PITNEY BOWES 600-PS/SP PACKAGING FEEDER/SMALL PRODUCT PS SERIES: SINGLE SHOT. Parts Manual. 600-PS_SP_PARTS_rev0 1
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1 600-PS/SP PACKAGING FEEDER/SMALL PRODUCT PS SERIES: SINGLE SHOT Parts Manual 600-PS_SP_PARTS_rev0 1
2 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s). It identifies the version, date of issue and revisions and changes. VERSION DATE CHANGES 600-PS_SP_PARTS_REV ORIGINAL RELEASE REVISION CONVENTIONS-DOCUMENT VERSION: name of document with revision_level of entire document- level designates minor changes that do not require revision change DATE: date of issue for copying and publication of document. CHANGES: details of document revision_level. 600-PS_SP_PARTS_rev0 i
3 1200 PS/SP FEEDER PACKAGING 600-PS_SP_PARTS_rev0 2
4 TABLE OF CONTENTS 600PS/SP PACKAGING FEEDER FEEDER ASSEMBLY (FIG. 1) V SEPARATOR W/CROSSBAR (FIG. 2, 2rA) 6, 6a 110V SEPARATOR-SHROUDED (FIG. 2A) V SEPARATOR-SHROUDLESS (FIG. 2ArA) 7a-8a MAIN SHAFT (FIG. 3) 9 NIP ROLLER SHAFT (FIG. 4) 10 CLUTCH SHAFT (FIG. 5) 11 ELEVATOR SHAFT (FIG. 6) 12 SUPPORT IDLER SHAFT (FIG. 7) 13 FRONT SHAFT (FIG. 8) 14 CHASSIS (FIG. 9) MOTOR (FIG. 10) 17 SIDE (PAPER) GUIDES (FIG. 11) 18 PAPER SLIDE (FIG. 12) 19 TRAILING ARM (FIG. 13) 20 INTERMEDIATE PULLEY (FIG. 14) 21 ACCELERATOR (FIG. 15) CHASSIS (FIG. 15A) 24 DRIVE SHAFT (FIG. 15B) 25 IDLER SHAFT (FIG. 15C) 26 FRONT SHAFT (FIG. 15D) 27 ROLLER RACK (FIG. 15E) ELECTRICAL: PS SERIES (FIG. 17) 31 ACCELERATOR W/ DOUBLE DETECT (FIG. 18A) DOUBLE DETECT (FIG. 18B) PS_SP_PARTS_rev0 3
5 600PS/SP PACKAGING FEEDER ASSEMBLY (Fig. 1) ( r0) 1 SEE FIG. 2 1 ASSY, 110V SEPARATOR W/CROSSBAR ( ) 2 SEE FIG. 3 1 ASSEMBLY, MAIN SHAFT ( ) 3 SEE FIG. 4 1 ASSEMBLY, NIP ROLLER SHAFT ( ) 4 SEE FIG. 5 1 ASSEMBLY, CLUTCH SHAFT ( ) 5 SEE FIG. 6 1 ASSEMBLY, SUPPORT IDLER SHAFT ( ) 6 SEE FIG. 7 1 ASSEMBLY, FRONT SHAFT ( ) 7 SEE FIG. 8 1 ASSEMBLY, CHASSIS ( ) 8 SEE FIG. 9 1 ASSEMBLY, MOTOR ( ) 9 SEE FIG ASSEMBLY, PAPER GUIDES ( ) 10 SEE FIG ASSEMBLY, BACKWEDGE OPTIONS ( ) 11 SEE FIG ASSEMBLY, TONGUE ( ) 12 SEE FIG ASSEMBLY, INTERMEDIATE PULLEY ( ) 13 SEE FIG ASSEMBLY, ACCELERATOR ( ) BELT, RED GUM BELT, TIMNG, 90XL BELT, TIMNG, 120XL BELT, TIMNG, 80XL BELT, TIMNG, 100XL GUIDE, PAPER BLOCK, CLAMP SIDE GUIDE, ACCELERATOR SIDE GUIDE, ACCELERATOR STANDOFF, NYLON, #6 THRU X.375 LG 24-4 SHCS, #8-32 X 1/2 See next page for details 600-PS_SP_PARTS_rev0 4
6 FIG 1 r0 600-PS_SP_PARTS_rev0 5
7 600PS/SP PACKAGING FEEDER ASSEMBLY (Fig. 2) 110V SEPARATOR W/CROSS BAR ( r0) 1 SEE FIG. 2A REF ASSEMBLY, SEPARATOR, 110V, CCW ( ) CROSS BAR BLOCK, SEPARATOR ADJUSTING BAR, SEPARATOR RELEASE LABEL, FEEDER SEPARATOR ADJUSTING KNOB, FEMALE 5/ WASHER, NYLON, 5/16 X 1/16 THK SPRING, COMPRESSION 9-1 FLAT WASHER, 5/ PS_SP_PARTS_rev0 6
8 ASSEMBLY, SEPARATOR, 110V, CCW ( r0) (Fig. 2A) ASSY, MOTOR SEPARATOR, 110V, CCW, 60 HZ EA MOTOR, SEPARATOR, 110 VAC, 1/3 RPM EA CAPACITOR, 0.25 µf EA CONNECTOR, 2-POSITION MALE ASSY, MOTOR PLATE MTG, RH EA PLATE, MOTOR MOUNT EA BEARING,3/8 X 7/8, SHIELDED BLOCK, SEPARATOR 3 ROLLER SHAFT, SEPARATOR SHROUD, SEPARATOR WHEEL, SEPARATOR 3 DIA SHAFT, TONGUE SUPPORT STANDOFF, SEPARATOR MOTOR PULLEY, TIMING, 16MXL025, 3/16B PULLEY, TIMING, 100MXL025, 3/8B BELT, TIMING, 115MXL BELT, SEPARATOR BEARING,3/8 X 7/8, SHIELDED WASHER, NYLON 3/8 X 1/16 THK STUD, SEPARATOR ADJUSTING PIN, DOWEL, 5/16 X 3-1 NUT, HEX, 5/ SCREW, FLAT HD, #8-32 X 1/2-2 SCREW, SKT HD, #6-32 X 2-1/2 See next page for details 600-PS_SP_PARTS_rev0 7
9 FEEDER WITH SHROUDED SEPARATOR FIG 2A r0 600-PS_SP_PARTS_rev0 8
10 ASSEMBLY, MAIN SHAFT ( r0) (Fig. 3) SHAFT, MAIN PULLEY, CROWNED PULLEY, 20XL037, 1/2B PULLEY, TIMING, 22XL037, 1/2B W/KEYWAY WASHER, NYLON, 1/2 X 1/ KEY, SQUARE, 1/8 X 3/4 600-PS_SP_PARTS_rev0 9
11 ASSEMBLY, NIP ROLLER SHAFT ( r0) (Fig. 4) SHAFT, NIP ROLLER-3/ PULLEY, MATE, 3/4 B PULLEY, 20XL037, 1/2B PULLEY, 24XL037, 1/2B, NO HUB WASHER, NYLON, 1/2 X 1/ KEY, WOODRUFF, 1/8 X 1/2 600-PS_SP_PARTS_rev0 10
12 ASSEMBLY, CLUTCH SHAFT ( r0) (Fig. 5) SHAFT, CLUTCH CLUTCH, BRAKE, 24V (LENZA) PULLEY, TIMING, 24XL037, 1/2B SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ KEY, SQUARE, 1/8 X 3/4 600-PS_SP_PARTS_rev0 11
13 ASSEMBLY, SUPPORT IDLER SHAFT ( r0) (Fig. 6) SHAFT, SUPPORT IDLER ROLLER, IDLER BEARING, SEALED, 3/8 X 7/ SNAP RING, 3/ WASHER, NYLON, 3/8 X 1/ PS_SP_PARTS_rev0 12
14 ASSEMBLY, FRONT SHAFT ( r0) (Fig. 7) SHAFT, FRONT PIN, DOWEL, 1/4 X 5/ BEARING, 1/4 X 5/8 SEALED 600-PS_SP_PARTS_rev0 13
15 ASSEMBLY, CHASSIS ( r0) (Fig. 8) SIDE FRAME, LH SIDE FRAME, RH COVER, TOP BOTTOM PANEL CROSS BRACE (LOWER) FOOT, BOTTOM FOOT, SUCTION, # BEARING, 1/2 X 1-1/8 SEALED SHIM, BEARING, 3/4 X 1-1/8 X SHIM, ARBOR, 3/8 X 5/8 X NUT, PAPER SLIDE WASHER, PAPER SLIDE ASSY, KNOB, #10-24 X 1/ PIN, ROLL, 5/32 X 3/ ASSY, CLUTCH STOP EA CLUTCH STOP EA PIN, ROLL, 3/16 X 1-1/ SCREW, BUT HD, #10-24 X 3/ SCREW, SKT HD, #10-24 X 1/ SCREW, SKT HD, #10-24 X 3/4 See next page for details 600-PS_SP_PARTS_rev0 14
16 FIG 8 r0 600-PS_SP_PARTS_rev0 15
17 ASSEMBLY, MOTOR ( r0) (Fig. 9) MOTOR, 1/18 HP, 1800 RPM,90VDC PULLEY, TIMING, 16XL037-1/2B STANDOFF, MOTOR 4-4 SCREW, SKT HD, #10-24 X 1/2 N/S CONTACT PIN, AWG N/S WIRE, 16 AWG, GREEN/YELLOW N/S CONNECTOR, 5-POS RECEPTACLE (.093) 600-PS_SP_PARTS_rev0 16
18 ASSEMBLY, SIDE (PAPER) GUIDE ( r0) (Fig. 10) BRACKET, SIDE GUIDE MTG BLOCK, SIDE GUIDE MOUNTING GUIDE, FRONT PAPER-TALL SIDE GUIDE, 3 RH SIDE GUIDE, 3 LH HANDLE, RATCHET, #10-24 X 5/ ASSY, KNOB, #10-24 X 3/8 8-4 SCREW, FLAT HD, #6-32 X 3/8 9-4 SCREW, SKT HD, #6-32 X 3/ SCREW, FLAT HD, #8-32 X 3/8 600-PS_SP_PARTS_rev0 17
19 ASSEMBLY, BACKWEDGE OPTIONS ( r0) (FIG. 11) GUIDE, REAR WEDGE, 3-1/ GUIDE, REAR WEDGE, 1-1/4 3 NOT AVAILABLE FT ANTI-SKID TAPE, BLACK 600-PS_SP_PARTS_rev0 18
20 ASSEMBLY, TONGUE ( r0) (Fig. 12) PLATE, ROLLER MTG, LH PLATE, ROLLER MTG, RH SPACER, TONGUE ROLLER, TONGUE 5-4 SCREW, FLAT HEAD, #8-32 X 3/8 600-PS_SP_PARTS_rev0 19
21 ASSEMBLY, INTERMEDIATE PULLEY ( r0) (Fig. 13) BLOCK, IDLER SUPPORT SHAFT, IDLER STUD PULLEY, 20XL037, 1/2B BEARING, SEALED, 3/8 X 7/ WASHER, NYLON, 3/8 X 1/ SNAP RING, 3/8 600-PS_SP_PARTS_rev0 20
22 ASSEMBLY, ACCELERATOR ( r0) (Fig. 14) 1 SEE FIG 14A 1 ASSY, ACCELERATOR CHASSIS ( ) 2 SEE FIG14B 1 ASSY, ACCELERATOR DRIVE SHAFT ( ) 3 SEE FIG 14C 1 ASSY, ACCELERATOR IDLER SHAFT ( ) 4 SEE FIG 14D 1 ASSY, FRONT SHAFT-ACCELERATOR ( ) 5 SEE FIG 14E 1 ASSY, ROLLER RACK ( ) SLIDE, PAPER CLAMP, PAPER SLIDE BRACKET, SENSOR MTG BELT, TIMING, 90XL BELT, RED GUM /2 SENSOR, PHOTO-ELECTRIC SWITCH 12-2 SCREW, BUTTON HD, #6-32 X 1/ SCREW, SKT HD, #10-24 X 5/8 See next page for details 600-PS_SP_PARTS_rev0 21
23 FIG 14 r0 600-PS_SP_PARTS_rev0 22
24 ASSEMBLY, ACCELERATOR CHASSIS ( r0) (Fig. 14A) SIDE FRAME-ACCELERATOR LH SIDE FRAME-ACCELERATOR RH BAR, ROLLER RACK MTG BAR, ROLLER RACK SUPPORT BOLT, SHOULDER, STL, 1/4 X 1/ BEARING, 1/2 ID X 1-1/8 OD SHIELDED SHIM, BEARING, 3/4 X 1-1/8 X SHIM, ARBOR, 3/8 X 5/8 X SCREW, BUTTON HD, #10-24 X 3/ SCREW, BUTTON HD, #8-32 X 1/2 600-PS_SP_PARTS_rev0 23
25 ASSY, ACCELERATOR DRIVE SHAFT ( r0) (Fig. 14B) SHAFT, ACCELERATOR DRIVE PULLEY, CROWNED PULLEY, TIMING, 14XL037, 1/2B SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ KEY, MODIFIED 1/8 600-PS_SP_PARTS_rev0 24
26 ASSY, ACCELERATOR IDLER SHAFT ( r0) (Fig. 14C) SHAFT, SUPPORT IDLER ROLLER, MATE (ACCELERATOR) BEARING, SEALED, 1/2 X 1-1/ SNAP RING, 1/ WASHER, NYLON, 1/2 X 1/ BRACKET, SENSOR MTG /2 SENSOR, PHOTO-ELECTRIC SWITCH 8-1 SCREW, SKT HD, #6-32 X 3/8 9-2 SCREW, BUTTON HD, #4-40 X 5/ HEX NUT, # PS_SP_PARTS_rev0 25
27 ASSY, ACCELERATOR FRONT SHAFT ( r0) (Fig. 14D) SHAFT, FRONT (ACCELERATOR) BEARING, SEALED, 1/4 X 5/8 SEALED DOWEL PIN, 1/4 X 5/8 600-PS_SP_PARTS_rev0 26
28 ASSEMBLY, ROLLER RACK ( r0) (Fig. 14E) BAR, ROLLER RACK SHAFT, ROLLER RACK, FRONT KNOB, FEMALE, # STUD, THREADED, #10-32 X 2-1/ BEARING, SEALED, 3/8 X 7/8 SEALED BUSHING, SLEEVE, 1/4 X 3/8 X 5/ SNAP RING, 1/ WASHER, NYLON, # SPRING, COMPRESSION, 0.42 X GUIDE, SPRING STEEL 11-1 SET SCREW, #8-32 X 3/ SET SCREW, #8-32 X 1/ SET SCREW, #8-32 X 1/ FLAT WASHER, # HEX NUT, # HEX NUT, #8-32 See next page for details 600-PS_SP_PARTS_rev0 27
29 FIG 14E 600-PS_SP_PARTS_rev0 28
30 ASSEMBLY, ELECTRICAL ( ) (FIG. 15) PS-SERIES ELECTRICAL (SINGLE SHOT) TEM PART NO. QTY. DESCRIPTION SWITCH, ROCKER - RED - ILLUM TERMINAL STRIP 12 CONN. (FEED I/O BOARD PS/EX SERIES EA RELAY, SPDT (HEAVY DUTY) EA EPROM FOR I/O BOARD ASSY, CABLE RIBBON CONTROLLER, MOTOR 90V DC TOTALIZER, DANAHER ASSY, CABLE DRY CONTACT TRANSFORMER (120V) CIRCUIT BREAKER 3 AMP (FEEDER) RECEPTACLE, POWER CORD CORD, POWER, STRAIGHT KNOB, POTENTI0METER(KB) SWITCH, ROCKER SMALL RED POT KIT ASSY, SWITCH SPEED POT, 1MEGΩ DIAL, SPEED POT (KB) RECEPTACLE, SQ FLG, CONNECTOR, 5- POS FEMALE (.093) CONNECTOR, 6- POS FEMALE (.093) CONNECTOR, 2-POS FEMALE (.093) ASSY, CABLE PHOTO TRIGGER EA SENSOR, PHOTOELECTRIC TRIGGER FOR RETRO-REFLECTIVE TRIGGER: Delete P/N and (item 22f); Add P/N (RR trigger cable) with P/N (Sensor) and P/N (Reflector). FOR MICROSWITCH TRIGGER: Delete P/N and (item 22f); Add P/N (Microswitch trigger cable) with P/N (Limit switch) and P/N (Cover). 600-PS_SP_PARTS_rev0 29
31 ASSEMBLY, ACCELERATOR W/ DOUBLE DETECT (Fig. 16A) 1 SEE FIG 15A REF ASSY, ACCELERATOR CHASSIS ( ) 2 SEE FIG15B REF ASSY, ACCELERATOR DRIVE SHAFT ( ) 3 SEE FIG 15C REF ASSY, ACCELERATOR IDLER SHAFT ( ) 4 SEE FIG 15D REF ASSY, FRONT SHAFT-ACCELERATOR ( ) 5 SEE FIG 15E REF ASSY, ROLLER RACK ( ) REF SLIDE, PAPER REF CLAMP, PAPER SLIDE REF BRACKET, SENSOR MTG REF BELT, TIMING, 90XL REF BELT, RED GUM REF SENSOR, PHOTO-ELECTRIC SWITCH * BAR, DOUBLE DETECT MTG * ROLLER, DOUBLE DETECT 14 SEE FIG 18B 1 ASSY, DOUBLE DETECT ( ) 15 - REF SCREW, SKT HD, #10-24 X 5/ REF SCREW, BUTTON HD, #6-32 X 1/ CONNECTOR, 2-POS, FEMALE (.093) See next page for details 600-PS_SP_PARTS_rev0 30
32 FIG 16A * NOTE: Items 12 and 13 above, respectively, replace existing P/N ROLLER RACK MTG BAR (FIG 15A) and P/N MATE ROLLER (FIG 15C). 600-PS_SP_PARTS_rev0 31
33 ASSEMBLY, DOUBLE DETECT ( r0) (Fig. 16B) BRACKET, TUNING FORK-LH BRACKET, DD MTG BRACKET, PIVOT-TUNING FORK BLOCK, DD CLAMP SHAFT, DOUBLE DETECTION PIVOT SHAFT, DOUBLE DETECTION ROLLER STUD, THREADE #10-32 X 2-1/ KNOB, #10-32 FEMALE HANDLE, RATCHET #10-24 X 1/ SPRING, DBL DET & GATE ADJ R4RS BEARING, 1/4 X 5/ BEARING, SEALED, 1/2 X 1-1/ SNAP RING, 1/ BUSHING, 1/4 X 1/2 X 5/ WASHER, NYLON, # SENSOR, DOUBLE DETECT SWITCH 17-1 SCREW, SKT HD, #10-24 X 1-1/ SCREW, SKT HD, #10-24 X 5/ SCREW, SKT HD, #8-32 X 1/ SCREW, BUTTON HD, #4-40 X 1/ SET SCREW, #6-32 X 7/ HEX NUT, # HEX NUT, # CONNECTOR, 2-POS MALE See next page for details 600-PS_SP_PARTS_rev0 32
34 FIG 16B 600-PS_SP_PARTS_rev0 33
35 600-PS_SP_PARTS_rev0 34
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