AstroJet TM M1DX Color Duplex Printer

Transcription

1 AstroJet TM MDX Color Duplex Printer Parts Manual ASTRO MACHINE CORP. 630 Lively Blvd. Elk Grove Village, IL Phone: (847) Fax: (847)

2 This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein. AstroJet is a registered trademark of Astro Machine Corp. Memjet is a registered trademark. All other trademarks are the property of their respective holders. All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher

3 Table of Contents GROUP MECHANICAL ASSEMBLY 2 GROUP 2 PRINT ENGINE FRONT 4 GROUP 2. PRINT ENGINE REAR 6 GROUP 2.2 PRINT ENGINE COMPONENTS 8 GROUP 2.3 PRINT ENGINE PRINTHEAD COMPARTMENT 0 GROUP 2.4 PRINT ENGINE UPPER AND LOWER CLAMSHELL 2 GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS 4 GROUP 2.6 PRINT ENGINE UPPER MAIN PLATEN ASSEMBLY 6 GROUP 3 PRINTER BASE 7 GROUP 4 PRINT ENGINE BASE 9 GROUP 5 MEDIA GUIDE HEAD (DUPLEX FEEDER) ASSEMBLY 20 GROUP 5. MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY 2 GROUP 5.2 MEDIA GUIDE HEAD COVER 23 GROUP 5.3 DRIVE ROLLER SHAFT 25 GROUP 6 PRINTER ELECTRICAL 26 GROUP 7 PRINT ENGINE ELECTRICAL 26 CONSUMABLES AND NORMAL WEAR PARTS 28 RECOMMENDED SPARE PARTS 30 INDEX 3

4 GROUP MECHANICAL ASSEMBLY 2

5 GROUP MECHANICAL ASSEMBLY SCREW, 0-32 x /4 PH TRUSS HEAD SCREW, 0-32 x 3/8 TRUSS HD. PH SS SCREW, 8-32 x /4 FL. HD. PH, UNDERCUT SCREW, 0-32 x 3/8 SOC. HD. CAP. BLACK WASHER, #0, 0.93 x 3/8 x PLASTIC SCREW, /4-20 x /2 SOC. HD. CAP SCREW, 0-3 x /4 FL. HD. PH UNDERCUT SCREW, 4-40 x 3/6 PAN HD. SS SCREW, 8-32 x /4 TRUSS HD. PH SS SCREW, 6-32 x /4 FL. HD. PH, UNDERCUT SCREW, 4-40 x /8 TRUSS HD. PH SS SCREW, 4-40 x 3/6 TRUSS HD. PH SS SCREW, METRIC M4, PAN HD. PH SCREW, 4-40 x 5/8 FL. HD. PH UNDERCUT SURFACE MOUNT MAGNETIC CATCH FRONT SIDE FRAME WELDMENT REAR SIDE FRAME WELDMENT PRINTER BASE WELDMENT PRINTER BASE A RIGHT-HAND CLOSURE WELDMENT A LEFT-HAND CLOSURE WELDMENT 22 TOP DOOR ASSEMBLY A TOP DOOR WELDMENT DOOR HANDLE, RECESSED, BLACK TOP DOOR HINGE ASSEMBLY SCREW, 4-40 x /4 TRUSS HD. PH SS LOCKNUT, HEX 4-40, NYLON A REAR SIDE FRAME COVER WELDMENT LATCH RAMP PRINT ENGINE BASE ASSEMBLY (SEE GROUP 4) CABLE CHAIN ASSEMBLY ENGINE STOPPER 28 MEDIA HEAD ASSEMBLY (DUPLEX FEEDER) (SEE GROUPS 5, 5., 5.2, 5.3) OPEN HEAD HOLDER, REAR OPEN HEAD HOLDER, FRONT MICRO SWITCH SHIELD COUPLER HOLDER PRINT ENGINE LATCH ASSEMBLY (INCLUDES PARTS LISTED BELOW) SCREW, 6-32 x /4 PAN HD. SS MICRO-SWITCH SCREW, 6-32 x /4 TRUSS HD. PH SS SCREW, 4-40 x /2 TRUSS HD. PH SS SPRING LATCH BRACKET LATCH LATCH PIVOT 34 BASE ASSEMBLY (SEE GROUP 3) MEMJET PRINT ENGINE ASSEMBLY (SEE GROUPS 2 TO 2.6) DROP TRAY HOLDER WELDMENT LEFT-HAND DROP TRAY ASSEMBLY DECAL INDICATOR PANEL ENGINE LEG SPACER ASSEMBLY (FEET-SPACERS FOR TOP M PRINTER) 2 3

6 GROUP 2 PRINT ENGINE (FRONT) *Cutter Assembly shown not installed on this model. 4

7 GROUP 2 PRINT ENGINE (FRONT) PRINT ENGINE INK TANK LATCH (YELLOW) MAIN DRIVE SHAFT PULLEY INK TANK LATCH (CYAN, MAGENTA, BLACK) UPPER MAIN PLATEN ASSEMBLY (SEE GROUP 2.6) SEGMENTED GRIT SHAFT PRIMARY GRIT SHAFT ASSEMBLY WASTE INK TRAY PAD PRINTHEAD LATCH SPRING PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL US) PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL EUROPE) LIFTER MOTOR LIFT ARM GEAR KIT (INCL. GEAR & C-CLIP) SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, 2 SPRINGS, AND 2 E-CLIPS) UPPER PLATEN WHEELS ASSEMBLY SMALL GEAR, SERVICE STATION DRIVE SHAFT (STEPPER MOTOR) INK CARTRIDGE BLACK INK CARTRIDGE CYAN INK CARTRIDGE MAGENTA INK CARTRIDGE YELLOW WASTE INK TRAY ASSEMBLY (INCLUDES TRAY & PAD) PAPER PATH MOTOR SERVICE STATION DRIVE SHAFT IDLER PULLEY ENCODER COVER ENCODER COVER MOUNTING SCREWS ENCODER BEARING PLATE ASSEMBLY (INCLUDES BEARING PLATE, BEARING, MOUNTING SCREWS & WASHERS) BRASS WASHER/SPACER (FITS ON SHAFT BEHIND ENCODER BEARING PLATE ASSEMBLY) ENCODER WHEEL ENCODER SENSOR PCA (PRINT ENGINE) ENCODER MODULE SPRING DRIVE BELT 3 5

8 GROUP 2. PRINT ENGINE (REAR) *Cutter Assembly shown not installed on this model. 6

9 GROUP 2. PRINT ENGINE (REAR) SERVICE STATION CAP MODULE SERVICE STATION PLATEN MODULE ASSY. INCLUDES: THRUST SPRING, SHIM & RETAINING RING WIPER ROLLER A WIPER MODULE W/MOTOR (INC. WIPER ROLLER) SERVICE STATION (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION TRAY AND WICK (REV C WORKS WITH EITHER STYLE SERVICE STATION GUIDE) SERVICE STATION WIPER MOTOR PCA INK TANK INTERFACE TEMP. SENSOR (K2) PCA DPCA BOARD (FOR Z3/Z4/MR PRINT ENGINES) INK TANK INTRFC (CMY) PCA INK TANK LEVEL PCA K INK TANK INTERFACE PCA BUFFER BOX SERVICE STATION TRACK MEDIUM GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) LARGE GEAR, MOTOR SLED DRIVE (STEPPER MOTOR) BRACKET, MOTOR SLED DRIVE (STEPPER MOTOR) STEPPER MOTOR NOT AVAILABLE NOT AVAILABLE SERVICE STATION GEAR MUDFLAP SERVICE STATION WIPER MODULE SQUEEGEE BLADE (REPLACE WIPER MODULE OR SERVICE STATION) SERVICE STATION WIPER MODULE SQUEEGEE ROLLER (REPLACE WIPER MODULE OR SERVICE STATION) DUAL PINCH VALVE (W/HOSE CONNECTORS) DUAL PINCH VALVE SENSOR PC BOARD KIT (INCL. PC BOARD, 3 INSERTS AND PINCH VALVE WRENCH) INK REVOLVER, PUMP SIDE (INCLUDES HOSES, COUPLINGS) CAP PROTECTOR (PLASTIC SHIPPING CAPS) CAP RESTRAINER (CARDBOARD SHIPPING INSERT) PERISTALTIC PUMP (W/HOSE CONNECTORS) HOSE CONNECTOR BARB (HOSE SPLICE BARB) INK REVOLVER, VALVE SIDE (INCLUDES HOSES, COUPLINGS) CLAMSHELL LATCH (RH) PRINT ENGINE BASE ASSEMBLY CLAMSHELL LATCH (LH) 7

10 GROUP 2.2 PRINT ENGINE (COMPONENTS) 8

11 GROUP 2.2 PRINT ENGINE (COMPONENTS) EXIT CENTER PLATE ASSY EXIT ROLLER BEARING (EXIT ROLLER) DRIVEN PULLEY, (EXIT ROLLER) ALLEN HEAD SCREW BEARING (EXIT ROLLER) SCREW, 4-40 x 3/6 TRUSS HD PH SS SCREW, 4-40 x /4 PAN HD PH LOWER CLAMSHELL LATCH PIN KIT ( PIN/SCREW PER KIT) UPPER CLAMSHELL LATCH PIN KIT ( PIN/SCREW PER KIT) GROUNDING STRAP (FOR ENTRY GRIT SHAFT) GROUNDING STRAP (FOR ENCODER GRIT SHAFT) EXIT SENSOR SCREW, 2-56 x 3/6 PAN HD. PH SS ENTRY GRIT SHAFT ASSY EXIT ROLLER SIDE PLATE SCREW, 4-40 x 5/6 PAN HD, PH SS SEGMENTED GRIT SHAFT DRIVE PULLEY SCREW, PHILLIPS HEAD 2.2 *SEE BELOW ( ) ENTRY-OUTPUT BEARING ASSY. (FOR ENTRY & SEGMENTED GRIT SHAFTS) STAR WASHER LATCH WHEEL PRIMARY (ENCODER) GRIT SHAFT ASSEMBLY EXIT ROLLER DRIVE BELT (O-RING 3/32 x A SD) 3. *SEE BELOW ( ) ENCODER SHAFT BALL BEARING HOUSING ASSY. (ENCODER/LEFT-SIDE) INCLUDES: THRUST SPRING, SHIM & RETAINING RING *SEE BELOW ( ) ENCODER SHAFT BALL BEARING HOUSING ASSY. (RIGHT SIDE) CLAMSHELL SWITCH ASSY. * GRIT SHAFT BEARINGS KIT FIT GRIT SHAFTS ABOVE (2, 2., 3): FOR ENTRY & SEGMENTED (x 4) FOR PRIMARY (ENCODER) (L & R) 9

12 GROUP 2.3 PRINT ENGINE (PRINTHEAD COMPARTMENT) 0

13 GROUP 2.3 PRINT ENGINE (PRINTHEAD COMPARTMENT) ANGLE STOP BRACKET ALLEN HEAD SCREW INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS) INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS) PRINTHEAD LATCH ASSEMBLY (COVER & WARNING LABEL US) PRINTHEAD LATCH ASSEMBLY (COVER & WARNING LABEL EUROPE) PRINTHEAD LATCH SPRING PRINTHEAD LATCH SOLENOID PEN DRIVER PCA (SEE GROUP 2.5) DATA CABLE, MPCA-PPCA DATA CABLE, MPCA-PPCA BUBBLE GAUGE CARTRIDGE LOCATOR ASSEMBLY

14 GROUP 2.4 PRINT ENGINE (UPPER & LOWER CLAMSHELL) 2

15 GROUP 2.4 PRINT ENGINE (UPPER & LOWER CLAMSHELL) MEDIA ENTRY GUIDE MEDIA ENTRY GUIDE, TOP MEDIA ENTRY GUIDE, BOTTOM SCREW, 6-32 x /4 TRUSS HD. PH SS MEDIA GUIDE SPACER TOP ENTRY SENSOR BOTTOM ENTRY SENSOR SCREW, 2-56 x 3/6 PAN HD. PH SS LOWER CLAMSHELL LOWER INTERMEDIATE PLATEN SERVICE STATION PCA SENSOR (2 FOR SERVICE STATION SENSORS (INDEX & HOME), FOR SERVICE STATION LIFT SENSOR (SEE GROUP 2.5) SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO (ABOVE) MOUNTED ON PRINT ENGINE FRAME) SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, 2 SPRINGS, AND 2 E-CLIPS) SERVICE STATION DRIVE SHAFT SMALL GEAR, SERVICE STATION DRIVE SHAFT UPPER CLAMSHELL EXIT WHEELS BRACKET HOLDER ASSEMBLY EXIT WHEELS BRACKET HOLDER J UPPER PLATEN WHEELS ASSEMBLY HEAD MEDIA GUIDE KIT (ENVELOPE ATTACHMENT PREINSTALLED ON PRINTER: INCLUDES RIGHT AND LEFT- HAND SPACERS BELOW) (OPTIONAL) THICKER HEAD MEDIA GUIDE FOR THICKER ENVELOPES (NOT PART OF KIT) UPPER MAIN PLATEN ASSEMBLY (SEE GROUP 2.6) PPS SPACERS, [] LEFT AND [2] RIGHT-HAND NOTE: SPACERS DO NOT WORK WITH EARLIER HEAD MEDIA GUIDES THAT DID NOT HAVE SPACERS ORIGINALLY SERVICE STATION TRACK CAM SHAFT ASSEMBLY 3

16 GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS *Cutter Assembly shown not installed on this model. 4

17 GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS MAIN PRINTED CIRCUIT BOARD (FOR Z3, Z4, MR PRINT ENGINES) DATA CABLE, MPCA-PPCA BOTTOM ENTRY SENSOR TOP ENTRY SENSOR SERVICE STATION CONNECTOR PCA FLEX CABLE (CONNECTS TO MOUNTED ON PRINT ENGINE FRAME) (SEE #4 ABOVE OR GROUP 2.4) DATA CABLE, MPCA-PPCA ENCODER SENSOR PCA (PRINT ENGINE) SERVICE STATION PCA SENSOR ( FOR SERVICE STATION LIFT SENSOR, 2 FOR SERVICE STATION POSITION SENSORS (INDEX & HOME) (SEE GROUP 2.4) DPCA CIRCUIT BOARD (FOR Z3/Z4/MR PRINT ENGINES) K INK TANK INTERFACE PCA PEN DRIVER PCA NEW STYLE SERVICE STATION GUIDE KIT (FOR UNITS WITH SERVICE STATION REV C OPEN INK TANK DOOR TO CHECK LABEL ON FRONT OF SERVICE STATION) 7A PPCA COVER POWER SUPPLY CABLE (P000 MPCA TO POWER SUPPLY) CLAMSHELL SWITCH ASSEMBLY EXIT SENSOR 5

18 GROUP 2.6 PRINT ENGINE UPPER MAIN PLATEN ASSEMBLY UPPER MAIN PLATEN ASSEMBLY (INCLUDES PARTS LISTED BELOW) PINCH ROLLER PINCH ROLLER AXLE ENTRY PINCH SPRING UPPER PLATEN BIAS SPRING PINCH SPRING 9 6

19 GROUP 3 BASE ASSEMBLY 7

20 GROUP 3 BASE ASSEMBLY SCREW, 4-40 x 3/6 PAN HD. SS SCREW, 8-32 x /4 TRUSS HD. PH SS HEX NUT, / CASTER, BLACK RUBBER WITH THREADED STEM SCREW, 4-40 x /4 TRUSS HD. PH SS SURFACE MOUNT MAGNETIC CATCH BASE WELDMENT A REAR CLOSURE WELDMENT SHELF WELDMENT 0 BOTTOM DOOR ASSEMBLY A BOTTOM DOOR WELDMENT DOOR HANDLE, RECESSED, BLACK BOTTOM DOOR HINGE ASSEMBLY SCREW, 4-40 x 5/6 PAN HD, PH SS LOCKNUT, HEX 4-40, NYLON 4 8

21 GROUP 4 PRINT ENGINE BASE ASSEMBLY SCREW, 8-32 x /4 TRUSS HD. PH SS SCREW, 6-32 x /4 FL. HD. PH, UNDERCUT PULL HANDLE, 3" SIDE MOUNT DRAWER SLIDE SCREW, 8-32 x /4, LOW PROFILE PRINT ENGINE BASE LEFT-HAND SLIDE HOLDER WELDMENT RIGHT-HAND SLIDE HOLDER WELDMENT MICRO-SWITCH CAM 9

22 GROUP 5 MEDIA GUIDE HEAD (DUPLEX FEEDER) ASSEMBLY GROMMET SET SCREW, SHAFT COLLAR FOR 7/6" DIA SCREW, 6-32 x /2 TRUSS HD. PH SS MEDIA HEAD (DUPLEX FEEDER) SUBASSEMBLY (SEE GROUP 5.) HEAD CLOSURE SPACER MEDIA GUIDE HEAD COVER ASSEMBLY (SEE GROUP 5.2) HEAD HOLDER HEAD SPACER 4 20

23 GROUP 5. MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFTS. 2

24 GROUP 5. MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY SCREW, 0-32 x /4 TRUSS HD. PH SS HEX NUT, /4-20, 0.28 THICK WASHER, OD x 0.28 ID x / LOCK WASHER, /4, SS WASHER, OD x 0.28 ID x / SCREW, 4-40 x 7/6 BIND HD. PH SCREW, 6-32 x /4 OVAL CSK. HD. PH SS SCREW, 6-32 x 3/8, PAN HD. SS WASHER, 9/32 x /6, PLASTIC SCREW, 6-32 x /4 PAN HD. SS SCREW, 6-32 x 5/6 FL. HD. PH, UNDERCUT SCREW, 4-40 x 3/6 PAN HD. SS SCREW, 0-32 x 3/8 BTN. HD. SOC. CAP SS, BLK LOCK WASHER, #0, SS LOCKNUT, HEX, /4-20 x 5/ SURFACE MOUNT MAGNETIC CATCH TIMING BELT, 200XL (30 TEETH), 5/6" WIDE SCREW, /4-20 x, SOC. HD. CAP SAFETY SWITCH MEDIA HEAD SIDE FRAME FRONT WELDMENT MEDIA HEAD SIDE FRAME REAR WELDMENT CENTER PLATE DRIVE ROLLER ASSEMBLY (SEE GROUP 5.3) HEAD CLOSURE, FRONT MOTOR ASSEMBLY (INCLUDES PARTS LISTED BELOW) SCREW, 0-32 x /4 TRUSS HD. PH SS MOTOR BRACKET MOTOR PULLEY (INCLUDES SET SCREW) MOTOR ASSEMBLY HEAD CROSS BAR TENSIONER STUD ASSEMBLY HEAD ARM HEAD CLOSURE LOCK PIN BALL BEARING HOUSING ASSEMBLY (INCLUDES PARTS LISTED BELOW) BALL BEARING BALL BEARING HOUSING

25 GROUP 5.2 MEDIA GUIDE HEAD COVER 23

26 GROUP 5.2 MEDIA GUIDE HEAD COVER WASHER, #6 PLAIN SS SCREW, 6-32 x /4 PAN HD. SS SCREW, 6-32 x /4 TRUSS HD. PH SS SCREW, 6-32 x /4 BTN. HD. SOC. CAP SS, BLACK MEDIA GUIDE HEAD COVER WELDMENT RETAINER SPRING, BOTTOM WELDMENT RETAINER SPRING, TOP WELDMENT HEAD CLOSURE LATCH WELDMENT LATCH PIVOT SPRING, MEDIA GUIDE BAR HP REAR ROLLER SPRING, HP REAR ROLLER 6 24

27 GROUP 5.3 DRIVE ROLLER ASSEMBLY Drive Roller Assembly (x4) STRONGLY RECOMMENDED: REPLACE BEARINGS WHEN REPLACING SHAFTS ROLL PIN, 3/32 x 5/ SET SCREW RUBBER FEED ROLLER ASSEMBLY (BLACK) FEEDER DRIVE ROLLER SHAFT PULLEY (2 GROOVES) 25

28 GROUP 6 PRINTER ELECTRICAL 26

29 GROUP 6 PRINTER ELECTRICAL SCREW,0-32 x /4 TRUSS HD. PH. SS LOCK WASHER, #0 EXTERNAL TOOTH SCREW, 4-40 x 7/6 BIND HD. PH SCREW, 6-32 x /4 PAN HD. SS SCREW, 6/32 x 3/6 FL. HD. PH, UNDERCUT MICRO-SWITCH GROUND LABEL SCREW, 4-40 x /2 TRUSS HD. PH. SS CAT 5 FEED-THRU COUPLER POWER SUPPLY, 320W SINGLE OUTPUT SWITCHING SCREW, METRIC M4, PAN HD. PH SCREW, 4-40 x 5/8 FL. HD. PH, UNDERCUT CAT 5e CABLE, 2" LONG, NO COVER (DATA INLETS - INTERNET SWITCH) CAT 5e CABLE, 5" LONG, NO COVER (INTERNET SWITCH - J25) SWITCH, FAST ETHERNET, (8 PORTS, 0/00 Mbps) POWER BUTTON ASSEMBLY 7. MEDIA HEAD ASSEMBLY (SEE GROUPS 5-5.3) MICRO-SWITCH SHIELD LATCH ASSEMBLY PRINT ENGINE POWER INLET POWER SUPPLY WIRE HARNESS (L - L) POWER INLET POWER SUPPLY WIRE HARNESS (N N) PLUG BOX (L & N) V POWER SUPPLY WIRE HARNESS (+V, -V P000) LED DISPLAY SWITCHES WIRE HARNESS (A, C J35) ENCODER POWER BUTTON WIRE HARNESS (B J000, P2004) MOTOR ASSEMBLY 2 WIRE HARNESS (D J8-C) SAFETY SWITCHES WIRE HARNESS EXTENSION (SW: COM, NC C) (SW3: COM, NC C) (SW2 SW2) LED DISPLAY WIRE HARNESS EXTENSION (J2, LED A) LED DISPLAY PRINTED CIRCUIT BOARD MOTOR WIRE HARNESS EXTENSION (MOTOR D) MOTOR ASSEMBLY (ENCODER, MOTOR) SAFETY SWITCH 2 (SW2 SW2) ENCODER POWER BUTTON WIRE HARNESS (POWER, LED B) (ENCODER B) MAIN POWER SWITCH ASSEMBLY PC BOARD SUPPORT CABLE CHAIN ASSEMBLY 27

30 GROUP 7 PRINT ENGINE ELECTRICAL 28

31 GROUP 7 PRINT ENGINE ELECTRICAL MAIN POWER SWITCH ASSEMBLY MAIN FUSE, 2.5A POWER INLET POWER SUPPLY WIRE HARNESS (L - L) POWER INLET POWER SUPPLY WIRE HARNESS (N - N) PLUG BOX (L & N) UNIVERSAL POWER SUPPLY, 24VDC V POWER SUPPLY WIRE HARNESS (+V, -V - P000) CAT 5 FEED-THRU COUPLER CAT 5E CABLE (DATA INLETS - INTERNET SWITCH) FAST INTERNET SWITCH (8 PORTS, 0/00 Mbps) CAT 5E NETWORK CABLE (INTERNET SWITCH - J25) LED DISPLAY PRINTED CIRCUIT BOARD SAFETY SWITCHES WIRE HARNESS EXTENSION (SW: COM, NC - C) (SW3: COM, NC - C) ( SW2 - SW2) LED DISPLAY SWITCHES WIRE HARNESS (A, C - J35) LED DISPLAY WIRE HARNESS EXTENSION (J2, LED - A) POWER BUTTON ASSEMBLY ENCODER POWER BUTTON WIRE HARNESS (POWER, LED - B) (ENCODER - B) ENCODER POWER BUTTON WIRE HARNESS (B - J000, P2004) SAFETY SWITCH 2 (SW2 - SW2) MOTOR ASSEMBLY (ENCODER, MOTOR) MOTOR WIRE HARNESS EXTENSION (MOTOR - D) MOTOR ASSEMBLY 2 WIRE HARNESS (D - J8-C) MPCA DPCA CABLE CHAIN ASSEMBLY PRINT ENGINE MPCA WIRE HARNESSES (NOT SHOWN) LOWER CLAMSHELL SENSORS (MPCA-P2002) MPCA TO DPCA MOTORS CONTROL (MPCA-P2006 TO DPCA-P) INK TANK INTERFACE AND PINCH VALVE (MPCA-P2005) LOWER CLAMSHELL MOTORS (MPCA-P2003 TO E AND M6) UPPER CLAMSHELL PRINTHEAD LATCH SOLENOID (MPCA-J200) DPCA TO MPCA POWER SUPPLY LINE (DPCA-J TO MPCA-J002) POWER CORDS AND ETHERNET CABLES (*NOT SHOWN) * V POWER CORD, 6FT. DOMESTIC/JAPAN * V POWER CORD, EUROPE * V POWER CORD, CHINA * V POWER CORD, UK * ETHERNET CABLE, 3 FT. * ETHERNET CABLE, 0 FT. 29

32 CONSUMABLE, NORMAL WEAR AND SPARE PARTS PART NO. CONSUMABLE AND NORMAL WEAR PARTS DESCRIPTION CONSUMABLES QTY PER PRINTER PRINTHEAD CARTRIDGE BLACK INK CARTRIDGE, 250 ML CYAN INK CARTRIDGE, 250 ML MAGENTA INK CARTRIDGE, 250 ML YELLOW INK CARTRIDGE, 250 ML NORMAL WEAR PARTS BALL BEARING NMB R-4HH (MEDIA HEAD/DUPLEX FEEDER) BALL BEARING, (PRINT ENGINE EXIT ROLLER) BELT, EXIT ROLLER (O-RING 3/32 x A SD) BALL BEARING, DOUBLE-SHIELDED (PRINT ENGINE EXIT ROLLER) TIMING BELT (MEDIA HEAD/DUPLEX FEEDER) ROLLER ASSEMBLY, BLACK (MEDIA HEAD/DUPLEX FEEDER DRIVE ROLLERS) 8 6 PART NO RECOMMENDED SPARE PARTS DESCRIPTION 2.5 AMP SLO-BLO FUSE (POWER INLET ASSY.) NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER QTY PER PRINTER UNIVERSAL POWER SUPPLY UPPER EXIT PLATEN ASSEMBLY ENCODER WHEEL (PRINT ENGINE) ENCODER SENSOR PCA (PRINT ENGINE) SERVICE STATION WASTE INK TRAY ASSEMBLY LOWER CLAMSHELL LATCH PIN KIT (INCLUDES LATCH PIN, SCREW) UPPER CLAMSHELL LATCH PIN KIT (INCLUDES LATCH PIN, SCREW) ENGINE LEG SPACER ASSEMBLY (FEET-SPACERS FOR TOP M PRINTER) DUPLEX FEEDER MOTOR ASSEMBLY PRINT ENGINE POWER CORDS AND ETHERNET CABLES V POWER CORD, 6FT. DOMESTIC/JAPAN V POWER CORD, EUROPE V POWER CORD, CHINA V POWER CORD, UK ETHERNET CABLE, 3 FT ETHERNET CABLE, 0 FT

33 PART NO. GROUP KEY PART NO. GROUP KEY INDEX PART NO. GROUP KEY

34 PART NO. GROUP KEY A A PART NO. GROUP KEY J INDEX PART NO. GROUP KEY A A A A

35 INDEX PART NO. GROUP KEY A A PART NO. GROUP KEY PART NO. GROUP KEY *NOT SHOWN * * * * 7 33

36

37 Copyright 207 Astro Machine Corp. Elk Grove Village, IL /03/207 Part Number: 00-MDX Rev. D