PITNEY BOWES Sure-Feed Engineering SE-1200-IJ 1200 INK JET FEEDER. Parts Manual IJ_PARTS_reva 1

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1 SE-1200-IJ 1200 INK JET FEEDER Parts Manual 1200-IJ_PARTS_reva 1

2 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s). It identifies the version, date of issue and revisions and changes. VERSION DATE CHANGES 1200-IJ_PARTS_REV ORIGINAL RELEASE 1200-IJ_PARTS_REVa Added shroudless separator, updated drawings REVISION CONVENTIONS-DOCUMENT VERSION: name of document with revision_level of entire document- level designates minor changes that do not require revision change DATE: date of issue for copying and publication of document. CHANGES: details of document revision_level. REVISION CONVENTIONS-PAGES DRAWING NO./REVISION: references actual engineering drawing revision used in this document. NOTE: item no. in this document BOM corresponds with item no. of referenced engineering drawing. BOM: i.e. BOM title containing ( rA) refers to drawing number ( ) and drawing revision (ra, B,... ZZZ) Item number revision- signifies new addition to drawing P/N revision- signifies part number change due to obsoletion, unavailability and/or major change of part Qty revision- self-explanatory Description revision- signifies change in part name DRAWING: Figure number / revision- signifies the corresponding BOM in this document. Different revision figures are retained due to manufacturing changes made over time IJ_PARTS_reva i

3 1200 IJ FEEDER With Shrouded Separator 1200-IJ_PARTS_reva 2

4 1200 IJ FEEDER With Shroudless Separator 1200-IJ_PARTS_reva 2a

5 TABLE OF CONTENTS 1200 IJ FEEDER FEEDER ASSEMBLY: SHROUDED SEPARATOR (FIG. 1) V SEPARATOR W/CROSSBAR (FIG. 2) 6 110V SEPARATOR (FIG. 2A) 7-8 FEEDER ASSEMBLY: SHROUDLESS SEPARATOR (FIG. 1A) 5a 110V SEPARATOR W/CROSSBAR (FIG. 2-1) 6a 110V SEPARATOR (FIG. 2-1A) 7a-8a SHAFT, FRONT (FIG. 3) 9 3/4 NIP ROLLER SHAFT (FIG. 4) 10 MAIN SHAFT (FIG. 5) 11 JACK SHAFT (FIG. 6) 12 ELEVATOR SHAFT (FIG. 7) 13 IDLER SHAFT (FIG. 8) 14 MOTOR (FIG. 9) 15 CHASSIS (FIG. 10) 16 TRAILING ARM (FIG. 11) 17 SIDE GUIDES: SHROUDED SEPARATOR (FIG. 12) 18 SIDE GUIDES: SHROUDLESS SEPARATOR (FIG. 12A) 18a PAPER SLIDE (FIG. 13) 19 ELECTRICAL (FIG. 14) 20 ELECTRICAL OPTIONS (FIG ) IJ_PARTS_reva 3

6 1200 IJ FEEDER ASSEMBLY r0 (FIG 1: SHROUDED SEPARATOR) (FIG 1A: SHROUDLESS SEPARATOR) FIG1:1 SEE FIG. 2 1 ASSY, 110V SEPARATOR W/CROSSBAR ( ) FIG1A:1 SEE FIG ASSY, 110V SEPARATOR W/CROSSBAR ( rA) 2 SEE FIG. 3 1 ASSEMBLY, FRONT SHAFT-1200IJ ( ) 3 SEE FIG. 4 1 ASSEMBLY, NIP ROLLER SHAFT ( ) 4 SEE FIG. 5 1 ASSEMBLY, MAIN SHAFT ( ) 5 SEE FIG. 6 1 ASSEMBLY, JACK SHAFT ( ) 6 SEE FIG. 7 1 ASSEMBLY, ELEVATOR SHAFT ( ) 7 SEE FIG. 8 1 ASSEMBLY, SUPPORT IDLER SHAFT ( ) 8 SEE FIG. 9 1 ASSEMBLY, MOTOR ( ) 9 SEE FIG ASSEMBLY, CHASSIS ( ) 10 SEE FIG ASSEMBLY, TRAILING ARM ( ) 11 SEE FIG ASSEMBLY, SIDE GUIDES ( ) 12 SEE FIG ASSEMBLY, PAPER SLIDE ( ) BELT, RED GUM BELT, ELEVATOR (RED) BELT, TIMNG, 90XL BELT, TIMNG, 110XL BELT, TIMNG, 120XL SCREW, SKT HEAD, #10-24 X 3/8 See next page for details 1200-IJ_PARTS_reva 4

7 FIG 1: Shrouded Separator 1200-IJ_PARTS_reva 5

8 FIG 1A: Shroudless Separator 1200-IJ_PARTS_reva 5a

9 1200 IJ FEEDER ASSEMBLY (Fig. 2) 110V SHROUDED SEPARATOR W/CROSS BAR ( r0) 1 SEE FIG. 2A REF ASSEMBLY, SEPARATOR, 110V, CW ( ) CROSS BAR, 1200 IJ BLOCK, SEPARATOR ADJUSTING BAR, SEPARATOR RELEASE LABEL, FEEDER SEPARATOR ADJUSTING KNOB, FEMALE 5/ WASHER, NYLON, 5/16 X 1/16 THK SPRING, COMPRESSION 9-2 SCREW, SKT HD, #10-24 X 5/ FLAT WASHER, 5/ IJ_PARTS_reva 6

10 ASSEMBLY, SEPARATOR, 110V, CW ( r0) (Fig. 2A) ASSY, MOTOR PLATE MTG, LH EA PLATE, MOTOR MOUNT EA BEARING,3/8 X 7/8, SHIELDED ASSY, MOTOR SEPARATOR, 110V, CW, 60 HZ EA MOTOR, SEPARATOR, 110 VAC, 1/3 RPM EA CAPACITOR, 0.25 µf EA CONNECTOR, 2-POSITION MALE BLOCK, SEPARATOR 3 ROLLER WHEEL, SEPARATOR 3 DIA SHROUD, SEPARATOR SHAFT, SEPARATOR STANDOFF, SEPARATOR MOTOR BEARING,3/8 X 7/8, SHIELDED STUD, SEPARATOR ADJUSTING PIN, DOWEL, 5/16 X PULLEY, TIMING, 16MXL025, 3/16B PULLEY, TIMING, 100MXL025, 3/8B BELT, TIMING, 115MXL BELT, SEPARATOR WASHER, NYLON 3/8 X 1/16 THK WASHER, NYLON 3/8 X 1/32 THK PIN, DOWEL, 3/8 X 1-1/ NUT, HEX, 5/ SCREW, FLAT HD, #8-32 X 1/ SCREW, SKT HD, #6-32 X 2-1/2 See next page for details 1200-IJ_PARTS_reva 7

11 FIG 2A r IJ_PARTS_reva 8

12 1200 IJ FEEDER ASSEMBLY (Fig. 2-1) 110V SHROUDLESS SEPARATOR W/CROSS BAR ( rA) 1 SEE FIG. 2-1A REF ASSEMBLY, SEPARATOR, 110V, CW ( ) CROSS BAR, 1200 IJ BLOCK, SEPARATOR ADJUSTING BAR, SEPARATOR RELEASE LABEL, FEEDER SEPARATOR ADJUSTING KNOB, FEMALE 5/ WASHER, NYLON, 5/16 X 1/16 THK SPRING, COMPRESSION 9-2 SCREW, SKT HD, #10-24 X 5/ FLAT WASHER, 5/ IJ_PARTS_reva 6a

13 ASSEMBLY, SEPARATOR, 110V, CW ( r0) (Fig. 2-1A) ASSY, MOTOR SEPARATOR, 110V, CW, 60 HZ EA MOTOR, SEPARATOR, 110 VAC, 1/3 RPM EA CAPACITOR, 0.25 µf EA CONNECTOR, 2-POSITION MALE CONTACT, PIN, AWG BLOCK, SEPARATOR (SHROUDLESS) PLATE, SEPARATOR MOTOR MTG WHEEL, SEPARATOR 3 DIA SHAFT, SEPARATOR STANDOFF, SEPARATOR MOTOR PIN, DOWEL, 5/16 X PIN, DOWEL, 3/8 X 1-1/ STUD, SEPARATOR ADJUSTING PULLEY, TIMING, 100MXL025, 3/8B PULLEY, TIMING, 16MXL025, 3/16B BELT, TIMING, 115MXL BELT, SEPARATOR BEARING,3/8 X 7/8, SHIELDED WASHER, NYLON 3/8 X 1/16 THK WASHER, NYLON 3/8 X 1/32 THK 17-1 NUT, HEX, 5/ SCREW, SKT HD, #6-32 X 2-1/ SCREW, SKT HD, #6-32 X 2-1/ BEARING,3/8 X 7/8, SEALED W/ SNAP RING See next page for details 1200-IJ_PARTS_reva 7a

14 FIG 2-1A 1200-IJ_PARTS_reva 8a

15 ASSEMBLY, FRONT SHAFT ( r0) (Fig. 3) SHAFT, FRONT PIN, DOWEL, 1/4 X 5/ BEARING, 1/4 X 5/8 SEALED 1200-IJ_PARTS_reva 9

16 ASSEMBLY, NIP ROLLER SHAFT ( r0) (Fig. 4) SHAFT, NIP ROLLER-3/ ROLLER, NIP, 3/4 B PULLEY, MATE, 3/4 B ROLLER, FEEDER, 3/4 B PULLEY, 20XL037, 1/2B WASHER, NYLON, 1/2 X 1/ WASHER, NYLON, 3/4 X 1/ KEY, WOODRUFF, 1/8 X 1/ IJ_PARTS_reva 10

17 ASSEMBLY, MAIN SHAFT ( r0) (Fig. 5) SHAFT, DRIVE (ELEVATOR BELT) PULLEY, CROWNED PULLEY, ELEVATOR DRIVE ROLLER, FEEDER, 1/2 B PULLEY, 20XL037, 1/2B PULLEY, TIMING, 22XL037, 1/2B W/KEYWAY WASHER, NYLON, 1/2 X 1/ KEY, SQUARE, 1/8 X 3/ IJ_PARTS_reva 11

18 ASSEMBLY, JACK SHAFT ( r0) (Fig. 6) SHAFT, JACK PULLEY, TIMING, 24XL037, 1/2B PULLEY, TIMING, 36XL037, 1/2 B WASHER, NYLON, 1/2 X 1/ SNAP RING, 1/ KEY, SQUARE, 1/8 X 3/ IJ_PARTS_reva 12

19 ASSEMBLY, ELEVATOR SHAFT ( r0) (Fig. 7) SHAFT, SUPPORT IDLER PULLEY, ELEVATOR IDLER BEARING, SEALED, 3/8 X 7/ WASHER, NYLON, 3/8 X 1/ SNAP RING, 3/ ASSY, KNOB, #10-24 X 1/ IJ_PARTS_reva 13

20 ASSEMBLY, SUPPORT IDLER SHAFT ( r0) (Fig. 8) SHAFT, SUPPORT IDLER ROLLER, IDLER BEARING, SEALED, 3/8 X 7/ SNAP RING, 3/ WASHER, NYLON, 3/8 X 1/ IJ_PARTS_reva 14

21 ASSEMBLY, MOTOR ( r0) (Fig. 9) MOTOR, 1/6 HP, 4Z528, DC PULLEY, TIMING, 16XL037-1/2B STANDOFF, MOTOR 4-4 SCREW, SKT HD, #10-24 X 1/ CONTACT, PIN, AWG 1200-IJ_PARTS_reva 15

22 ASSEMBLY, CHASSIS ( r0) (Fig. 10) SIDE FRAME, LH SIDE FRAME, RH COVER, TOP BOTTOM PLATE, FEEDER CROSS BRACE (UPPER) BEARING, 1/2 X 1-1/8 SEALED SHIM, BEARING, 3/4 X 1-1/8 X SHIM, ARBOR, 3/8 X 5/8 X WASHER, PAPER SLIDE NUT, PAPER SLIDE ASSY, KNOB, #10-24 X 1/ PIN, ROLL, 5/32 X 3/ FOOT, SUCTION, # SCREW, SKT HD, # / IJ_PARTS_reva 16

23 ASSEMBLY, TRAILING ARM ( r0) (Fig. 11) PLATE, ROLLER MTG SPACER, TONGUE ROLLER, TONGUE WEIGHT 5-2 SCREW, BUTTON HEAD, #8-32 X 3/8 6-2 SCREW, BUTTON HEAD, #8-32 X 1-1/ IJ_PARTS_reva 17

24 ASSEMBLY, SIDE GUIDES ( r0) (Fig. 12) GUIDE, FRONT PAPER (Shrouded separator) SIDE GUIDE, LH GUIDE BUSINESS, LH TALL SIDE GUIDE, RH GUIDE BUSINESS, RH TALL BRACKET, SIDE GUIDE MTG CLAMP, BUSINESS GUIDE, UPPER CLAMP, BUSINESS GUIDE HANDLE, RATCHET, #10-24 X 5/ ASSY, KNOB, #10-24 X 3/ SCREW, FLAT HD, #8-32 X 3/ SCREW, FLAT HD, #6-32 X 3/8 Note: Item 1-P/N can only be used with shrouded separators. Use P/N When replacing a shrouded separator with the shroudless version IJ_PARTS_reva 18

25 ASSEMBLY, SIDE GUIDES ( rA) (Fig. 12A) GUIDE, FRONT PAPER (Shroudless separator) SIDE GUIDE, LH GUIDE BUSINESS, LH TALL SIDE GUIDE, RH GUIDE BUSINESS, RH TALL BRACKET, SIDE GUIDE MTG CLAMP, BUSINESS GUIDE, UPPER CLAMP, BUSINESS GUIDE HANDLE, RATCHET, #10-24 X 5/ ASSY, KNOB, #10-24 X 3/ SCREW, FLAT HD, #8-32 X 3/ SCREW, FLAT HD, #6-32 X 3/ IJ_PARTS_reva 18a

26 ASSEMBLY, PAPER SLIDE ( r0) (FIG. 13) BRACKET, PAPER SLIDE SHAFT, PAPER SLIDE SLIDE, PAPER SNAP RING, 1/ FT ANTI-SKID TAPE, BLACK 1200-IJ_PARTS_reva 19

27 ASSEMBLY, ELECTRICAL ( ) (FIG. 14) ASSY, IJ HOOD ELECTRICAL SWITCH, ROCKER - RED - ILLUM TERMINAL STRIP 12 CONN. (FEED CIRCUIT BREAKER 3 AMP (FEEDER) DIAL, SPEED POT (KB) KNOB, POTENTI0METER(KB) CONTROLLER, MOTOR 90V DC CONNECTOR, 5- POS FEMALE ( CONNECTOR, 2-POS MALE (.093) CONNECTOR, 2-POS FEMALE (.093) CONTACT, SOCKET (.093) PLATE, SWITCH COVER CONTACT, PIN (.093) PIGTAIL INTERFACE CORD RECEPTACLE, POWER CORD CORD, POWER, STRAIGHT REF ASSY, TIME DELAY CONNECTOR, 5-POSITION, MALE (.093) RELAY, TIME DELAY SOCKET, RELAY CONTACT, PIN (.093) 1200-IJ_PARTS_reva 20

28 ASSEMBLY, ELECTRICAL ( ) (FIG. 15A) 1 OPTION 1-02: DRY CONTACT RECEPTACLE, SQ FLG, AMP, CONTACT, SOCKET AWG ASSY, CABLE, DRY CONTACT EA CONTACT, PIN AWG EA PLUG, AMP, SERIES 1, EA BACKSHELL, PLASTIC, SIZE ASSY, PLUG, BYPASS EA PLUG, AMP, SERIES 1, EA BACKSHELL, PLASTIC, SIZE EA CONTACT, PIN AWG ASSEMBLY, ELECTRICAL 24 VAC ( ) (FIG. 15B) 1 OPTION 1-03: 24 VAC SWITCH, ROCKER SMALL RED RELAY, DPDT 24 VAC RECEPTACLE, SQ FLG, AMP, CONTACT, SOCKET AWG CONTACT, PIN AWG PLUG, AMP, SERIES 1, BACKSHELL, PLASTIC, SIZE 11 NOTE: Delete (1) P/N from IJ HOOD ASSY (FIG 14) ASSEMBLY, ELECTRICAL 24 VDC ( ) (FIG. 15C) 1 OPTION 1-04: 24 VDC SWITCH, ROCKER SMALL RED RELAY, DPDT 24 VDC RECEPTACLE, SQ FLG, AMP, CONTACT, SOCKET AWG CONTACT, PIN AWG PLUG, AMP, SERIES 1, BACKSHELL, PLASTIC, SIZE 11 NOTE: Delete (1) P/N from IJ HOOD ASSY (FIG 14) 1200-IJ_PARTS_reva 21

29 ASSEMBLY, ELECTRICAL OPTIONS (FIG. 16) OPTION PART NO. QTY. DESCRIPTION ASSY, ELEC IJ, P6 ACCUFAST ASSY, ELEC IJ 915/ VDC START/STOP ASSY, ELEC, IJ, RJ CABLE, INTERFACE BK CABLE, INTERFACE BK 7IB/760/ CABLE, INTERFACE BK 730 TABBER CABLE, INTERFACE BK ASSY, ELEC IJ 915/1015 SPEED FOLLOWING SE-IJ 240 VAC GEAR DOWN THERE ARE NO DRAWINGS AVAILABLE AT THIS TIME FOR ELECTRICAL: FIG IJ_PARTS_reva 22

PITNEY BOWES Sure-Feed Engineering. 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual. 900-EI_PARTS_rev0 1

PITNEY BOWES Sure-Feed Engineering. 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual. 900-EI_PARTS_rev0 1 900-EI Envelope Inserter FEEDER (REPLACE-A-STATION SERIES) Parts Manual 900-EI_PARTS_rev0 1 VERSION HISTORY The table below summarizes the history of this document as it is published onto the company website(s).