) ) NUT, KEPS 10-32, ZP CONVEYOR FRAME ASSEMBLY - DRIVE INCLUDES ITEMS 27 & COMPLETE CONVEYOR FRAME WELDMENT - DRIVE CONVEYOR CONTROL PICKUP KIT(NOT SHOWN) DRIVE SIDE ASSEMBLY - CONVEYOR INCLUDES ITEMS 19, 21, 29, 30, 31 & ROLLER CHAIN ASSEMBLY, W/MASTER LINK 10A MASTER LINK SPROCKET, #35-10T-5/8 SHAFT SPROCKET, #35-15T-1/2 MOTOR SHAFT COLLAR W/SCREW DRIVE SHAFT ADAPTER NYLON SPACER 3/4 ID 1-1/4 OD DRIVE SHAFT ASSEMBLY INCLUDES ITEMS 24 & PIVOT PLATE - CONVEYOR FRAME DRIVE SHAFT - CONVEYOR LOCKNUT, HEX SS 3/ STOP, SIDE END CONVEYOR EXT CONVEYOR FRAME ASSEMBLY - IDLER INCLUDES ITEMS 17 & COMPLETE CONVEYOR FRAME WELDMENT - IDLER IDLER SIDE ASSEMBLY - CONVEYOR INCLUDES ITEMS 19, 20, 21, 22 & BUSHING, FLANGE 3/4 OD, 5/8 ID N/D SCREW, ADJ - CONVEYOR IDLER STOP, BACK SIDE CONVEYOR EXT CRUMB PAN W/SLOTS - CONVEYOR - STANDARD CRUMB PAN - CONVEYOR - SOLID 38 1 OR MOTOR, GEAR 1/50HP 1350:1, STANDARD MOTOR 38A 1 OR MOTOR, GEAR 1/30HP 311:1, HIGH SPEED CONVEYOR SHAFT SUPPORT BRACKET 38B 1 OR KIT, BRUSHES, SPRINGS, AND CAPS IDLER SHAFT SUPPORT BRACKET IDLER SHAFT ASSEMBLY INCLUDES ITEMS 24 & HEYCO PLIERS, REMOVES STRAIN RELIEF ON PICK-UP, GEAR MOTOR 21
16 42 (NOT SHOWN) HEYCO PLIERS View of Split Belt Conveyor 22
17 Parts for Split Belt Conveyor ITEM QTY. P/N DESCRIPTION ITEM QTY. P/N DESCRIPTION CONVEYOR BELT, 1/2P /5 SP 3 A/R CONVEYOR CHAIN, SS WIRE1 FT KIT, MASTER LINK, CONTAINS ((1) , (1) , (1) ) IDLER WELDMENT IDLER SHAFT ASSEMBLY, SPB INCLUDES ITEMS 25, 26 & FLAT WASHER, BRONZE REAR CONVEYOR IDLER SHAFT, 16-3/ NUT, KEPS 10-32, ZP CONVEYOR CONTROL PICKUP KIT(NOT SHOWN) ROLLER CHAIN ASSEMBLY, SPB 15 10A MASTER LINK ROLLER CHAIN ASSEMBLY, SPB 26-1/2 11A MASTER LINK SPROCKET, #25-20T-5/8 SHAFT SPROCKET, #25-30T-1/2 MOTOR PIVOT PLATE - CONVEYOR FRAME LOCKNUT, HEX SS 3/ CONVEYOR DRIVE SPROCKET 2.0 OD W/SCREW CONVEYOR FRAME ASSEMBLY - IDLER INCLUDES ITEMS 17, 19, 20, 21, 22, 23 & COMPLETE CONVEYOR FRAME WELDMENT - IDLER BUSHING, FLANGE 3/4 OD, 5/8 ID N/D SCREW, ADJ - CONVEYOR IDLER CONVEYOR SHAFT SUPPORT BRACKET FRONT CONVEYOR IDLER SHAFT ASSEMBLY, CONVEYOR FRAME-DRIVE ASSY, SPB INCLUDES ITEMS 12, 17, 20, 22, 29, 30, 31, 32, 35 & SPLIT-SHAFT COLLAR NYLON SPACER 3/4 ID 1-1/4 OD NYLON SPACER DRIVE SHAFT ASSEMBLY, SPB INCLUDES ITEMS 33 & REAR CONVEYOR DRIVE SHAFT, FRONT CONVEYOR DRIVE SHAFT, BUSHING, SPROCKET-FRONT DRIVE COMPLETE CONVEYOR FRAME- DRIVE WELDMENT STOP, SIDE END CONVEYOR EXT STOP, BACK SIDE CONVEYOR EXT CRUMB PAN W/SLOTS - CONVEYOR CRUMB PAN - CONVEYOR MOTOR, GEAR 1/50HP 1350:1 (STD SPEED 41A MOTOR, GEAR 1/30HP 311:1 (HIGH SPEED) 41B KIT, BRUSHES, SPRINGS, AND CAPS HEYCO PLIERS, REMOVES STRAIN RELIEF ON PICK-UP, GEAR MOTOR 23
18 PS540 OVEN INSTALLATION REQUIRED KITS AND EQUIPMENT TYPE PS540 PS540 Single PS540 Double PS540 Triple OF Gas Oven Oven Option Oven Option Oven Option INSTALLATION Installation Base w/15 Legs, Base w/6 Legs, Base w/casters Kit P/N Casters & Top Casters & Top & Top Kit P/N Kit P/N Kit P/N PS540 Single Gas Oven 1 1 PS540 Double Gas Oven 2 1 PS540 Triple Gas Oven 3 1 PARTS LIST FOR SERIES PS540 GAS OVEN INSTALLATION KIT P/N (Two required for double oven) (Three required for triple oven) ITEM NO. QTY PART NO. DESCRIPTION FLEXIBLE GAS HOSE, 3/4 X CONVEYOR END STOP CONVEYOR LEFT REAR STOP SERIES PS540 OWNER/OPERATOR MANUAL PS540-Series Gas Oven Installation Parts 24
19 Model PS540 Single Oven Option Base with Legs and Top PARTS LIST FOR PS540 SERIES SINGLE OVEN OPTION - BASE w/15 LEGS & TOP P/N ITEM NO. QTY PART NO. DESCRIPTION COMPLETE BASE WELDMENT TOP PLATE, LEG WELDMENT, 15 TALL SWIVEL CASTER W/BRAKE FLAT PLATE SWIVEL CASTER FLAT PLATE / HEX SCREW,SST /8 FLAT WASHER, SS /8 SPLIT LOCK WASHER, ZP SCREWS FOR TOP /8 18-8, SL TRUS S RESTRAINT CABLE ASSEMBLY TOP COVER 25
20 Model PS540 Double Oven Option Base with Legs and Top PARTS LIST FOR PS540 SERIES DOUBLE OVEN OPTION - BASE w/6 LEGS, CASTERS & TOP P/N ITEM NO. QTY PART NO. DESCRIPTION COMPLETE BASE WELDMENT TOP PLATE, LEG WELDMENT, 6 TALL SWIVEL CASTER W/BRAKE FLAT PLATE SWIVEL CASTER FLAT PLATE / HEX SCREW,SST /8 FLAT WASHER, SS 7 32 A /8 SPLIT LOCK WASHER, ZP SCREWS FOR TOP /8 18-8, SL TRUS S RESTRAINT CABLE ASSEMBLY TOP COVER 26
21 Model PS540 Triple Oven Option Base with Outriggers and Top PARTS LIST FOR PS540 SERIES TRIPLE OVEN OPTION - BASE w/casters & TOP P/N ITEM NO. QTY PART NO. DESCRIPTION COMPLETE BASE WELDMENT QUAD OUTRIGGER WELDMENT SWIVEL CASTER, W/BRAKE FLAT PLATE SWIVEL CASTER, FLAT PLATE INSERT,QUAD ADJUSTMENT FOOT SPACER,QUAD CASTER SCREWS FOR TOP /8 18-8, SL TRUS S RESTRAINT CABLE ASSEMBLY TOP COVER 27
22 STANDARD FINGER CONFIGURATION RT TO LT IS MIRROR IMAGE OF ABOVE FINGER CONFIGURATION CONTROL T/C AVERAGING FROM ENTRANCE & EXIT SIDES HERTZ FAN RPM KIT RPM P/N P/N A = PLATE, OUTER L PLATE, INR/COL L6 ALUZ ASSY, MANIFOLD W/PERF BAFFEL AL B = PLATE, OUTER L PLATE, INR/COL L6 ALUZ ASSY, MANIFOLD W/PERF BAFFEL AL C = PLATE, OUTER L6 GN PLATE, INR/COL L6 GN ALUZ ASSY, MANIFOLD L6GN PERF BAFFEL D = PLATE, BLANK FULL ALUZ Rev. B 28
SECTION 6 PARTS LIST
SECTION FIGURE NO. DESCRIPTION PAGE NO. -1 - - -4-5 - - -8-9 Oven Panels, Window and Legs Exploded Drawing Air Finger Exploded Drawing Control Panel Exploded Drawing Blower and Shroud Exploded Drawing
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