ATS-9800 DUAL TABBER
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1 ATS-9800 DUAL TABBER Parts Manual
2 This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet is a registered trademark of Astro Machine Corp. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher.
3 TABLE OF CONTENTS GROUP 1.0 MECHANICAL 1 GROUP 1.1 SENSOR HOLDER 3 GROUP 1.2 APPLICATOR HEAD 4 GROUP 1.3 METERING PLATE 5 GROUP 2.0 ROLLERS 7 GROUP 2.1 FEED & PULL-OUT SHAFTS 8 GROUP 2.2 DELIVERY & TAB DRIVE SHAFTS 9 GROUP 2.3 TOP MEDIA WHEELS ASSEMBLY 11 GROUP 2.4 IN LINE SIDE GUIDE ASSEMBLY & IDLER ROLLER ASSEMBLY 12 GROUP 3.0 DRIVE 14 GROUP 4.0 ELECTRICAL 16 GROUP 5.0 LABELS 18 INDEX 19
4 GROUP 1.0 MECHANICAL 1
5 GROUP 1.0 MECHANICAL E-CLIP 3/ SCREW, x 1/4 TRUSS HD. PH SS E-CLIP 1/ WASHER, 7/16 OD x ID x 1/ LOCK WASHER, #10 EXTERNAL TOOTH LOCK WASHER, #6 EXTERNAL TOOTH SCREW, 6-32 x 1/4 OVAL CSK HD. PH SS SCREW, x 5/16 SOC. HD. CAP SCREW, 6-32 x 3/16 RND HD. PH SS SET SCREW, 6-32 x 1/4 HEX SOC. CUP PT O-RING, 1/8 x O-RING, 1/8 x SCREW, 6-32 x 1/4 TRUSS HD. PH SS BALL BEARING HOUSING ASSEMBLY PULLEY, WASTE TAKE-UP SIDE FRAME, FRONT SPOOL, PAPER TAKE-UP (PART OF ) SIDE FRAME COVER, FRONT SIDE FRAME COVER, REAR CROSS BAR CROSS BAR, SENSOR METERING PLATE ASSEMBLY (SEE GROUP 1.3) GUIDE, REAR SUPPORT SUPPORT, REAR MEDIA APPLICATOR HEAD ASSEMBLY (SEE GROUP 1.2) SENSOR HOLDER ASSEMBLY (SEE GROUP 1.1) TAKE-UP SPOOL ASSEMBLY SHAFT, WASTE TAKE-UP HOLDER, WASTE TAKE-UP SHAFT TAKE-UP SHAFT PLATE DOUBLE PULLEY ASSEMBLY TAB TRAY ASSEMBLY KNOB, METERING BRACKET BALL BEARING HOUSING ASSEMBLY 2 2
6 GROUP 1.1 SENSOR HOLDER SCREW, 4-40 x 1/8 BIN HD. PH STOP NUT, NYLON INSERT TIE WRAP WASHER, PLASTIC 3/16 x 7/16 x 1/ STAR WASHER, #6 EXTERNAL SCREW, 6-32 x 1/4 TRUSS HD. PH WASHER SENSOR BRACKET COLLAR, SENSOR ADJUSTMENT MEDIA SENSOR HOLDER SCREW, SENSOR HOLDER MEDIA SENSOR ASSEMBLY SPRING 1 3
7 GROUP 1.2 APPLICATOR HEAD SCREW WASHER SCREW, 6-32 x 1/4 PH PAN HD SPRING CLIP SPACER APPLICATOR HEAD SIDE FRAMEASSEMBLY, L/H APPLICATOR HEAD SIDE FRAME ASSEMBLY, R/H TAB SEPARATOR ASSEMBLY APPLICATOR HEAD TAB GUIDE ASSEMBLY TRACTOR FINGER MEDIA GUIDE APPLICATOR WHEEL ASSEMBLY APPLICATOR WHEEL SHAFT APPLICATOR HEAD SPACER APPLICATOR HEAD SPACER SPRING, APPLICATOR ROLLER R/H SPRING, APPLICATOR ROLLER L/H SPRING, PRESSURE ROLLER 1 4
8 GROUP 1.3 METERING PLATE 5
9 GROUP 1.3 METERING PLATE WASHER, 7/16 OD x ID x 1/ SCREW SCREW, #6 x 3/8 PH FL SELF-TAPPING 18-8 SS SCREW PLASTIC BUSHING METERING KNOB SCREW, PAPER GUIDE METERING FINGER METERING PLATE SIDE GUIDE BAR TOP METERING FINGER ASSEMBLY METERING FINGER BRACKET SIDE GUIDE, REAR SIDE GUIDE, FRONT SIDE GUIDE BUSHING SIDE GUIDE CROSS BAR SIDE GUIDE BLOCK WASHER, SEPARATOR METERING SEGMENT KNOB, METERING BRACKET 4 6
10 GROUP 2 ROLLERS 7
11 GROUP 2 ROLLERS LOCK WASHER, #6 EXTERNAL TOOTH SCREW, 6-32 x 1/4 OVAL CSK HD. PH SS SCREW, x 5/16 SOC. HD. CAP SCREW, 6-32 x 3/16 RND HD. PH SS BELT, TIMING 80XL SCREW, 6-32 x 1/4 TRUSS HD. PH SS BELT, TIMING 3 MM PITCH, 132 GROOVES x 396MM x BELT, TIMING 1/5 MM PITCH, 35GROOVES x 7" LONG BELT, TIMING 100XLO x 10", 50 TOOTH MOTOR BASE BELT, TIMING 100XL SCREW, x 5/16 SOC. HD. CAP LOCK WASHER, SS ASSEMBLY, DOUBLE PULLEY CLUTCH SHAFT SUBASSEMBLY PULLEY, 20 GROOVE HTD 3MM CENTER PLATE WELDMENT, REAR CENTER PLATE WELDMENT, FRONT FRONT CLOSURE ASSEMBLY FEED SHAFT ASSEMBLY (SEE GROUP 2.1) PULL-OUT SHAFT ASSEMBLY (SEE GROUP 2.1) SET SCREW, 8-32 x 1/4- HEXAGON SOCKET, CUP POINT BALL BEARING HOUSING ASSEMBLY SPOOL, PAPER TAKE-UP DELIVERY SHAFT ASSEMBLY (SEE GROUP 2.2) EXIT SHAFT ASSEMBLY TOP MEDIA WHEELS ASSEMBLY (SEE GROUP 2.3) WIRE HOLDER TAB DRIVE SHAFT ASSEMBLY (SEE GROUP 2.2) BALL BEARING HOUSING ASSEMBLY PULLEY, 30GR HTD 3MM BALL BEARING HOUSING ASSEMBLY KNOB, METERING BRACKET BALL BEARING ASSEMBLY SIDE FRAME, FRONT SIDE FRAME, REAR 1 8
12 GROUP 2.1 FEED & PULL-OUT SHAFTS FEED SHAFT ASSEMBLY FEED ROLLER SHAFT PULLEY ASSEMBLY FEED ROLLER ASSEMBLY SET SCREW, x 1/4 CUP POINT FEED SHAFT SUBASSEMBLY 1 PULL-OUT SHAFT ASSEMBLY SPOOL, PAPER TAKE UP BALL BEARING HOUSING ASSEMBLY PULLEY, 12 XL GROOVES ROLL PIN 3/32 x 5/ RUBBER FEED ROLLER ASSEMBLY SET SCREW, 8-32 x 1/ PULLOUT SHAFT 1 9
13 GROUP 2.2 DELIVERY & TAB DRIVE SHAFTS ROLL PIN 3/32 x 5/ SET SCREW, 8-32 x 1/ SET SCREW, x 1/4 CUP POINT HOUSING, BALL BEARING ASSEMBLY DELIVERY SHAFT TRACTION DRIVE WHEEL TAB DRIVE SHAFT PULLEY, 30 GR. HTD. 3MM RUBBER FEED ROLLER PULLEY, 14 GROOVES ASSEMBLY PULLEY, 12XL GROOVES BALL BEARING HOUSING 1 10
14 GROUP 2.3 TOP MEDIA WHEELS ASSEMBLY TRUARC # C-CLIP 1/4" SCREW, 4-40 x 5/16 PH UNDERCUT FH SS COLLAR, SPRING ADJUST TORSION SPRING TOP MEDIA WHEELS SUBASSEMBLY TOP MEDIA WHEELS ARM TOP MEDIA WHEELS SHAFT TOP MEDIA WHEELS ASSEMBLY MEDIA WHEELS CROSS BAR 1 11
15 GROUP 2.4 IN LINE SIDE GUIDE ASSEMBLY & IDLER ROLLER ASSEMBLY (OPTIONAL FEED ACCESSORY) 12
16 GROUP 2.4 IN LINE SIDE GUIDE ASSEMBLY & IDLER ROLLER ASSEMBLY (OPTIONAL FEED ACCESSORY) IN LINE SIDE GUIDE ASSEMBLY WASHER, NYLON 9/32 x 3/4 x 1/ SCREW LOCKNUT, 6-32 HEX w/nylon INSERT SIDE GUIDE BASE SIDE GUIDE PIN IN LINE MEDIA SIDE GUIDE, LH IN LINE MEDIA SIDE GUIDE, RH IDLER ROLLER ASSEMBLY TRUARC # IDLER ROLLER SHAFT APPLICATION WHEEL ASSEMBLY 4 13
17 GROUP 3 DRIVE 14
18 GROUP 3 DRIVE SCREW, x 1/4 TRUSS HD. PH SS WASHER, 7/16 OD x ID x 1/ NUT, 6-32 HEX LOCK WASHER, #10 EXTERNAL TOOTH LOCK WASHER, #6 EXTERNAL TOOTH SCREW, 6-32 x 1/4 OVAL CSK HD. PH SS BELT, TIMING 100XL SCREW, x 5/16 SOC. HD. CAP SCREW, x 7/16 SOC. HD. CAP BELT, TIMING 130XL FOOT, RUBBER SCREW, 6-32 x 5/16 FL HD. PH UNDERCUT SCREW, 6-32 x 1/4 FL HD. PH UNDERCUT LOCK WASHER, #10, SS SCREW, STOPPER STUD, P.C. BOARD SIDE FRAME, FRONT SIDE FRAME, REAR BASE, MOTOR CROSS BAR DOUBLE PULLEY ASSEMBLY CLUTCH SHAFT SUBASSEMBLY BALL BEARING HOUSING ASSEMBLY BALL BEARING HOUSING ASSEMBLY CLUTCH BRACKET MOTOR ASSEMBLY BRACKET, IDLER ROLLER HUB, SPRING SPRING, IDLER ROLLER SHAFT 2 15
19 GROUP 4 ELECTRICAL 16
20 GROUP 4 ELECTRICAL SCREW, x 1/4 TRUSS HD PH SS SCREW, 8-32 x 3/16 BIND HD PH NUT, 6-32 HEX LOCK WASHER, #10 EXTERNAL TOOTH LOCK WASHER, #6 EXTERNAL TOOTH SCREW, 6-32 x 3/8 TRUSS HD PH SS NUT, 4-40 HEX SCREW, 6-32 x 3/16" RND HD PH SS MODULE, POWER ENTRY SCREW, 6-32 x 1/4 PAN HD SS HOLDER, LED SCREW, 4-40 x 5/16" RND HD PH SS KNOB, S CAP, GRAY WITH WHITE LINE SPEED CONTROL FILTER ASSEMBLY, CORCOM 2VRI CLUTCH SHAFT SUBASSEMBLY CLUTCH, (PART OF ) MOTOR ASSEMBLY SENSOR HOLDER ASSEMBLY WIRE HARNESS, MEDIA SENSOR (PART OF ) PROCESSOR BOARD FOR DUAL TABBER WIRE HARNESS, POWER INLET-FILTER WIRE HARNESS, POWER INLET-FILTER WIRE HARNESS, FILTER-SPEED CONTROL WIRE HARNESS, FILTER-SPEED CONTROL WIRE HARNESS, I/O BOARD-SPEED CONTROL POTENTIOMETER ASSEMBLY WIRE HARNESS, PCB- CLUTCH RELAY WIRE HARNESS, LED WIRE HARNESS, COUNTER TRANSFORMER ASSEMBLY WIRE HARNESS, FEEDER INTERFACE WIRE HARNESS, JUMPER WIRE HARNESS, POWER INLET GROUND WIRE HARNESS, EXTENSION, SWITCHES SWITCH ASSEMBLY, FEED (GREEN) SWITCH ASSEMBLY, TAB (WHITE) 1 17
21 GROUP 5 DECALS DECAL, CAUTION ELECTRIC SHOCK DECAL, WARNING DECAL, CAUTION DISCONNECT POWER LABEL, FUSE 1.6A, 250V DECAL, FEEDER DECAL, DUAL TABBER ATS
22 INDEX PART NO. GROUP KEY PART NO. GROUP KEY
23 INDEX PART NO. GROUP KEY PART NO. GROUP KEY
24 INDEX PART NO. GROUP KEY
25
26 Copyright 2015 Astro Machine Corp. 03/02/2015 Part Number: 100-ATS-9800 REV C
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