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1 HIGH CAPACITY OUTPUT STACKER (AS-1180C M8 STK) for the MACH 8 PARTS GUIDE Rev
2 This manual is intended solely for the use and information of Neopost USA, its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Neopost USA, Inc. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. Memjet is a registered trademark. All other trademarks are the property of their respective holders. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher
3 Table of Contents GROUP 1 MECHANICAL ASSEMBLY 2 GROUP 2 ELECTRICAL ASSEMBLY 4 GROUP 3 MEDIA TABLE LIFT ASSEMBLY 6 GROUP 3.1 THREADED ROD ASSEMBLY 8 GROUP 4 REAR MEDIA GUIDE ASSEMBLY 9 GROUP 4.1 REAR MEDIA GUIDE BRACKET ASSEMBLY 11 GROUP 5 STACKER ELECTRICAL 110V 12 GROUP 5A STACKER ELECTRICAL 220V 14 NORMAL WEAR & RECOMMENDED SPARE PARTS 16 INDEX 17
4 GROUP 1 MECHANICAL ASSEMBLY 2
5 GROUP 1 MECHANICAL ASSEMBLY KEY PART NO. DESCRIPTION QTY TOP COVER "UP" SWITCH ASSEMBLY "DOWN" SWITCH ASSEMBLY REAR MEDIA SUPPORT GUIDE BRASS SCREW ASSEMBLY, 1/ POSITION INDICATOR SCREW, 4-40 x 3/16 PH PAN HD. SS REAR MEDIA SUPPORT ARM, TOP SCREW, 1/4 x 20 x 1/2, SOC. BTN HD., SS REAR MEDIA SUPPORT MAIN SIDE FRAME ASSEMBLY SCREW, 6-32 x 1/4, PH TRUSS HD REAR MEDIA GUIDE BRACKET ASSEMBLY MEDIA TABLE WELDMENT BASE WELDMENT SWIVEL CASTER SCREW, x 5/16 SOC. BTN HD MAGNET SCREW, 6-32 x 1/2 PAN HD., SS REAR VIEW SIDE FRAME WELDMENT (REAR COVER) METAL BRACKET METAL BRACKET MOUNTING SCREWS POWER INLET ASSEMBLY POWER CORD MACH 8 INTERFACE CABLE 1 BASE VIEW SCREW, 1/4-20 X 3/4SOC. HD. CAP LOCK WASHER, 1/ WASHER, 5/8 OD x 9/32 ID x 1/ SCREW, x 1/4, BTN. HD. SOC. CAP REAR MEDIA SUPPORT ARM, BOTTOM BOTTOM PULLEY STUD ASSEMBLY TIMING BELT PULLEY, 18XL GROOVES SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT TIMING BELT LOCK WELDMENT, BOTTOM SCREW, 6-32 x 3/16, PH RD. HD. SS 2 3
6 GROUP 2 MECHANICAL & ELECTRICAL ASSEMBLY 4
7 GROUP 2 MECHANICAL & ELECTRICAL ASSEMBLY KEY PART NO. DESCRIPTION QTY "UP" SWITCH ASSEMBLY "DOWN" SWITCH ASSEMBLY PULLEY, 18XL GROOVES SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT TIMING BELT HEAVY LOCK NUT BUSHING, OILITE (FF-520-9) SHIM, 3/8 x 5/8 x THICK THREADED ROD FLANGE BEARING, 1-PC STEEL THRUST BALL FOR 1/2" SHAFT TOP PULLEY STUD ASSEMBLY POWER INLET ASSEMBLY MACH 8 INTERFACE WIRE HARNESS MEDIA SENSOR BRACKET ("UP" POS. SENSOR) "UP" POSITION SENSOR ASSEMBLY LIMIT SWITCH BRACKET ASSEMBLY (TOP & BOTTOM) MICRO SWITCH SCREW, 4-40 x 1/2 TRUSS HD. PH, SS ELECTRIC POST ASSEMBLY SCREW, 8-32 x 1/4 TRUSS HD., PH, SS STAR WASHER, #10 EXTERNAL SCREW, 6-32 x 1/4, PAN HD, SS CONTROL BOARD POWER SUPPLY REAR MEDIA SUPPORT SHAFT SPEED CONTROL THREADED ROD 1 KEY PART NO. DESCRIPTION QTY NUT LIFTING PLATE MOTOR ASSEMBLY MOTOR STANDOFF ASSEMBLY SENSOR BRACKET ASSEMBLY "DOWN" POSITION SENSOR ASSEMBLY SCREW, 4-40 x 1/4, PH PAN HD STAR WASHER, #4 EXTERNAL RELAY MOTOR DRIVE BELT PULLEY, 44 XL GROOVES BEARING SCREW, x 5/8 SOC HD STAR WASHER, #10 EXTERNAL PLASTIC WASHER, 3/8 ID x 3/4 OD x SCREW, 8-32 x 1/4, BTN HD. SOC. CAP WASHER, 7/16 OD x 0.20 OD x 1/ MOTOR IDLER STANDOFF ASSEMBLY BEARING RETAINING RING, EXTERNAL LIFTING PLATE POST LIFTING PLATE BUSHING 2 5
8 GROUP 3 MEDIA TABLE LIFT ASSEMBLY 6
9 GROUP 3 MEDIA TABLE LIFT ASSEMBLY KEY PART NO. DESCRIPTION QTY LIFTING PLATE WELDMENT BEARING STUD BALL BEARING, 1616-RS RETAINING RING, EXTERNAL 1/2 x x SCREW, 1/4-20 X 3/4 SOC. HD. CAP (BLUE LOCTITE) 2 6 THREADED ROD ASSEMBLY (SEE GROUP 3.1) LIFTING PLATE BUSHING (GREEN LOCTITE) SENSOR TRIGGER SCREW, 6-32 x 3/16, PH RD. HD. SS 2 10 MOTOR ASSEMBLY MOTOR ASSEMBLY MOTOR STANDOFF ASSEMBLY MOTOR PULLEY SUBASSEMBLY, 12XL GROOVES SET SCREW, x 1/ RETAINING RING, EXTERNAL MOTOR IDLER STANDOFF ASSEMBLY BEARING MOTOR DRIVE BELT 1 7
10 GROUP 3.1 THREADED ROD ASSEMBLY KEY PART NO. DESCRIPTION QTY HEAVY LOCK NUT (DO NOT OVERTIGHTEN) BEARING, 1-PC STEEL THRUST BALL FOR 1/2" SHAFT THREADED ROD FLANGE BUSHING, OILITE (FF-520-9) SHIM, 3/8 x 5/8 x THICK NUT THREADED ROD PULLEY, 44 GROOVES XL STAR WASHER, #10 EXTERNAL SCREW, x 5/8 SOC. HD WASHER, PLASTIC 3/8 ID x 3/4 OD x BEARING WASHER, 7/16 OD x ID x 1/ SCREW, 8-32 x 1/4 BTN. HD. SOC. CAP. (BLUE LOCTITE) 1 8
11 GROUP 4 REAR MEDIA GUIDE ASSEMBLY 9
12 GROUP 4 REAR MEDIA GUIDE ASSEMBLY KEY PART NO. DESCRIPTION QTY REAR MEDIA SUPPORT GUIDE REAR MEDIA SUPPORT ARM, TOP BRASS SCREW ASSEMBLY, 1/ MEDIA SUPPORT LOCK HUB ASSEMBLY TIMING BELT THRUST BEARING, NYLON SNAP IN PULLEY STUD ASSEMBLY, TOP PULLEY ASSEMBLY, 16 XL PULLEY STUD, TOP WASHER (APPLY GREASE) /4" TRUARC, # PULLEY STUD ASSEMBLY, BOTTOM PULLEY ASSEMBLY, 16 XL PULLEY STUD, BOTTOM WASHER (APPLY GREASE) /4" TRUARC, # REAR MEDIA GUIDE BRACKET ASSEMBLY (SEE GROUP 4.1) THRUST BEARING, NYLON SNAP IN O-RING 1 KEY PART NO. DESCRIPTION QTY REAR MEDIA SUPPORT WASHER, PLASTIC 3/8 ID x 3/4 OD x REAR MEDIA SUPPORT HOLDER, BOTTOM TIMING BELT LOCK WELDMENT, BOTTOM SCREW, 6-32 x 3/16, PH RD. HD. SS REAR MEDIA SUPPORT ARM, BOTTOM SCREW, 1/4 x 20 x 1/2, SOC. BTN HD., SS TIMING BELT LOCK, TOP SCREW, 6-32 x 3/16, PH RD. HD. SS SCREW, x 3/8 CONE PT. SOC. HD POSITION INDICATOR SCREW, 4-40 x 3/16 PH PAN HD. SS PULLEY, 16XL GROOVES SET SCREW, 8-32 x 1/4 HEX SOC. CUP PT TOP PULLEY SPACER SHIM, 3/8 x 5/8 x THICK REAR MEDIA SUPPORT SHAFT 1 10
13 GROUP 4.1 REAR MEDIA GUIDE BRACKET ASSEMBLY KEY PART NO. DESCRIPTION QTY THRUST BEARING, NYLON SNAP IN REAR MEDIA GUIDE SCREW, 6-32 x 1/8 PH PAN HD REAR MEDIA GUIDE BRACKET WELDMENT SIDE MEDIA GUIDE BRACKET REAR MEDIA GUIDE NUT MEDIA BRACKET KNOB WASHER, 7/16 OD x ID x 1/ SET SCREW, x 5/8 W/INSERT NUT 1 11
14 GROUP 5 STACKER ELECTRICAL 110V 12
15 GROUP 5 STACKER ELECTRICAL 110V KEY PART NO. DESCRIPTION QTY POWER INLET - GROUND POWER INLET-SPEED CONTROL WIRING HARNESS (L1 L1) POWER INLET-SPEED CONTROL WIRING HARNESS (N1 L2) SPEED CONTROL POWER SUPPLY WIRING HARNESS (L1 & L2) POWER SUPPLY V POWER SUPPLY CABLE (J9, 1 & COM) SPEED CONTROL SPEED CONTROL RELAY WIRING HARNESS (A2 9) SPEED CONTROL RELAY WIRING HARNESS (A1 7) SOLID STATE AC RELAY (SAFETY & DIRECTION) DIRECTION RELAY MOTOR WIRING HARNESS (M 6, 1) MOTOR ASSEMBLY (M & 4) DIRECTION RELAY SAFETY RELAY WIRING HARNESS (7 3) MICRO SWITCH MICRO SWITCH SAFETY RELAY WIRING HARNESS (COM B) SAFETY SWITCHES WIRING HARNESS (A & NC NC, 1) PCB SPEED CONTROL WIRING HARNESS (S1, S2 J10) PCB DIRECTION RELAY WIRING HARNESS (A, B J12) PCB SPEED CONTROL WIRING HARNESS (INHIBIT J11) RED (DOWN) SWITCH ASSEMBLY (J5) GREEN (UP) SWITCH ASSEMBLY (J4) TABLE CONTROL PC BOARD MACH 8 INTERFACE WIRING HARNESS (J7, J14, J8) TABLE UP POSITION SENSOR ASSEMBLY (J2) TABLE DOWN POSITION SENSOR ASSEMBLY (J1) 1 * MACH 8 PRINTER STACKER INTERFACE CABLE (NOT SHOWN) 1 13
16 GROUP 5A STACKER ELECTRICAL 220V 14
17 GROUP 5A STACKER ELECTRICAL 220V KEY PART NO. DESCRIPTION QTY POWER INLET - GROUND V TRANSFORMER JUMPER WIRING HARNESS (2 5) POWER INLET TRANSFORMER WIRING HARNESS, 220V (L1 1) V TRANSFORMER, A POWER INLET TRANSFORMER WIRING HARNESS, 220V (N1 6) POWER SUPPLY TRANSFORMER SPEED CONTROL WIRING HARNESS, 220V (7, 11 L1) TRANSFORMER SPEED CONTROL WIRING HARNESS, 220V (8, 12 L2) V POWER SUPPLY CABLE (1 & COM J9) SPEED CONTROL SPEED CONTROL RELAY WIRING HARNESS (A2 9) SPEED CONTROL RELAY WIRING HARNESS (A1 7) DIRECTION RELAY MOTOR WIRING HARNESS (6, 1 M) MOTOR ASSEMBLY (M & 4) SOLID STATE AC RELAY (SAFETY & DIRECTION) DIRECTION RELAY SAFETY RELAY WIRING HARNESS (7 3) MICRO SWITCH MICRO SWITCH SAFETY RELAY WIRING HARNESS (COM B) SAFETY SWITCHES WIRING HARNESS (A & NC NC, 1) PCB SPEED CONTROL WIRING HARNESS (S1, S2 J10) PCB DIRECTION RELAY WIRING HARNESS (A, B J12) PCB SPEED CONTROL WIRING HARNESS (INHIBIT J11) RED (DOWN) SWITCH ASSEMBLY (J5) GREEN (UP) SWITCH ASSEMBLY (J4) TABLE CONTROL PC BOARD MACH 8 INTERFACE WIRING HARNESS (J7, J14, J8) MEDIA PRESENCE SENSOR ASSEMBLY (J2) TABLE DOWN POSITION SENSOR ASSEMBLY (J1) 1 * MACH 8 PRINTER STACKER INTERFACE CABLE (NOT SHOWN) 1 15
18 NORMAL WEAR & SPARE PARTS PART NO. DESCRIPTION NORMAL WEAR PARTS QTY PER PRINTER MOTOR DRIVE BELT TIMING BELT (UPPER & LOWER) "UP" POSITION SENSOR ASSEMBLY "DOWN" POSITION SENSOR ASSEMBLY MICRO SWITCH 2 RECOMMENDED SPARE PARTS PART NO. DESCRIPTION QTY PER PRINTER AMP SLO-BLO FUSE (POWER INLET ASSEMBLY) (NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER) POWER CORD MACH 8 PRINTER INTERFACE CABLE MOTOR ASSEMBLY RELAY SPEED CONTROL POWER SUPPLY CONTROL PC BOARD
19 PART NO. GROUP KEY A PART NO. GROUP KEY A A A A A INDEX PART NO. GROUP KEY
20 INDEX PART NO. GROUP KEY A A A A A A A A A A A A A A 18 PART NO. GROUP KEY A A A A A A A A A PART NO. GROUP KEY *NOT SHOWN * * * * 18
21
22 Copyright Neopost USA 2014
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