OPERATOR S MANUAL MAINTENANCE MANUAL PARTS LIST TURFCO METE-R-MATIC III. Top Dresser. Model F12D. Product Number 85423

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1 Model FD OPERATOR S MANUAL MAINTENANCE MANUAL PARTS LIST TURFCO Top Dresser Model FD Product Number U.S. Patents,,;,0,;,0, Other Patents Pending Manual Number Rev B DANGER - IF INCORRECTLY USED THIS MACHINE CAN CAUSE SEVERE INJURY. THOSE WHO USE AND MAINTAIN THIS MACHINE SHOULD BE TRAINED IN ITS PROPER USE, WARNED OF ITS DANGERS, AND SHOULD READ THE ENTIRE MANUAL BEFORE ATTEMPTING TO SET-UP, OPERATE OR SERVICE THE MACHINE. TURFCO MFG. INC. 0st. Avenue NE Minneapolis, MN -0 USA Phone () -000 FAX () -0 Internet service@turfco.com 00 Turfco Mfg., Inc.

2 Optional th Wheel Hitch - Product Number PL-0 Tow Bar, Fifth Wheel... 0 Jackstand Coupler, Trailer, Ball... Spacer, Tow Bar Screw, Hex Head, / -0 x -/... Nut, Hex, / -0 Flexloc... 0 Grommet, Rubber... 0 Cable Tie, / x -/... Ring, Retaining, Jackstand (Service Part)... RevB

3 Straight Hitch, Guards and Covers 0 SEE NOTE A PL- Guard, Side (See Note A) Screw, Hex, / -0 x /... Washer, Lock, / Washer, Flat, / x / x /... Nut, Clip, / Nut, Hex, / Cover, Left Frame, Front... 0 Cover, Right Frame Screw, Hex, / -0 x /... 0 Clip, Wire... Tow Bar, Standard () (Control Box Cable NOT INCLUDED)... 0 Grommet, Rubber Screw, Hex, / -0 x -/... 0 Nut, Jam, / Washer, Lock, /... Pin, Hitch, /... Jackstand Assembly (Complete with Mounting Hardware)... Chain, Safety, Pair... NOTE A: Side Guard Is a Bolt On Side Guard. Side Guard 0 With Keeper Latches Is No Longer Available. RevB

4 Hopper 0 PL-0 Hopper Panel, Front... 0 Hopper Panel, Side... Seal, Hopper Side... Hopper Panel, Rear (Includes Stiffener)... Seal, Hopper Front... Screw, Hex, / -0 x / Whizlock... 0 Nut, Hex, / -0 Whizlock... 0 Nut, Clip, / Mirror Assembly (Includes Mirror and Bracket)... 0 Mirror Only... Manual Tube... 0 Clamp, Manual Tube... RevB

5 Brush 0 PL-0 RevB 0 Bolt, Carriage, / - x... Bolt, Carriage, / - x / Washer, / x / x /... Washer, Lock, /... 0 Nut, Hex, / -... Mounting Bracket, Right Hand, Brush... Spacer, Brush... Cover and Base, Bearing Retainer... Brush (Includes Item 0)... 0 Screw, Set, / - x /... 0 Key, Woodruff, / x /... Shaft, Brush... 0* Screw, Set, / - x / Bearing (Includes Item )... 0 Mounting Bracket, Left Hand, Brush... *May Not Fit All 00 Bearings

6 Metering Gate 0 PL-0 0 Nut, Hex, / -... Washer, Lock, /... Washer, / x -/ x /... Bolt, Carriage, / - x /... Screw, Truss Head., No. 0- x / (Replacement For Rivet) Bearing, Oilite... 0 Support Bracket, Metering Gate, Left Hand (Includes Item )... Nut, Thin Self Locking, / Washer, / x -/ x /... 0 Nut, KEPS, No. 0- (Replacement For Rivet)... Strip, Metal... Strip, Rubber... Gate, Metering (Includes Items and )... 0 Support Bracket, Metering Gate, Right Hand (Includes Item )... RevB

7 Conveyor 0 PL-0 0 Conveyor Belt (Includes Item and )... Splice... Sealer, Silicon... 0 Cover, Pan... 0 Nut, Hex, / -... Washer, Lock, /... Bolt, Carriage, / - x /... Pan... Nut, KEPS, / -0 (Replaces Rivet) Screw, Pan Head, / -0 x / (Replaces Rivet)... RevB Important: Use silicon sealer () to seal the splice after replacing the conveyor belt. Use silicon sealer as necessary to maintain the seal at the splice. Silicon seal prevents top dressing material from accumulating on the rollers.

8 0 RevB Rollers PL-0

9 Rollers 0* Screw, Set, / - x /... 0 Bearing, Pillow Block (Includes Set Screw, Item )... Spacer, Roller... ** Screw, Set, / - x /... Pulley (Includes Item )... Spacer, Flared... 0 Key, Woodruff, / x Screw, Hex, / -0 x -/... 0 Sliding Plate, Belt Tensioner... 0 Spring, Compression... 0 Washer, / x -/ x /... Nut, Self Locking, / Bolt, Carriage, / - x -/... Nut, Hex, / -... Washer, Lock, /... Nut, Self Locking, / Shaft, Idler Roller (Front)... Idler Roller, Front, Aluminum Extrusion... Key, Square, / x... 0 Washer, Flat, -/ x x /... Roller, Drive (Rear)... Tape, M Brand, Safety Walk, Medium... 0 Ft. 0 Washer, Flat, / x -/ x / Bolt, Belt Tensioner... *May Not Fit All 0 Bearings **May Not Fit All Pulleys RevB

10 RevB Right Axle PL-0 TO CENTER AXLE FRONT OF MACHINE

11 Right Axle 0 Ring, Retaining, -/ External... Washer, -/ x -/ x /... Washer, -/ x -/ x /... Spring, Dog Clutch... Fitting, Grease, / -, º Degree... Clutch, Wheel... Washer, -/ x x /... Driver, Wheel Clutch (Includes Oilite Bearing, Item )... Bearing, Oilite... 0 Tire, x Rim... Valve Stem... Wheel (Includes Items 0,, and )... Fitting Grease, / - Straight... Wheel Hub Assembly (Includes Items,, and )... 0 Bolt, Lug Nut, Lug... 0 Spacer, Axle... 0 Bolt, Carriage. / - x -/... 0 Washer, Lock, /... Nut, Hex, / * Screw, Set, / - x /... 0 Bearing, Pillow Block (Includes Set Screw, Item )... Key, / x / x -/... Axle, Right... *May Not Fit All 0 Bearings RevB

12 Center Axle NOTE B TO RIGHT AXLE 0 0 NOTE B FRONT OF MACHINE NOTE A TO LEFT AXLE PL-0 RevB

13 Center Axle 0 Key, / x / x... Key, / x / x -/... Axle, Center... 0 Ring, Retaining, -/ External... Washer, -/ x // x /...Note A Spring, Dog Clutch... Fitting, Grease, / - x Degree... Clutch, Wheel... Washer, -/ x x /... 0 Driver, Wheel Clutch (Includes Oilite Bearing, Item )... Bearing, Oilite... Tire, x Rim... Valve Stem... Wheel (Includes Items,, and )... Fitting, Grease, / - Straight... Wheel Hub Assembly (Includes Items,, and )... 0 Bolt, Lug Nut, Lug Spacer, Axle Screw, Hex, / - x... Washer, Lock, /... Nut, Hex, / -... Note B Coupling, Axle, (Includes Items, and )... Note A: Use as many washers as necessary to minimize the gap between the Retaining Ring (Item ) and the Axle Spacer (Item 0). Note B: The entire coupling must be replaced as a unit. Order Axle Coupling. Do not mix the blocks of one coupling with another coupling. Replacement couplings are shipped with temporary shims between the blocks; remove and discard the shims before assembly. Make certain the axles are butted together and aligned properly with the key before tightening. Tighten the bolts evenly in an X pattern to Torque to Ft-Lbs. (00 In-Lbs or Newton-Meters). RevB

14 Left Axle TO CENTER AXLE 0 0 FRONT OF MACHINE 0 0 PL-0 RevB

15 Left Axle Key, / x / x -/... Axle, Left... 0 Bolt, Carriage. / - x -/... Washer, Lock, /... Nut, Hex, / * Screw, Set, / - x /... 0 Bearing, Pillow Block (Includes Set Screws, Item )... Washer, -/ x -/ x /... 0 Ring, Retaining, -/ External... 0 Washer, -/ x -/ x /... Spring, Dog Clutch... Fitting, Grease, / -, º Degree... Clutch, Wheel... Washer, -/ x x /... Driver, Wheel Clutch (Includes Oilite Bearing, Item )... Bearing, Oilite... Tire, x Rim... Valve Stem... 0 Wheel (Includes Items,, and )... Fitting Grease, / - Straight... Wheel Hub Assembly (Includes Items,, and )... 0 Bolt, Lug Nut, Lug... 0 Spacer, Axle... *May Not Fit All 0 Bearings RevB

16 Drive Train PL- NOTE: Refer to the Parts List For the Tournament Kit (in this manual) For Machines Equipped With the Tournament Kit. RevB

17 Drive Train Bolt, Carriage, / - x -/... Plate, Pinion Shaft Screw, Hex, / - x... 0 Key, Woodruff, / x /... Backup Plate (Includes Item 0)... Seal, Brush Shaft... * Screw, Set, / - x /... 0 Collar, Set (Includes Set Screw, Item )... Sprocket, Tooth (Includes Set Screw, Item )... 0 Bearing, Oilite... Washer, -/ x x /... 0 Key, Woodruff, / x... Gear, Tooth... 0 Ring, Retaining, -/ External... Fitting, Grease, / - Straight... 0 Ring, Retaining, External... Washer, -/ x -/ x /... 0 Nut, Thin Self Locking, / -... Arm Assembly, Idler (Includes Oilite Bearing, Item ) Washer, / x / x /... 0 Sprocket, Idler Screw, Hex, / - x -/... 0 Spring, Extension... 0 Nut, Hex, / Pin, Spring, / x -/... Bearing, Oilite... Dead Shaft... Bearing, Oilite... Double Sprocket Assembly (Includes Oilite Bearing, Item )... 0 Arm Assembly, Idler (Includes Oilite Bearing, Item )... S-Hook... Bearing, Oilite... 0 Sprocket, Tooth (Includes Oilite Bearing, Item )... Washer, / x -/ x /... 0 Ring, Retaining, / External... Nut, Hex, / -... Washer, Lock, /... 0 Stiffener, Backup Plate... 0** Screw, Set, / -0 x /... *May Not Fit All 0 Set Collars ** May Not Fit All Sprockets RevB

18 Tournament Kit FOR MACHINES EQUIPPED WITH THE TOURNAMENT KIT ONLY 0 0 PL Double Sprocket Assembly, Tournament Kit (Includes Oilite Bearing, Item )... Oilite, Bearing... Washer, -/ x x /... 0 Ring, Retaining, -/ External... Fitting, Grease, / - Straight... 0 Chain, RC-0 x Pitch, Brush Drive (Includes Master Link, Item ) Link, Master, RC Chain, RC-0 x Pitch, Conveyor Drive (Includes Master Link and Half Link, Items and 0)... 0 Link, Offset (Half), RC Link, Master, RC Idler Arm, Brush Drive (Includes Oilite Bearing, Item )... Bearing, Oilite... 0 Ring, Retaining, External... Washer, -/ x -/ x / Screw, Hex, / - x -/ Washer, / x / x /... 0 Nut, Thin Self Locking, / Spring, Return Idler Arm... S-Hook Sprocket Assembly (Includes Oilite Bearing, Item )... Bearing, Oilite... Washer, / x -/ x /... 0 Ring, Retaining, / External Idler Arm, Conveyor Belt Drive (Includes Oilite Bearing, Item )... 0 Sprocket, Idler... RevB

19 Chains PL- NOTE: For Machines Equipped With the Tournament Kit, Refer to the Tournament Kit Parts List (in this manual) For Tournament Kit Chains. 00 Link, Master, RC Link, Offset (Half), RC Chain, RC-0 x Pitches (Includes Items and ) Link, Master, RC Link, Offset (Half), RC-0... Chain, RC-0 x Pitches (Includes Items and )... RevB

20 Jaw Clutch NOTE A 0 NOTE B PL- RevB

21 Jaw Clutch Washer, -/ x x /...Note A 0 Washer, Labyrinth (Square)... Washer, -/ x -/ x /... Note B Washer, Thrust... Bearing, Thrust... 0 Bushing, Spring Guide... 0 Spring, Compression, Dog Clutch... 0 Ring, Retaining, External... Washer, Cupped... 0 Washer, Thrust... Bearing, Thrust... Washer, Thrust... Bearing, Oilite... Clutch, Driven (Includes Oilite Bearing, Item )... 0 Ring, Retaining, -/ External... Key, / x / x -/... Clutch, Driver... Fitting, Grease, / - Straight... Note A: Use as many washers (Item ) as necessary to insure / to / (0. mm to. mm) clearance between the square washer (Item ) and the backup plate. Note B: Use as many washers as necessary to provide the proper spring pressure. RevB

22 Clutch Box SEE NOTE A 0 0 SEE NOTE B 0 0 PL- RevB

23 Clutch Box 0 Bracket, Clutch Throw Out... 0 Washer, / x / x /... Shim...Note A 0 Plate, Wear... Washer, Lock, / Screw, Hex, / - x Pin, Cotter, / x... Pin, Anchor... Actuator, Clutch (Replaces Actuator - See Note B)... 0 Bushing, Anchor... 0 Grommet, Rubber... Cam, Wear... Bushing, Actuator... 0 Nut, Self Locking, / Nut, Self Locking, / Pin, Cotter, / x / Washer, / x / x /... Arm, Cam Pivot (Includes Item 0)... Pin, Clevis, / x -/... 0 Bearing, Oilite Screw, Hex, / - x -/ Screw. Hex, / - x -/... 0 Nut, Self Locking, / Screw, Hex, / -0 x /... Pivot Shaft, Clutch Box Washer, / x / x /... Clutch Box... 0 Pin, Pivot... NOTE A: Use As Many Shims (Item ) As Necessary To Insure Proper Clutch Engagement and Clearance. NOTE B: If Replacing a Actuator, the New Actuator Will Be Supplied With A New Actuator Cable For Proper Electrical Connection. Order To Receive New Cable. RevB

24 Control Box Assembly and Cables BLACK WHITE WHITE BLACK SEE NOTE A WHITE BLACK BLACK WHITE RED GREEN PL- RED WHITE BLACK GREEN CONNECTION FOR NEW STYLE ACTUATOR CONNECTION FOR OLD STYLE ACTUATOR GASKET 0 RevB

25 Control Box Assembly and Cables DECALS Control Box Assembly (Includes Items through )... Switch, Rocker Style... Switch Plate, Rocker... Screw, Flat Head, - x /... 0 Connector, / Push-On Double... 0 Jumper, Wire, Red... 0 Body, Conveyor Control... Tie Rod... 0 Base Plate... 0 Screw, Pan Head, - x /... 0 Lock Nut, Bonding Type, / NPT Conduit... Cable, Control Box... Cable, Actuator to Tongue (See Note A)... Cable, Power Supply... Fuse, Amp (Does Not Include Fuse Holder)... Wiring Harness, Complete, FD (Includes Items Thru )... NOTE A: Actuator Cable Replaces Actuator Cable. Cable Allows the Electrical Connection To New Style Actuator Or To Old Style Actuator. RED JUMPER WIRES PUSH-ON DOUBLE TERMINAL CONNECTORS WHITE WIRE BLACK WIRE RED WIRE GREEN WIRE Switch Wiring Diagram PL- - VDC + VDC RevB Electrical Schematic

26 Decals and Manual - Operators Manual PL Decal, Hopper, Mete-R-Matic III... Decal, Turfco Logo, 0... Decal Sheet, Product ID and Warnings, Includes Items thru... Decal, Metering Gate Setting, Right Hand... Decal, Metering Gate Setting, Left Hand... Decal, Product Identification... Decal, Hand Held ON/OFF Control... Decal, Maximum Hopper Capacity Warning... Decal, Maximum Angle of Operation Warning... 0 Decal, Maximum Tongue Weight Warning... Decal, Hand Hazard Warning, Gears (Under Side Guard)... Decal, Hand Hazard Warning, Chain (Under Side Guard)... Decal, Brush Hazard Warning... Decal, Conveyor Belt Tension Setting, Right Hand... Decal, Conveyor Belt Tension Setting, Left Hand... Decal, Lubrication - Grease Fittings... Manual, Operator s and Parts List, Rev B... RevB

27 Decals [A] [B] [C] [D] Cubic Meter ( Cubic Feet) Max. 0 Kg (, lbs) Max. [E] Mete-R-Matic III FD Top Dresser Product Number US Patents,,,0,,0 Other Patents Pending. Km/h ( MPH) MAX. Kg ( lbs) Empty mm (-/ ) [F] CONVEYOR OFF ON TURFCO 0 Kg. Max. (0 lbs), Kg (, lbs) [G] Kg. Max. ( lbs) Max. Max. [H] [ I ] [J] [K] [A] METERING GATE POSITION DECAL (QTY ) [B] PRODUCT IDENTIFICATION DECAL [C] HAND HELD ON/OFF CONTROL DECAL [D] MAXIMUM HOPPER CAPACITY WARNING DECAL [E] CONVEYOR BELT TENSION ADJUSTMENT [F] MAXIMUM TONGUE WEIGHT WARNING DECAL [G] MAXIMUM ANGLE OF OPERATION WARNING DECAL [H] HAND HAZARD WARNING DECAL [ I ] HAND HAZARD WARNING DECAL [J] BRUSH HAZARD WARNING DECAL (QTY ) [K] GREASE FITTING DECALS X X RevB

28 TURFCO MFG. INC. 0 st Avenue NE Minneapolis, Minnesota USA -0 Phone FAX --0 Internet service@turfco.com Part No. Rev B Mete-R-Matic III FD Top Dresser Printed in USA Product Number 0

Mete-R-Matic F18 Top Dresser Starting Serial Number (U.S.A. Patent No. 5,307,952)

Mete-R-Matic F18 Top Dresser Starting Serial Number (U.S.A. Patent No. 5,307,952) Last Version of the F - Has Different Pan Under Belt, Different Brush Shaft, Different Drive Roller and Shaft and has a Bolt On Side Guard. Note serial no range - manual before this starts at OPERATOR'S