PARTS BOOK FLAIL HEADS 90 SIDE MID-MOUNT

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1 PARTS BOOK FLAIL HEADS 90 SIDE MID-MOUNT DIAMOND MOWERS, LLC 350 E 60 th St. North Sioux Falls, SD 5704 FOR WARRANTY CALL DIAMOND MOWERS DIRECT: OUR TECHNICIANS WILL DIAGNOSE YOUR SITUATION OVER THE PHONE TO GET YOU UP AND RUNNING QUICKLY. Phone: Fax: DIAMOND MOWERS, LLC

2 Page 2 Foreword This manual contains the parts breakdown and identification of the various components and structures that make up your mower implement. The illustrations, drawings, and diagrams in this manual are based on the latest information available at the time of publication. Your machine may have product improvements and features not yet contained in this parts manual. Diamond Mowers, LLC reserves the right to make changes at any time without notice or obligation. Diamond Mowers, LLC and Wetblade are trademarks of Diamond Mowers, LLC. This manual should be consulted prior and while assembling the unit, and anytime parts or assembly clarification is needed. Copyright 206 Diamond Mowers, LLC All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights heron may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without written permission of the publisher.

3 Page 3 Table of Contents FLAIL HEADS 4 SIDE HD FLAIL HEAD - 90 CUTTER ASSEMBLY, RIGHT SIDE 5 DECAL IDENTIFICATION - SIDE FLAIL 6 SIDE HD FLAIL HEAD - 90 DRIVE ASSEMBLY 7 SIDE HD FLAIL HEAD - TRAVEL REST, SINGLE ACTING OUTBOARD 8 SIDE HD FLAIL HEAD - TRAVEL REST, DOUBLE ACTING OUTBOARD 9 HD FLAIL HEAD - BLADE CONFIGURATIONS 0 DRAFT BEAM ASSEMBLIES DRAFT BEAM - COMBO LIFT, STD 2 DRAFT BEAM - COMBO LIFT, NARROW 3 DRAFT BEAM - DX2 4 DECK ASSEMBLIES MOTOR ASSEMBLY GEAR BOX ASSEMBLY DRIVE LINE ASSEMBLY 8 LIFT ASSEMBLIES X0 WELDED CYLINDER X2 WELDED CYLINDER, SLUGGED 2 ELECTRICAL ASSEMBLIES 22 LIMIT SWITCH - DRAFT BEAM HEIGHT LIMITER 23

4 FLAIL HEADS

5 FLAIL HEADS Page 5 SIDE HD FLAIL HEAD - 90 CUTTER ASSEMBLY, RIGHT SIDE CUTTERSHAFT BEARING GROUND ROLLER BEARING ASSY /8 LOCK WASHER /8 FLAT WASHER /2 LOCK WASHER /2 FLAT WASHER GR /2 H.S. LOCK WASHER KNIFE MOUNTING BOLT /2 X 2 NC PLOW BOLT /2 X -3/4 NC PLOW BOLT /8 X NC HEX CAPSCREW /8 X -/4 NC HEX CAPSCREW /2 X -/2 NC HEX CAPSCREW /2 X -3/4 NC HEX CAPSCREW /2 X NC HEX CAP /2 X 2 H.S. NF HEX CAPSCREW /8 X H.S. NC SKT HEAD /8 NC HEX NUT /4-6 ACME HEX NUT /2 NC HEX NUT /6 NYLOCK JAM NUT CLEVIS SHOULDER BOLT " FLAP GREASE ZERK HOSE /8" GREASE ZERK " RIGHT FLAIL BONNET GROUND ROLLER BLOCK LOCK PLATE ADJUSTMENT ROD INSIDE ADJUSTMENT ROD OUTSIDE " TRASH GUARD " FLAP BAR CUTTERSHAFT GUARD GROUND ROLLER BRACKET OUTER SKID SHOE INNER SKID SHOE BEARING GUARD " GROUND ROLLER /8" BRASS COUPLER ****CUTTER SHAFTS COMPLETE**** 90" CUTTER SHAFT, /8" STD KNIVES Opt " CUTTER SHAFT, SMOOTH CUT KNIVES Opt " CUTTER SHAFT, 3/6" HD KNIVES ****FLAIL KNIVES**** /8" STD FLAIL KNIFE SMOOTH CUT FLAIL KNIFE /6" HD FLAIL KNIFE BLADE KITS SIDE FLAIL ONLY Includes -0506, -46, & (smooth) Includes -0506, -46, & (HD) TRIPLE FLAIL (90" sides, 02" rear) Includes -0506, -46, & (smooth) Includes -0506, -46, & (HD)

6 DECAL IDENTIFICATION - SIDE FLAIL FLAIL HEADS Page 6

7 FLAIL HEADS Page 7 SIDE HD FLAIL HEAD - 90 DRIVE ASSEMBLY PULLEY, 6.3" TAPERLOCK, 2-3/6" TAPERLOCK, -/4" IDLER PULLEY, 4.4" /8 LOCK WASHER /8 FLAT WASHER /2 LOCK WASHER /4 LOCK WASHER MM LOCK WASHER /8 X NC HEX CAPSCREW /2 X -3/4 NC HEX CAPSCREW /4 X NC HEX CAP /8 X 3 NC HEX CAPSCREW MM X 40 MM -.75 HEX CAPSCREW /8 X H.S. NC SOCKET HEAD CAPSCREW /6 X 3-/2 NC HEX CAPSCREW /2 NC NYLOCK NUT /8 NC NYLOCK NUT " DOUBLE HOSE CLAMP DRIVE BELT #20 FLANGE KIT /4MORB-90DEG X /4MJIC, ADAPTER ROSTA TENSIONER TUBE MOTOR SPACER MOTOR KEY CUTTERSHAFT KEY BELT SHIELD FLAIL HOSE CLAMP #20FLG X MJIC-45DEG 2-268

8 FLAIL HEADS Page 8 SIDE HD FLAIL HEAD - TRAVEL REST, SINGLE ACTING OUTBOARD 5/8 FLAT WASHER /8 X 2-/2 NC HEX CAPSCREW /8 NC NYLOCK NUT TRAVEL LOCK/REST 4-036

9 FLAIL HEADS Page 9 SIDE HD FLAIL HEAD - TRAVEL REST, DOUBLE ACTING OUTBOARD 5/8 FLAT WASHER /8 X 2-/2 NC HEX CAPSCREW /8 NC NYLOCK NUT TRAVEL LOCK/REST

10 FLAIL HEADS Page 0 HD FLAIL HEAD - BLADE CONFIGURATIONS 90" FLAIL KNIFE MOUNTING BOLT /6 NYLOCK JAM NUT CLEVIS ****CUTTER SHAFTS COMPLETE**** 90" CUTTER SHAFT, /8" STD KNIVES Opt " CUTTER SHAFT, SMOOTH CUT KNIVES Opt " CUTTER SHAFT, 3/6" STD KNIVES ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail SMOOTH CUT FLAIL KNIFE Avail /6" HD FLAIL KNIFE Avail " FLAIL KNIFE MOUNTING BOLT /6 NYLOCK JAM NUT CLEVIS ****CUTTER SHAFTS COMPLETE**** 02" CUTTER SHAFT, /8" STD KNIVES Opt " CUTTER SHAFT, SMOOTH CUT KNIVES Opt " CUTTER SHAFT, 3/6" STD KNIVES ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail SMOOTH CUT FLAIL KNIFE Avail /6" HD FLAIL KNIFE Avail " FLAIL KNIFE MOUNTING BOLT /6 NYLOCK JAM NUT CLEVIS ****CUTTER SHAFTS COMPLETE**** 60" CUTTER SHAFT, /8" STD KNIVES Opt " CUTTER SHAFT, SMOOTH CUT KNIVES Opt " CUTTER SHAFT, 3/6" HD KNIVES ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail SMOOTH CUT FLAIL KNIFE Avail /6" HD FLAIL KNIFE Avail " FLAIL KNIFE MOUNTING BOLT /6 NYLOCK JAM NUT CLEVIS ****CUTTER SHAFTS COMPLETE**** 75" CUTTER SHAFT, /8" STD KNIVES Opt " CUTTER SHAFT, SMOOTH CUT KNIVES Opt " CUTTER SHAFT, 3/6" HD KNIVES ****FLAIL KNIVES**** /8" STD FLAIL KNIFE Avail SMOOTH CUT FLAIL KNIFE Avail /6" HD FLAIL KNIFE Avail

11 DRAFT BEAM ASSEMBLIES

12 DRAFT BEAM ASSEMBLIES Page 2 DRAFT BEAM - COMBO LIFT, STD FLAT WASHER /6 X 3-/4 NC HEX CAPSCREW /8 X 2-/4 NC HEX CAPSCREW /6 NC NYLOCK NUT /8 NC NYLOCK NUT R-CLIP /4 X 2 ROLL PIN X 0 WELDED CYLINDER X 2 WELDED CYLINDER /8 GREASE ZERK /4 GREASE ZERK X 7 PIN CLEVIS PIN LINKAGE PIN DRAFT BEAM/MAIN FRAME PIN EAR PIN BOSS HARDENED BUSHING DRAFT BEAM COMBO DRAFT BEAM 4-00 COMBO DRAFT BEAM, 4" REAR OFFSET PIVOT ARM LINKAGE ARM LEFT LINKAGE ARM RIGHT

13 DRAFT BEAM ASSEMBLIES Page 3 DRAFT BEAM - COMBO LIFT, NARROW REF# PARTS DESCRIPTION FLAT WASHER GR 5 7/6 X 3-/4 NC HEX CAP GR 5 3/8 X 2-/4 NC HEX CAP GR 5 3/4 X 2-/2 NC HEX CAPSCREW 7/6 NC NYLOCK NUT 3/8 NC NYLOCK NUT 3/4 NC HEX NUT 3/6 R-CLIP /4'' ROLL PIN x 2" 3 X 0 WELDED CYLINDER 3 X 2 WELDED CYLINDER, SLUGGED GREASE ZERK /8'' STRAIGHT GREASE ZERK /4'' STRAIGHT PIN X 7-5/8 CYLINDER PIN, 3-/2" LINKAGE PIN PIN -/2 X 4-/2 CAP SWING FLAIL PIN.5 X.75 LINKAGE BOSS BUSHING -/2OD X ID X 0GA BUSHING PIVOT LINKAGE LINKAGE ARM LEFT COMBO DRAFT BEAM LINKAGE LEFT LINKAGE ARM RIGHT COMBO DRAFT BEAM LINKAGE RIGHT COMBO DRAFT BEAM,.25 FORWARD OFFSET REQ PART# TORQUE (ft-lbs) TORQUE (Nm)

14 DRAFT BEAM - DX2 DRAFT BEAM ASSEMBLIES Page 4 FLAT WASHER /6 LOCK WASHER /8 LOCK WASHER /6 X 3-/4 NC HEX CAPSCREW /8 X 2-/4 NC HEX CAPSCREW /6 NC NYLOCK NUT /8 NC NYLOCK NUT R-CLIP /4 X 2 ROLL PIN X 0 WELDED CYLINDER X 2 WELDED CYLINDER /8 GREASE ZERK /4 GREASE ZERK X 7 PIN CLEVIS PIN LINKAGE PIN DRAFT BEAM/MAIN FRAME PIN EAR PIN BOSS HARDENED BUSHING PIVOT ARM LINKAGE ARM LEFT LINKAGE ARM RIGHT DRAFT BEAM ROTARY, DIM A = 5-/32" FLAIL, DIM A = 60-25/32" 4-038

15 DECK ASSEMBLIES

16 MOTOR ASSEMBLY DECK ASSEMBLIES Page 6 BUSHING BALL BEARING WASHER SPIROLOCK RETAINING RING PLUG SHAFT END COVER CHECK ASSEMBLY THRUST PLATE DOWEL PIN PORT END COVER W/ BUSHINGS STUD GEAR HOUSING -3/4" SEAL KIT SEAL KIT (integral shaft only) comes w/ SEAL KIT (continental shaft only) SHAFT SEAL CONTINENTAL SHAFT ONLY: 300 PSI (included in M350 seal kit) INTEGRAL SHAFT ONLY: 500 PSI * SHAFT TOOL (not shown) (required for install) GEAR SET OPTION A: 6 INTEGRAL SHAFT AND GEAR -3/4" GEAR SET OPTION B: 7 RETAINING RING RETAINING WASHER /4" GEAR SET CONTINENTAL SHAFT, SPLINED

17 GEAR BOX ASSEMBLY DECK ASSEMBLIES Page 7 PLUG /2" GAS GEAR BOX HOUSING SNAP RING MM - 25MM BOLT GEAR BOX COVER SHIM BEARING GEAR PARALLEL KEY OIL FILL PLUG SHAFT SPRING WASHER SHIM BEARING LOCK NUT PINION BEARING OIL SEAL DOUBLE LIP SEAL

18 DRIVE LINE ASSEMBLY DECK ASSEMBLIES Page 8 ZERK YOKE -3/8" 6 SPLINE CROSS & BEARING KIT SPRING PIN INBOARD YOKE B INNER PROFILE PROFILE & SLEEVE INBOARD YOKE 2A SHIELD CONE BEARING RING SUPPORT BEARING OUTER SHIELD TUBE INNER SHIELD TUBE COLLAR REPAIR KIT PTO SHAFT COMPLETE Avail

19 LIFT ASSEMBLIES

20 X0 WELDED CYLINDER LIFT ASSEMBLIES Page 20 PISTON ROD CLEVIS ASSEMBLY BUTT & TUBE ASSEMBLY GLAND PISTON LOCKNUT SEAL KIT

21 LIFT ASSEMBLIES Page X2 WELDED CYLINDER, SLUGGED PISTON ROD CLEVIS ASSEMBLY BUTT & TUBE ASSEMBLY GLAND PISTON LOCKNUT SLUG SEAL KIT SET SCREW -2007

22 ELECTRICAL ASSEMBLIES

23 ELECTRICAL ASSEMBLIES Page 23 LIMIT SWITCH - DRAFT BEAM HEIGHT LIMITER #0-24 X 2 SHCS #0-24 NYLOCK NUT LIMIT SWITCH GA MALE PUSH-ON CONNECTOR GA FEMALE PUSH-ON CONNECTOR /2 PRIMARY WIRE Avail/ft /8 CONDUIT STRAIN RELIEF CAM TILT BRACKET LEFT RIGHT LIMIT SWITCH PLATE

24 00% SATISFACTION GUARANTEE GET IT, LOVE IT, or LEAVE IT! 72-HOUR PARTS SHIPPING GUARANTEE

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