PRODUCT LABEL. ID Tag: XP 2000 Manual. When ordering parts, have your ASI job number and door number available.
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1 Door Identification Determining the Job Number, Model and Year of Manufacture of your door is necessary to provide quick and accurate parts identification. Each door has a label showing job number, model number and manufacturing date. The following is a description of labels and their locations. MAINTENANCE Product Label Manual Doors ASI TECHNOLOGIES, INC. Product Label Powered Doors ASI TECHNOLOGIES, INC. MILWAUKEE WISCONSIN MADE IN USA MILWAUKEE WISCONSIN MADE IN USA DOOR MODEL JOB NUMBER DOOR NUMBER DOOR MODEL JOB NUMBER DOOR NUMBER MFG. DATE INSPECTED BY MFG. DATE INSPECTED BY OPERATOR TYPE MODEL # WIRING DIAGRAM ID Tag Location HORSEPOWER VOLTAGE/PHASE HZ AMPERAGE PRODUCT LABEL PRODUCT LABEL ID Tag: XP 2000 Manual ID Tag: XP 2000 Power When ordering parts, have your ASI job number and door number available. Manual Part Number: 17A ASI Technologies, Inc. Page 37
2 Instructions for Ordering This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, models and styles offered within the Enviro line. For more specific parts information, please contact an authorized representative or consult the Factory s Customer Service. ASI Technologies reserves the right to discontinue any part and make design changes without notice. General Instructions for Ordering Door Parts Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed. Refer to the information tag on your door and record the: 1. Door model number 2. Job number 3. Door number 4. Manufacturing date 5. Electrical wiring diagram number Use part numbers referenced in this manual. If the item is not found in the manual, the product code on the back of the item is helpful. If your door has no information label, the approximate purchase date is helpful. Once you have gathered the information above, call: or Order Parts Online at: and follow the Parts link Page ASI Technologies, Inc. Manual Part Number: 17A
3 Header Assemblies ITEM # PART # DESCRIPTION 1 80D016 HEADER ASSY, MANUAL, RH/LH, BI-PART XP DOOR 2 80D020 HEADER ASSY, POWER, RH, BI-PART XP DOOR 3 80D021 HEADER ASSY, POWER, LH, BI-PART XP DOOR IDLER WHEEL ASSEMBLY DRIVE BELT HEADER/RAIL ASSEMBLY JUNCTION BOX (FREEZER ONLY) IDLER WHEEL ASSEMBLY ROLLER TRUCK ASSEMBLIES BULB SEAL JUNCTION BOX (FREEZER ONLY) MOTOR MOUNT BRACKET MOTOR JUNCTION BOX DRIVE BELT HEADER/RAIL ASSEMBLY IDLER WHEEL ASSEMBLY ROLLER TRUCK ASSEMBLIES BULB SEAL JUNCTION BOX (FREEZER ONLY) When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17A ASI Technologies, Inc. Page 39
4 Header Assembly Bi-Part, Manual, RH/LH Part # 80D016 Note: Items 19, 20, 21, 22, 23, & 24 are used on Freezer Option Only. When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
5 Header Assembly Bi-Part, Manual, RH/LH Continued Part # 80D016 REPLACEMENT PARTS TIEM # PART # DESCRIPTION QTY. 1 24B258F1 HEADER ASSY, MANUAL, BI-PART, MKT DOOR, WIC <=96 A/R 1 24B258F2 HEADER ASSY, MANUAL, BI-PART, MKT DOOR, WIC >96 <=120 A/R 2 24B226F1 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV B227F1 ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV B305F1 ASM, END STOP, ROLLER TRUCK, RH, XP DOOR, ZINC B306F1 ASM, END STOP, ROLLER TRUCK, LH, XP DOOR, ZINC A245F1 RISER BLOCK, IDLER WHEEL, MKT-IXP DOOR, ZINC B075F1 ROLLER WHEEL IDLER ASSY, MKT-IXP DOOR, ZINC A137-A BELT, BI-PART, MANUAL, MKT-IXP DOOR A239 COVER, ALUMINUM HEADER B017 BULB / BLADE SEAL, TOP A159 SHIM, KEEPER BAR, HDPE, XP DOORS A276F1 SHIM, KEEPER BAR, MKT-IXP DOOR, GALV A/R 13 13B215-C KEEPER BAR A542 SCREW, #8 x.75, SLDR, HEX A216 NUT, 3/8-16. WZLK, ZN A298 SCREW, 3/8-16 x 1.75, HHCS, ZN A063 WASHER, FLAT, 3/8, ZN A364 SCREW, 3/8-16 X SLOTTED FHMS A086-B GROMMET,.875 ID B029 JUNCTION BOX, WEATHERPROOF, 1-GANG A084 BELL BOX, COVER AND GASKET A003 JUNCTION BOX, WEATHERPROOF, 2-GANG A004-A COVER, ELECTRICAL, BLANK, 2-GANG A221 BUSHING, SNAP 2 Manual Part Number: 17A ASI Technologies, Inc. Page 41
6 Header Assembly Bi-Part, Power, RH Part # 80D020 Note: Item s 29, 30, & 31used on Freezer Option Only. When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
7 Header Assembly Bi-Part, Power, RH Continued Part # 80D020 REPLACEMENT PARTS ITEM # PART # DESCRIPTION QTY. 1 24B225F1 HEADER ASSY, RH OPER, POWER, BI-PART, MKT DOOR, WIC <=96 A/R 1 24B225F2 HEADER ASSY, RH OPER, POWER, BI-PART, MKT DOOR, WIC >96 <=120 A/R 2 24B227F1 ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV B226F1 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV B305F1 ASM, END STOP, ROLLER TRUCK, RH, XP DOOR, ZINC B306F1 ASM, END STOP, ROLLER TRUCK, LH, XP DOOR, ZINC A245F1 RISER BLOCK, IDLER WHEEL, MKT-IXP DOOR, ZINC B075F1 ROLLER WHEEL IDLER ASSY, MKT-IXP DOOR, ZINC B017 BULB / BLADE SEAL, TOP A239 COVER, ALUMINUM HEADER A159 SHIM, KEEPER BAR, HDPE, XP DOORS A276F1 SHIM, KEEPER BAR, MKT-IXP DOOR, GALV A/R 12 13B215-C KEEPER BAR B279F1 BRACKET, MOTOR MTG, RH, MKT-IXP DOOR, ZINC B044 NORD SK172.1F-80L/4 MOTOR A129 BUSHING, DRIVE A122 SPROCKET, DRIVE A136-A BELT, BI-PART, POWER, MKT-IXP DOOR A542 SCREW, #8 x.75, SLDR, HEX A216 NUT, 3/8-16. WZLK, ZN A119 WASHER, LOCK, 1/2, REG SPLIT A388 SCREW, 1/2-13 x 1.00, HHCS, ZN A298 SCREW, 3/8-16 x 1.75, HHCS, ZN A063 WASHER, FLAT, 3/8, ZN A120 NUT, 1/2-13, HEX, ZN A364 SCREW, 3/8-16 X SLOTTED FHMS A086-B GROMMET,.875 ID A003 JUNCTION BOX, WEATHERPROOF, 2-GANG A004-A COVER, ELECTRICAL, BLANK, 2-GANG B029 JUNCTION BOX, WEATHERPROOF, 1-GANG A084 BELL BOX, COVER AND GASKET A221 BUSHING, SNAP 2 Manual Part Number: 17A ASI Technologies, Inc. Page 43
8 Header Assembly Bi-Part, Power, LH Part # 80D021 Note: Item s 29, 30, & 31used on Freezer Option Only. When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
9 Header Assembly Bi-Part, Power, LH Continued Part # 80D021 REPLACEMENT PARTS ITEM # PART # DESCRIPTION QTY. 1 24B278F1 HEADER ASSY, LH OPER, POWER, BI-PART, MKT DOOR, WIC <=96 A/R 1 24B278F2 HEADER ASSY, LH OPER, POWER, BI-PART, MKT DOOR, WIC >96 <=120 A/R 2 24B227F1 ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV B226F1 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV B305F1 ASM, END STOP, ROLLER TRUCK, RH, XP DOOR, ZINC B306F1 ASM, END STOP, ROLLER TRUCK, LH, XP DOOR, ZINC A245F1 RISER BLOCK, IDLER WHEEL, MKT-IXP DOOR, ZINC B075F1 ROLLER WHEEL IDLER ASSY, MKT-IXP DOOR, ZINC B017 BULB / BLADE SEAL, TOP A239 COVER, ALUMINUM HEADER B1173F1 BRACKET, MOTOR MTG, LH, MKT-IXP DOOR, ZINC B044 NORD SK172.1F-80L/4 MOTOR A129 BUSHING, DRIVE A122 SPROCKET, DRIVE A136-A BELT, BI-PART, POWER, MKT-IXP DOOR A159 SHIM, KEEPER BAR, HDPE, XP DOORS A276F1 SHIM, KEEPER BAR, MKT-IXP DOOR, GALV A/R 17 13B215-C KEEPER BAR A298 SCREW, 3/8-16 x 1.75, HHCS, ZN A063 WASHER, FLAT, 3/8, ZN A542 SCREW, #8 x.75, SLDR, HEX A216 NUT, 3/8-16. WZLK, ZN A119 WASHER, LOCK, 1/2, REG SPLIT A388 SCREW, 1/2-13 x 1.00, HHCS, ZN A120 NUT, 1/2-13, HEX, ZN A364 SCREW, 3/8-16 X SLOTTED FHMS A086-B GROMMET,.875 ID A003 JUNCTION BOX, WEATHERPROOF, 2-GANG A004-A COVER, ELECTRICAL, BLANK, 2-GANG B029 JUNCTION BOX, WEATHERPROOF, 1-GANG A084 BELL BOX, COVER AND GASKET A221 BUSHING, SNAP 2 Manual Part Number: 17A ASI Technologies, Inc. Page 45
10 Roller Truck Assemblies Part # 24B226 ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
11 Roller Truck Assemblies Continued Part # 24B226 F4 F3 F2 F1 DESCRIPTION PART # ITEM # ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, GALV 24B226F ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, S/S 24B226F ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, HD, GALV 24B226F ROLLER TRUCK ASSY, BOTTOM BELT, BI-PART, XP DOOR, HD, S/S 24B226F BRACE, TROLLEY, BI-PART, MKT DOOR, GALV 13B964F BRACE, TROLLEY, BI-PART, MKT DOOR, S/S 13B964F TROLLEY ASSY, XP DOOR, ZN 24B022F TROLLEY ASSY, XP DOOR, SS 24B022F TROLLEY ASSY, HD, XP DOOR, ZN 24B298F TROLLEY ASSY, HD, XP DOOR, SS 24B298F BELT BRACKET, RH & LH SLIDES, ZINC 13B1149F BELT BRACKET, RH & LH SLIDES, S/S 13B1149F CLAMP PLATE, 8MM HTD BELT 14A SCREW, 5/16-18 x 1.00, HHCS, ZN 41A SCREW, 5/16-18 x 1.00, HHCS, SS 41A WASHER, FLAT, STD, 5/16, ZN 41A WASHER, FLAT, STD, 5/16, SS 41A WASHER, LOCK, 5/16, ZN 41A WASHER, LOCK, 5/16, SS 41A HEX NUT, 5/16-18, ZN 41A HEX NUT, 5/16-18, SS 41A HOLE PLUG, 302 S/S, 1-3/8" DIA. 16A115 9 Manual Part Number: 17A ASI Technologies, Inc. Page 47
12 Roller Truck Assemblies Part # 24B227 ROLLER TRUCK ASSY, TOP BELT, BI-PART When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
13 Roller Truck Assemblies Continued Part # 24B227 F4 F3 F2 F1 DESCRIPTION PART # ITEM # ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, GALV 24B227F ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, S/S 24B227F ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, HD, GALV 24B227F ROLLER TRUCK ASSY, TOP BELT, BI-PART, XP DOOR, HD, S/S 24B227F BRACE, TROLLEY, BI-PART, MKT DOOR, GALV 13B964F BRACE, TROLLEY, BI-PART, MKT DOOR, S/S 13B964F TROLLEY ASSY, XP DOOR, ZN 24B022F TROLLEY ASSY, XP DOOR, SS 24B022F TROLLEY ASSY, HD, XP DOOR, ZN 24B298F TROLLEY ASSY, HD, XP DOOR, SS 24B298F BELT BRACKET, XP BI-PART, TOP BELT, ZN 13B1193F BELT BRACKET, XP BI-PART, TOP BELT, SS 13B1193F CLAMP PLATE, 8MM HTD BELT 14A SCREW, 5/16-18 x 1.00, HHCS, ZN 41A SCREW, 5/16-18 x 1.00, HHCS, SS 41A WASHER, FLAT, STD, 5/16, ZN 41A WASHER, FLAT, STD, 5/16, SS 41A WASHER, LOCK, 5/16, ZN 41A WASHER, LOCK, 5/16, SS 41A HEX NUT, 5/16-18, ZN 41A HEX NUT, 5/16-18, SS 41A HOLE PLUG, 302 S/S, 1-3/8" DIA. 16A115 9 Manual Part Number: 17A ASI Technologies, Inc. Page 49
14 Door Panel Assemblies 55D307F1, F2, F3, XP Bi-Part Door Assembly, WIC>108 55D312F1, F2, XP Bi-Part Door Assembly, WIC<=108 When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
15 Door Panel Assemblies - Exploded View When ordering parts, specify Job Number, Door Number and Manufacture Date REPLACEMENT PARTS Manual Part Number: 17A ASI Technologies, Inc. Page 51
16 Door Panel Assembies - Bill of Materials QTY. DESCRIPTION PART # ITEM # 1 PANEL CLIP, TOP, BI-PART, MKT DOOR 14B BACKING PLATE, UPPER, MKT DOOR 13A274-A 2 1 PANEL, <=96 TOP, BI-PART, MKT DOOR 32B PANEL CLIP, HORZ, BI-PART, MKT DOOR 14B PANEL, BOTTOM, BI-PART, MKT DOOR 32B PANEL CLIP, BOTTOM, BI-PART, MKT DOOR 14B GASKET, BOTTOM, 9", BI-PART, MKT DOOR 15A EXTRUSION, BOTTOM, BI-PART, MKT DOOR 14B ROD ASSY, SINGLE-SLIDE, MKT DOOR 24B EXTRUSION, TENSION ROD, SINGLE-SLIDE, MKT DOOR 14B PANEL CLIP, SIDE, SINGLE-SLIDE, MKT DOOR 14B PANEL CLIP W/SEAL, BI-PART, MKT DOOR 14B BULB/BLADE SEAL, BI-PART MKT DOOR 15B WASHER, LOCK, 1/2, REG SPLIT 41A ROD END, PANEL, MKT-IXP DOOR 16B NUT, 1/2-20, HEX, ZN 41A BUSHING, SNAP 22A OUTER PULL HANDLE, CHROME 16B756-B 18 1 HANDLE, TEAR DROP, PLASTIC 16A WEDGE, LH, ROLLER WHEEL, XP DOOR 11A SCREW, 1/4-20 x.750, SL PHMS, ZN 41A When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
17 Padlock Hasp Assembly 24C042F1, Manual, RH 24C042F2, Manual, LH 24C042F3, Power, RH w/ Electric Cutout Assembly 24C042F4, Power, LH w/ Electric Cutout Assembly REPLACEMENT PARTS When ordering parts, specify Job Number, Door Number and Manufacture Date 1 ITEM # PART# 24C041F1 24C041F2 13B110 41A518 17A005 13A076 41A519 DESCRIPTION Assembly, Padlock Hasp & Swing Arm, RH Assembly, Padlock Hasp & Swing Arm, LH Shroud Screw, #8-32x2, SL, PHMS Label, Padlock Hasp Body MountingBlock, Limit Switch Screw, #8-32x2, SL, FHM The following are on power operated models only A018 22A038 41A517 22A037 Cutout Switch Cord Grip Screw, #8-32x2, SL, RHMS Grommet, #z-3190 Face Frame Assembly & Gasket 76B001F1, Face-Frame, XP Door, <=96 HIC 76B001F2, Face-Frame, XP Door, >96 <=120 HIC 76B001F3, Face-Frame, XP Door, >120 <=144 HIC 76B001F4, Face-Frame, XP Door, >144 HIC TO LOCK: LIFT ARM UP AND SWING OUT WHEN NOT IN USE: SWING ARM BACK AND DOWN INTO NOTCH 4 3 ITEM # PART # DESCRIPTION QTY. - 76B001 ASSY, FACE FRAME, XP DOOR B090 EXTRUSION, FACE FRAME, MACHINED, XP DOOR B187 EXTRUSION,FACE FRAME, CUT, XP DOOR B016 BULB / BLADE SEAL, FACE FRAME A080 WASHER, FLAT STD, #10, ZN AS REQ. 5 41A232 SCREW, #10 X.75, PH TRSMS,SS AS REQ. 6 22A260 HEAT TAPE (Freezer Only) AS REQ. Manual Part Number: 17A ASI Technologies, Inc. Page 53
18 Floor Hardware ITEM # PART # DESCRIPTION QTY 1 24B275 ASSY, ROLLER GUIDE, TRAILING EDGE, XP DOOR BOLT, 1/2-13 x 1.50, LAG SCREW WASHER, FLAT, 1/2, STANDARD, ZN 4 When ordering parts, specify Job Number, Door Number and Manufacture Date Pull Station (Optional) Item Part No. Description 1 24B102F1 Ceiling pull switch, unheated 24B102F2 Ceiling pull switch, heated 1 Push Buttons (Optional) Item Part No. Description 1 24B029F1 Push button station, unheated 2 24B029F2 Push button station, heated 1 2 Radio Control System (Optional) Item Part No. Description 23A183 Receiver, radio control 23A184 Transmitter, radio control When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
19 Motion Detector (Optional) Item Part No. Description 23A158 Auto microwave detector 13B335 Bracket 17C177 Installation guide Loop Detector (Optional) Item Part No. Description Item Part No. Description 23A019 Loop detector, 24 VAC 416A 7 22A085 Wire, 14 gage, black, 7 strand #XHHW 23A160 Embedding sealer 17C174 Installation guide, loop detector When ordering parts, specify Job Number, Door Number and Manufacture Date Manual Part Number: 17A ASI Technologies, Inc. Page 55
20 Control Panel Assembly 18D /230V 18D V Item Part No. Description 1 23b102 Drive, Variable Frequency, 230V 1 23B103 Drive, Variable Frequency, 460V 2 23B104 Brake Resistor, 230V 2 23B105 Brake Resistor, 230V 3 23B101 Controller, w/display (Not Shown) 4 23B107 Transformer, 100VA 5 23B108 Contactor, 3-Phase 6 23B109 Power Supply, 24VDC 7 23B110 Overload, Thermal 8 23B279 Cable, Mod-Bus (Not Shown) 2 7 When ordering parts, specify Job Number, Door Number and Manufacture Date Page ASI Technologies, Inc. Manual Part Number: 17A
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