AstroJet TM 1000/1000P Inkjet Printer. Parts Manual

Transcription

1 AstroJet TM 1000/1000P Inkjet Printer Parts Manual

2 This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet TM is a registered trademark of Astro Machine Corp. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher.

3 Table of Contents GROUP 1 MECHANICAL 1 GROUP 2A ELECTRICAL AJ GROUP 2B ELECTRICAL AJ 1000P 6 GROUP 3 PRINTHEAD CARRIAGE 8 GROUP 4 REAR FEED SHAFT 9 GROUP 5 MIDDLE FEED SHAFT 10 GROUP 6 FRONT FEED SHAFT 11 GROUP 7 PULLOUT ROLLER 12 GROUP 8 CLUTCH SHAFT 13 GROUP 9 FEED TABLE 14 GROUP 10 SEPARATOR ASSEMBLY 15 GROUP 11 LABELS 16 GROUP 12 DT-200 DROP TRAY (OPTIONAL) 17 INDEX 18

4 GROUP 1 MECHANICAL STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING ROLLER SHAFTS. -1-

5 GROUP 1 KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY OPERATOR SIDE COVER BELTS, SIDE GUIDE ASSEMBLY DECAL, "AJ-1000" TIMING BELT, 70XL OPERATOR SIDE COVER (CONTROL PANEL) PULL OUT ROLLER ASSEMBLY (SEE GROUP 7) A PRINTER CONTROL PANEL, REV.A FRONT FEED SHAFT ASSEMBLY (SEE GROUP 6) TOP COVER ASSEMBLY BELT, 160XL A TOP COVER MIDDLE FEED SHAFT ASSEMBLY (SEE GROUP 5) 1 5B RH TOP COVER BRACKET C-CLIP # C LH TOP COVER BRACKET BELT, 90XL037 BLACK NEOPRENE 2 5D SCREW, 4-40 x 5/16 UNDERCUT FH, PH, SS STUD, BRAKE MOTOR BRACKET ASSEMBLY CLUTCH SHAFT ASSEMBLY (SEE GROUP 8) POTENTIOMETER ASSEMBLY MOTOR ASSEMBLY, RAE 90V SERVO MOTOR ASSEMBLY MOTOR PULLEY ASSEMBLY, 14 GROOVES MOTOR BRACKET SET SCREW, x 1/4 SOC. PT GEAR ASSEMBLY, 28 TEETH BELT, 110XL PIN REAR FEED SHAFT ASSEMBLY (SEE GROUP 4) TENSIONER ASSEMBLY BRACKET, MOTOR MOTOR TRANSMISSION ASSEMBLY ARM GUIDE ASSEMBLY SCREW, x 1/4 PH TRUSS HD METERING PLATE ASSEMBLY (SEE GROUP 10) SCREW, x 1/4 PH FH UNDERCUT SCREW, 8-32 x 1/4 BTN. HD. SOC. CAP SET SCREW, 8-32 x 5/16 SOC. HD PAPER GUIDE SUPPORT ASSEMBLY SCREW, x 1/4 PH TRUSS HD SIDE GUIDE BLOCK ASSEMBLY BELT, 40DP 235 GR SCREW, 8-32 x 5/16 PH MS SS UNDERCUT PULLEY 34 GROOVES SIDE GUIDE, L/H HEX NUT, x 5/16, ZINC SIDE GUIDE, R/H SCREW, x 3/16 PH TRUSS HD NON-OPERATOR SIDE FRAME BRACKET WASHER, PLAIN 1/4", MOTOR & PUMP ZINC ECCENTRIC CAM LOCK WASHER, 1/4 MED. SPLIT SET SCREW, 6-32 x 1/4 STD. CUP PT SCREW, 1/4-20 x 1/2 SOC. CAP ECCENTRIC BLOCK SUBASSEMBLY NON-OPERATOR SIDE COVER SET SCREW, x 5/8 W/INSERT NON-OPERATOR SIDE COVER (PC BOARD) SCREW, 6-32 x 1/4 OVAL CSK PH SPACER SCREW, 6-32 x 1/4 PAN HD SCREW, 6-32 x 3/16 PH FH UNDERCUT SS BALL BEARING ASSEMBLY SCREW, STOPPER OPERATOR SIDE FRAME SCREW, 4-40 x 5/16 PANHEAD PH SCREW, 4-40 x 3/16 UNDERCUT SS STAR WASHER, #4 EXTERNAL SCREW, TRUSS HD 4-40 x 3/16 SS ENCODER ASSEMBLY CENTERPLATE ASSEMBLY (SEE GROUP 9) BRACKET, FRONT CABLE REAR CLOSURE CABLE SPRING FRONT CLOSURE SPRING RUBBER FOOT L/H BEAM ASSEMBLY MOTOR BASE SCREW, x 3/8 SOC. CAP BTN. HD. BLACK DELIVERY ROLLER ASSEMBLY HEAD PLATFORM WITH 5 CTG. (SEE GROUP 3) CONVEYOR ENDLESS BELT BAR, CROSS * TIMING BELT, 40 DP, 94GR, CROSS BAR ASSEMBLY 1 1 *Check Belt size, some older printers use longer Belt: SHAFT, ECCENTRIC PULLEY, 40 DP R/H BEAM ASSEMBLY DRIVE ROLLER ASSEMBLY SPACER, TOP COVER BELT SUPPORT SPRING, TOP COVER 2-2-

6 KEY PART NO. DESCRIPTION QTY SCREW (SPRING) CENTER PLATE COVER SCREW, 6-32 x 1/8 PH PAN HD COVER, EXIT ROLLER PRINTHEAD DECAL (SEE GROUP 3) STAR WASHER, #10 EXTERNAL STAR WASHER, #6 EXTERNAL SCREW 10-32, PAPER GUIDE SPACER 2 GROUP 1-3-

7 GROUP 2A ELECTRICAL ASTROJET

8 GROUP 2A KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY HEAD PLATFORM, (SEE GROUP 3) DECAL (SEE GROUP 3) MOTOR BASE WIRE HARNESS- LINE SCREW, 8-32 x 3/16 BIND HD. PH PLUG, FINISHING FLEXIBLE CIRCUIT REAR CLOSURE WIRE HARNESS, HEAD'S NEST-GROUND WIRE HARNESS - CIRCUIT BREAKER/SPD CONTROL SCREW, 6-32 x 1/4 PAN HD MOTOR ASSEMBLY NON-OPERATOR SIDE FRAME SCREW, 4-40 x 5/16 PANHEAD PH STUD, PCB STAR WASHER, #4 EXTERNAL ENCODER ASSEMBLY MEDIA SENSOR ASSEMBLY PROCESSOR PC BOARD, AJ SENSOR BRACKET PRINT HEAD DRIVER PC BOARD (HP45) CABLE SPRING WIRE HARNESS, CENTRONICS CABLE SCREW, 6-32 x 3/16 PH RND. HD. SS CABLE BRACKET FRONT CABLE BRACKET SCREW, 4-40 x 1/2 PH BIND HD SCREW, 6-32 x 3/8 PH TRUSS HD INTERFACE CABLE SPEED CONTROL AD-407 WIRE HARNESS, PWR SUPPLY CONTROLLER OPERATOR SIDE FRAME NON-OPERATOR SIDE COVER (PC BOARD) 1 56.* SPEED CONTROL KNOB POWER INLET GROUND HEX NUT, 3/8-32 x 1/2 x 3/32 SS FUSE, 1.6A, 250V SLO-BLO (1 INSTALLED, 1 SPARE) LOCK WASHER, INTERNAL TOOTH 3/8 SS WIRE HARNESS, PWR SUPPLY- PWR BOARD DECAL, 2in DIAL - ASTROJET II SCREW, x 1/4 PH TRUSS HD WASHER, PLASTIC 3/8 x 3/4 x 1/ STAR WASHER, #10 EXTERNAL POTENTIOMETER ASSEMBLY LABEL, GROUND MACHINE 2 61.* POTENTIOMETER ASSEMBLY STANDOFF PRINTER CONTROL PANEL EU MOTOR CONTROL PC BOARD SERVO MOTOR ASSEMBLY WIRE HARNESS, EXTENSION POTENTIOMETER ASSEMBLY AD-409 CABLE, CONTROL PANEL MOTOR BRACKET STAR WASHER, #6 EXTERNAL ZINC OPERATOR SIDE COVER (CONTROL PANEL) SCREW, 6-32 x 3/8 PH UNDERCUT SS HEX NUT, WIRE HARNESS, EXTENSION CURVED DISC SPRING SCREW, 6-32 x 1/4 PH TRUSS HD. SS WASHER, 1/4 x 1/2 x P 14V POWER SUPPLY KNOB CLUTCH ASSEMBLY, FEED CAP- GRAY WITH WHITE LINE ROLL PIN, 1/8 x 3/4 - BLACK WIRE HARNESS- FILTER/PWR SUPPLY SCREW, 6-32 x 1/4 PH UNDERCUT SS WIRE HARNESS- FILTER/PWR SUPPLY WIRE HARNESS - POWER SUPPLY/GROUND WIRE HARNESS - PWR SPLY/SPD CONTROL WIRE HARNESS, SPD CONTROL/INTERFACE BD WIRE HARNESS - PWR SPLY/CIRCUIT BREAKER MOTOR BRACKET FILTER ASSEMBLY CIRCUIT BREAKER RING, FERRITE WIRE HARNESS- LINE WIRE HARNESS ASSEMBLY, REED SWITCH 1 * and are used before Serial Number

9 GROUP 2B ELECTRICAL ASTROJET 1000P -6-

10 GROUP 2B KEY PART NO. DESCRIPTION QTY KEY PART NO. DESCRIPTION QTY HEAD PLATFORM WITH 5 CTG. (SEE GROUP 3) PLUG, FINISHING MOTOR BASE REAR CLOSURE SCREW, 8-32 x 3/16 BIND HD. PH WIRE HARNESS - CIRCUIT BREAKER/SPD CONTROL FLEXIBLE CIRCUIT MOTOR ASSEMBLY WIRE HARNESS, HEAD'S NEST-GROUND SCREW, 4-40 x 5/16 PANHEAD PH SCREW, 6-32 x 1/4 PAN HD STAR WASHER, #4 EXTERNAL NON-OPERATOR SIDE FRAME MEDIA SENSOR ASSEMBLY STUD, PCB SENSOR BRACKET ENCODER ASSEMBLY CABLE SPRING PROCESSOR PCB, TRIPLE PCL AJ1000P SCREW, 6-32 x 3/16 PH RND. HD. SS PRINT HEAD DRIVER PC BOARD (HP45) FRONT CABLE BRACKET WIRE HARNESS, CENTRONICS CABLE SCREW, 6-32 x 3/8 PH TRUSS HD CABLE BRACKET SPEED CONTROL SCREW, 4-40 x 1/2 PH BIND HD OPERATOR SIDE FRAME INTERFACE CABLE 1 56.* SPEED CONTROL KNOB AD-407 WIRE HARNESS, POWER SUPPLY CONTROLLER HEX NUT, 3/8-32 x 1/2 x 3/32 SS NON-OPERATOR SIDE COVER (PC BOARD) LOCK WASHER, INTERNAL TOOTH 3/8 SS POWER INLET GROUND DECAL, 2" DIAL - ASTROJET II FUSE, 1.6A, 250V SLO-BLO (1 INSTALLED, 1 SPARE) WASHER, PLASTIC 3/8 x 3/4 x 1/ WIRE HARNESS, POWER SUPPLY- PWR BOARD POTENTIOMETER ASSEMBLY SCREW, x 1/4 PH TRUSS HD * POTENTIOMETER ASSEMBLY STAR WASHER, #10 EXTERNAL PRINTER CONTROL PANEL, REV.A LABEL, GROUND MACHINE SERVO MOTOR ASSEMBLY STANDOFF POTENTIOMETER ASSEMBLY EU MOTOR CONTROL PC BOARD MOTOR BRACKET WIRE HARNESS, EXTENSION OPERATOR SIDE COVER (CONTROL PANEL) AD-409 CONTROL PANEL CABLE HEX NUT, STAR WASHER, #6 EXTERNAL ZINC CURVED DISC SPRING SCREW, 6-32 x 3/8 PH UNDERCUT SS WASHER, 1/4 x 1/2 x WIRE HARNESS, EXTENSION KNOB SCREW, 6-32 x 1/4 PH TRUSS HD. SS CAP- GRAY WITH WHITE LINE P 14V POWER SUPPLY WIRE HARNESS, USB PORT, ASSEMBLY FEED CLUTCH ASSEMBLY USB PORT BRACKET ROLL PIN 1/8 x 3/4 - BLACK WIRE HARNESS - PWR SUPPLY/SPEED CONTROL SCREW, 6-32 x 1/4 PH UNDERCUT SS WIRE HARNESS - PWR SUPPLY/CIRCUIT BREAKER WIRE HARNESS- POWER SUPPLY/GND FILTER ASSEMBLY WIRE HARNESS, SPD CONTROL/INTER BOARD RING, FERRITE MOTOR BRACKET WIRE HARNESS-POWER SUPPLY CIRCUIT BREAKER WIRE HARNESS-POWER SUPPLY WIRE HARNESS- LINE WIRE HARNESS ASSEMBLY, REED SWITCH DECAL, NUMBERS WIRE HARNESS- NEUTRAL LINE2 1 * AND ARE OLD STYLE. -7-

11 GROUP 3 PRINTHEAD ASSEMBLY KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY PRINTHEAD ASSEMBLY, 5-HEAD UNIT (HEAD 4 & 5) L/H BEAM WELDMENT THREE CARTRIDGES HEAD ASSEMBLY 5-HEAD UNIT 1 11.* C-CLIP # SCREW ASSEMBLY (HEAD PLATFORM) 2 12.* WHEEL ASSEMBLY BEAM PRINTHEAD LOCKING LEVER REPL. KIT R/H BEAM WELDMENT HEAD COVER WELDMENT NUMBERS FOR AJ HEAD COVER WELDMENT NUMBERS FOR AJ1000P SCREW, 4-40 x 1/4, PH, FH, SS SCREW, x 1/4 BTN. HD. SOC. CAP SHAFT HEAD CARRIER ASSEMBLY SHAFT HEAD CARRIER ASSEMBLY SHAFT 1 * PART OF ASSY and

12 GROUP 4 REAR FEED SHAFT STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. KEY PART NO. DESCRIPTION QTY REAR FEED SHAFT SUBASSEMBLY ROLL PIN, 3/32 x 5/8 STEEL PULLEY ASSEMBLY, 12 XLO RUBBER FEED ROLLER ASSEMBLY SET SCREW, 8-32 x 1/4 SOC. HD PULLEY ASSEMBLY, 14 GR 1-9-

13 GROUP 5 MIDDLE FEED SHAFT STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. OLD STYLE MIDDLE FEED SHAFT KEY PART NO. DESCRIPTION QTY SET SCREW, 8-32 x1/4 SOC. HD PULLEY, 16XL W x 3/8 ID MIDDLE FEED SHAFT ASSY. WITH INNER RACE D* FEED ROLLER, 1-PC, SMOOTH TREAD (*Replaces , 2-pc Feed Roller, 4 no longer available) SCREW, 8-32 x 1/4 BTN. HD. SOC. CAP WASHER, ID, OD, THICK WASHER PULLEY ASSEMBLY,17 GR NEW STYLE MIDDLE FEED SHAFT KEY PART NO. DESCRIPTION QTY. 1A SET SCREW, 8-32 x 1/4 SOC. HD. 1 2A PULLEY, 16XL W x 3/8 ID 1 3A MIDDLE FEED SHAFT ASSY. WITH INNER RACE 1 4A C* FEED ROLLER, 1-PC, HIGH TRACTION SERRATED TREAD (*Used for Middle Feed Shaft ONLY) 4 5A SET SCREW, x 1/4 CUP PT. 4 6A WASHER, ID, OD, THICK 1 7A WASHER 1 8A PULLEY ASSEMBLY,17 GR 1 NOTE: To update an Old Style Shaft Assembly to a New Style Shaft Assembly, order Middle Feed Shaft Assembly (includes new Feed Shaft & Rollers, reuse Pulleys and Washers.)

14 GROUP 6 FRONT FEED SHAFT STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. OPTIONAL HIGH TRACTION ROLLER PARTS KEY PART NO. DESCRIPTION QTY STANDARD ROLLER FRONT FEED SHAFT BRAKE SPRING, TAKE-UP SPOOL THUMBSCREW, BRAKE D* FEED ROLLER, 1-PC, SMOOTH TREAD (*Replaces , 2-pc Feed Roller, 4 no longer available) SCREW, 8-32 x 1/4 BTN. HD. SOC. CAP WASHER, ID, OD, THICK WASHER PULLEY ASSEMBLY, 16 GR MIDDLE FEED SHAFT ASSY.W/INNER RACE 1 OPTIONAL HIGH TRACTION ROLLER FRONT FEED SHAFT Order parts listed below to use Optional High Traction Rollers 4A S FEED ROLLER, 1-PC, HIGH TRACTION, SMOOTH TREAD 4 5A SET SCREW, x 1/4 CUP PT. 4 9A MIDDLE FEED SHAFT ASSY.W/INNER RACE 1-11-

15 GROUP 7 PULLOUT ROLLER STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFT. KEY PART NO. DESCRIPTION QTY PULL OUT ROLLER SHAFT ROLL PIN, 3/32 x 5/8 STEEL PULLEY ASSEMBLY, 16XL GROOVES RUBBER FEED ROLLER ASSEMBLY SET SCREW, 8-32 x 1/4 SOC PULLEY ASSEMBLY, 12 XLO 1-12-

16 GROUP 8 CLUTCH SHAFT KEY PART NO. DESCRIPTION QTY PIN, 3/32 x 3/ FEED CLUTCH ASSEMBLY CLUTCH SUPPORT WASHER CLUTCH PULLEY ASSEMBLY C-CLIP 3/ CLUTCH SHAFT PULLEY, 14-TEETH SET SCREW, 8-32 x 1/4 SOC. HD

17 GROUP 9 FEED TABLE KEY PART NO. DESCRIPTION QTY CENTER PLATE WELDMENT SCREW, 4-40 x 3/16 UNDERCUT SS SCREW, x 3/8 PH UNDERCUT SS PAPER SUPPORT SCREW, x 5/8 SOC. HD WASHER, 7/16 OD x ID x 1/ CURVED DISC SPRING, STEEL REAR PAPER GUIDE SLIDER PAPER HOLDER WELDMENT SLIDER GUIDE SCREW, x1 /4 PH TRUSS HD CENTER PLATE COVER WELDMENT SCREW, 6-32 x 3/16 PH FH SS 4-14-

18 GROUP 10 SEPARATOR ASSEMBLY KEY PART NO. DESCRIPTION QTY. KEY PART NO. DESCRIPTION QTY SCREW, x 3/8 SOC. CAP STUD SPACER METERING BRACKET RELEASE BAR SCREW, 6-32 x 3/16 PH RND. HD. ZINC ROLL PIN, 3/32 x 7/ DISC SPRING, HIGH CARBON STEEL LEVER SCREW, 6-32 x 1/8 PH PAN HD C-CLIP 1/14 (CRESCENT) METERING HOLDER METERING KNOB BALL, STEEL 0.187D METERING SEGMENT SCREW, x 1/4 PH TRUSS HD WASHER, PLASTIC 3/8 x 3/4 x 1/ PLATE, METERING SCREW, 6-32 x 3/8 PH UNDERCUT SS SCREW, 6 x 3/8 PH FLAT SELF-TAPPING TYPE A STAND OFF METERING FINGER METERING PLATE COVER ASSEMBLY WASHER, PLASTIC 3/8 x 3/4 x 1/ SCREW, 6-32 x 1/4 PH UNDERCUT SS STUD 4-15-

19 GROUP 11 LABELS/ACCESSORIES KEY PART NO. DESCRIPTION QTY DECAL "ASTROJET-1000" LABEL, CAUTION EXPOSED ROLLER DECAL, SCALE DECAL, WARNING DECAL, CAUTION DECAL, CAUTION WARNING LABELS DECAL, FUSE DECAL, HP LOGO 1-16-

20 GROUP 12 DT-200 DROP TRAY (R-L) (OPTIONAL) KEY PART NO. DESCRIPTION QTY WASHER, #10 PLAIN, SS DROP TRAY BASE NUT KNOB ASSEMBLY, x 1/ DROP TRAY PLATFORM MEDIA GUIDE SIDE GUIDE ASSEMBLY STOPPER ASSEMBLY KNOB, METERING BRACKET 1-17-

21 INDEX PART NO. GROUP KEY A B A B A B A B A B A B A B A B A B A B A B PART NO. GROUP KEY A A B A B A B A A B A B A B A A B A B A B A 30 PART NO. GROUP KEY B A B A B A B D P 2A P 2B A B A B A B A A B A B A A B

22 INDEX PART NO. GROUP KEY D D B A B A B A B A B B A B EU 2A EU 2B A B A B A B A A PART NO. GROUP KEY A A B A A B A B A B A B A B A A B A B A A B A B PART NO. GROUP KEY A B A B A B A B B B C A B A B A B A B A B

23 INDEX PART NO. GROUP KEY A B A B A B A B A B A B A B A B A B A B A PART NO. GROUP KEY C 5 4A S 6 4A S A B A B A B A B A B A B A B A B AD-407 2A 16 AD-407 2B 16 AD-409 2A 26 AD-409 2B

24 Copyright 2018 Astro Machine Corporation 08/27/2018 P/N: 100-AJ1000US Rev. AA