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1 Rev.2.06A
2 Table of Contents EST PARTS MANUAL Initial Parts Kit Exploded View Drawings Cabinet Assembly Control Box Assembly (3 Phase) Control Box Assembly (1 Phase) V Control Box Assembly (480V machines only) Curtain and Optional Vent System Old Wash Temperature Control System (Square Flange) New Wash Temperature Control System (Triangular Flange) Rinse Temperature Control System Wash Pump Assembly (3 Phase) Wash Pump Assembly (1 Phase) Power Rinse Pump Assembly Drain System Assembly Plumbing System Assembly (Auto-Fill) Plumbing System Assembly (Final Rinse) Wash System Assembly Rocker Arm Assembly Start Switch and Rinse Switch Assembly (Effective May 2014) Right-to-Left Assembly Left-to-Right Assembly Start Switch and Rinse Switch Assembly Door Switch Assembly (Effective August, 2014) Optional E-Temp Heater Unique Parts For EST-44 Tall machines TABLE LIMIT SWITCH ( ) DRAIN WATER TEMPERING KIT (OPTIONAL)
3 1. Parts Manual 1.1. Initial Parts Kit Qty Bi Metal Thermometer Pump Motor, 1HP, 3Ph, 60 Hz, 220V Pump Seal Kit Slip Joint Nut Friction Ring Plastic Slip Joint Nut Gasket Power Rocker Switch, Red Door Roller Switch Ice Cube Relay 220V 12Amp ½ Water Solenoid Repair Kit JE Solenoid Coil JE 220V Thermometer (Capillary) Pump O-Ring Gasket ½ Vac Breaker Repair Kit Watts Contactor, 60-Amp Contactor, 30-Amp Toggle Switch SPDT 20AMP Motor Contactor, 220V Conveyor Motor Overload Relay Power Rinse Overload Relay Fuse, 3-Amp/250V Slow Blow Table Limit Switch Bracket Spring Heater 3kW (GL-C & EST-66) Heater Thermostat Dip Switch Timer 230V Immersion Heater, 3Ph/1Ph, 208, 13kW Table Limit Switch Dual Float Switch, SS Power Rinse Pump - 1ph v 60HZ EST-44 Gear Motor Assy Cam Bearing Assy (New Dec 2007) Heavy Duty Clutch Spring 1 MODEL EST-44 Parts Manual rev. 2.06A Page 3
4 1.2. Exploded View Drawings Cabinet Assembly Universal CMA-44/EST Stand 16A Strainer Basket, Wash/Rinse EST44/ EST-44 Pan L-R Drip Chute EST-44 Pan R-L Drip Chute Gasket EST-44 Wrapper L-R Foam Tape EST-44 Wrapper R/L Drain Valve Handle Support EST-44 Door L-R Door Latch EST-44 Door R-L Scrap Trap Body (Univ) Wrapper Shield EST Scrap Trap Holder Door Guide Scrap Trap Drawer (Univ) Door Guide Plastic CMA 44 Splash Shield (09) Door Latch Bracket Reed Switch Magnet -ISI 8A Door Latch Bracket W/Nut Reed Switch-ISI Door Handle Splash Shield Clip /4-20 x 1/2 Trusshead Bolt Scrap Trap Cover SS (Hi Temp) /4 Washer, SS x1-1/2 Panhead Screw /4-20 Nylon Lock Nut Nylon Lock Nut EST-44 Tray Track RH Door Latch Bracket Spacer EST-44 Tray Track LH Door Stop Bracket /4-20 x 5/8 Hex Head Bolt EST-44 Support Bracket Tray Track EST-44 Heater Cover EST-44/66 Wrapper Brace Strainer Basket EST44 (3" deep) Adjustable Foot w/ SS Toe MODEL EST-44 Parts Manual rev. 2.06A Page 4
5 Control Box Assembly (3 Phase) Lock, Keyless Toggle Switch Rubber Boot Fuse, 3-Amp/250V Slow Blow Toggle Switch SPDT 20AMP EST-44 Control Box Body Pole Terminal Block ¼-20x3 ¼ SS Hexhead Bolt Power Block 12-Position ¼ SS Washer Power Rocker Switch, Red EST-44 Control Box Legs Starter DIN Rail Contactor 60 Amp 3 Pole EST-44 Control box lid Overload Relay 0.4 to 0.63 Conveyor ¼-20 Nylon Lock Nut Motor Contactor, 220V Din Rail Mounting Bracket Ground Block Dip Switch Timer 230 V Thermometer Bracket Surge Absorber Thermometer EST Conveyor Label Full Size label Overload Relay 1.6 to 2.5 Power Rinse MODEL EST-44 Parts Manual rev. 2.06A Page 5
6 Control Box Assembly (1 Phase) MODEL EST-44 Parts Manual rev. 2.06A Page Lock, Keyless Overload Relay 1.6 to 2.5 Power Rinse Fuse, 3-Amp/250V Slow Blow Toggle Switch Rubber Boot EST-44 Control Box Body Toggle Switch SPDT 20AMP ¼-20x3 ¼ SS Hexhead Bolt Pole Terminal Block ¼ SS Washer Power Block 12-Position EST-44 Control Box Legs Power Rocker Switch, Red Contactor 75 Amp 3 Pole Starter DIN Rail Contactor 60 Amp 3 Pole EST-44 Control box lid Overload Relay 0.63 to 1.0 Conveyor ¼-20 Nylon Lock Nut Motor Contactor, 220V Din Rail Mounting Bracket Ground Block Dip Switch Timer 230 V Thermometer Bracket Surge Absorber Thermometer EST Conveyor Label Full Size label
7 V Control Box Assembly (480V machines only) Transformer Box Transformer 480V - 240V Fuse Holder - Inline Fuse 1.25 Amp 230V Slow Blow Fuse 1.50 Amp 600V Slow Blow Fuse Clip 2-Poll, Pressure Plate Transformer Box Lid X 3/8 Truss Head Screw MODEL EST-44 Parts Manual rev. 2.06A Page 7
8 Curtain and Optional Vent System CMA 44 Splash Shield (09) Curtain Rod Long Curtain CMA-44( 20-5/8 x 15 ) /4-20 X 5/8 Hexhead Bolt Hood Adapter EST-44 (2 pc set) CMA 44 Wash Curtain Support ('07) Outer Wrap Shield Curtain Support /4-20 Nylon Lock Nut Curtain Rod Short Curtain CMA-44 (24 5/8" x 11-1/2 ) MODEL EST-44 Part Manual rev. 2.06A Page 8
9 Old Wash Temperature Control System (Square Flange) Immersion Heater 3hp/1PH 380V 10kW Thermostat Bracket Immersion Heater 3Ph/1PH 240V 10kW Heater Gasket EST-44/66 Dual Float Switch /16 18 x 1 Hexhead Bolt Thermostat (EGO) /16 18 Nylon Nut Thermometer /16 SS washer MODEL EST-44 Part Manual rev. 2.06A Page 9
10 New Wash Temperature Control System (Triangular Flange) V 12KW Triangular Immersion Htr Heater Gasket V 10KW Triangular Immersion Htr.* /4-20 X 3/4 Hexhead Bolt V 13KW Triangular Immersion Htr.** /4-20 Nylon Lock Nut EST-44/66 Dual Float Switch /4 SS washer Thermostat (EGO) Float Switch Box Thermometer Float Switch Box (comes with # ) * For single phase machines ** For three phase machines. MODEL EST-44 Part Manual rev. 2.06A Page 10
11 Rinse Temperature Control System Thermometer Heater 3kW (GL-C & EST-66) Immersion Heater 3kW 480V Float Switch EST-66 Heater Thermostat (EGO) O-Ring Gasket Float Switch Box Float Switch Box (comes with # ) MODEL EST-44 Parts Manual rev. 2.06A Page 11
12 Wash Pump Assembly (3 Phase) Pump Motor,1HP,60 Hz, 220/460V /4-20 Nylon Lock Nut Pump Base Mount /8-16 x 3/4 SS Hex Head Bolt Pump Seal Kit New /16-20 Thin Nylon Lock Nut Pump O-Ring Gasket /8 Male Plug Impeller (Open) SS ^35 Deg Elbow MIP X Barb SS Pump Cover Pump Assembly, 1HP, 3Ph, 220V, 60 Hz* Slip Joint Nut Gasket Slip Joint Nut Friction Ring Compression Nut, /8 External Lock Star Washer Motor Support Bracket /8-16 Thin Nut /4-20 x 1/2 Hex Bolt /8-16 x 1 ½ SS Stud /4 Lock Star Washer *Includes Items 1, 2, 3, 4, 5 and 14. MODEL EST-44 Parts Manual rev. 2.06A Page 12
13 Wash Pump Assembly (1 Phase) Pump Motor 1 Hp,115/220V,60Hz /4-20 Nylon Lock Nut Pump Base Mount /8-16 x 3/4 SS Hex Head Bolt Pump Seal Kit New /16-20 Thin Nylon Lock Nut Pump O-Ring Gasket /8 Male Plug Impeller (Open) SS ^35 Deg Elbow MIP X Barb SS Pump Cover Pump Assy 115/220V,60Hz* Slip Joint Nut Gasket Slip Joint Nut Friction Ring Compression Nut, /8 External Lock Star Washer Motor Support Bracket /8-16 Thin Nut /4-20 x 1/2 Hex Bolt /8-16 x 1 ½ SS Stud /4 Lock Star Washer *Includes Items 1, 2, 3, 4, 5 and 14. MODEL EST-44 Part Manual rev. 2.06A Page 13
14 Power Rinse Pump Assembly Pump Head Olympia Pump - 1ph v 60HZ Olympia Pump - 3ph 480v, 60HZ Impeller Hose Clamp # 16 1" Seal Kit Transfer Hose Pump O-Ring Transfer Hose 1 3-1/ Back Plate EST-44 Final Rinse Motor Bracket Motor ¼-20x1/2 Hex Bolt Capacitor ¼-20 Lock Star Washer Cover ¼-20 Nylon Nut MODEL EST-44 Part Manual rev. 2.06A Page 14
15 Drain System Assembly Drain Manifold /4-20 Lock Nut Waste Drain Valve /4 Washer, SS /2 x 2 No Hub Dynamite Plug, Drain Support Bracket /4-20 x 1/2 Hex Head Bolt Hose Clamp MODEL EST-44 Part Manual rev. 2.06A Page 15
16 Plumbing System Assembly (Auto-Fill) /2 Vacuum Breaker, Watts** /2 Water Solenoid Valve 220V, JE 1A /2 Vacuum Breaker Bonnet Water Solenoid Valve Coil, 220V, ¾ &1/2 1B /2 Vacuum Breaker Repair Kit /2 Water Solenoid Valve Bonnet x 1/4 SS Panhead Screw Water Solenoid Plunger with Spring Vacuum Breaker Cap /2 Water Solenoid Valve Repair Kit /8 Comp x 1/2 MIP Adapter Plumbing Support Bracket EST-44 Water Inlet Tube SS /2 90 Deg Street Elbow /2 90 Deg Ell Fx F Brass /2 Ball Valve Strainer Nipple Brass 1/2 x 1 1/ ¼-20 Nylon Lock Nut Nipple Brass 1/2 x ¼-20 Nylon Lock Nut /2 Strainer Ball Valve* Plumbing Bracket Strap MODEL EST-44 Part Manual rev. 2.06A Page 16
17 Plumbing System Assembly (Final Rinse) /2 Vacuum Breaker, Watts** Bi Metal Thermometer 1A /2 Vacuum Breaker Bonnet /2 Water Solenoid Valve 220V, JE* 1B /2 Vacuum Breaker Repair Kit /2 Water Solenoid Valve Repair Kit x 1/4 SS Panhead Screw Water Solenoid Plunger with Spring Vacuum Breaker Cap /2 Water Solenoid Valve Bonnet /8 Comp x 1/2 MIP Adapter Water Solenoid Valve Coil, 220V, ¾ &1/ EST-44 Final Rinse Plumbing Tube /2 x 1/4 Bushing Brass Same, but For Units with E Temp Pressure Gauge (CMA-180) /8 Male Plug /2 90 Deg Street Elbow Mixing Chamber SS /2 Pressure Regulator Nipple Brass 1/2 x 1 1/ Plumbing Support Bracket Plumbing Connection Plug Nipple SS 1/2 x Close EST Vacuum Breaker Conn Plumbing Bracket Strap EST44/66 Final Rinse Tube Assy ¼-20 Nylon Lock Nut Mixing Chamber Plumbing Connect ¼-20 Nylon Lock Nut MODEL EST-44 Part Manual rev. 2.06A Page 17
18 Wash System Assembly Spray Arm End Cap Rinse Manifold Socket Bracket, Double Ford Adapter, MIP x PJ Tube** Socket Bracket, Single 13A Compression Gasket Spay Arm /4-20 x 5/8 Hexhead Bolt 304SS Square Manifold Gasket /4" SS Washer /2 Cap, Brass /4-20 Nylon Lock Nut Final Rinse Spay Arm* Long Support Bracket 7A Final Rinse Spray Jets, SS Shoulder Bolt /2 Coupling Upper Wash Arm Socket Left /2" Jamb Nut, Brass Upper Wash Arm Socket Right EST44/66 Final Rinse Tube Assy Transfer Hose Wash Manifold 03/15 MODEL EST-44 Parts Manual rev. 2.06A Page 18
19 Rocker Arm Assembly EST Conveyor Drive Assy.3ph,230V /2-13 Nylon Lock Nut EST Conveyor Drive Assy.1ph,230V /4-20 Nylon Lock Nut EST-44 Gearbox Motor Assy.3ph,230V Conveyor Bar (11 Dogs) EST-44 Gearbox Motor Assy.1ph,230V* Conveyor Dog, SS EST-44 Drive Cam Left Conveyor Bar Bracket Keyway (Cam) Right Conveyor Bar Bracket Cam Bearing Only Conveyor Bar Slide Bearing /16-18 Nylon Insert Lock Nut Conveyor Dog Bearing Cam Bearing Shaft Spacer /8 Nylon Lock Nut Cam Bearing Shaft /8-16 x 1-3/4 Hex Head Bolt /4-20 x 1/2" Set Screw /4" SS Washer CMA 44 Rocker Arm /4-20 x 5/8 Hex Head Bolt Rocker Arm Spacer /4-20 x 1-3/4 Hex Head Bolt /8 ID External Lock Ring Cam Guide ID Brass Washer /4-20 Nylon Lock Nut** CMA 44 Rocker Shaft Bearing Heavy Duty Clutch Spring Bearing Shaft Rack Saver Clutch Bar /4" Lock Star Washer Conveyor Bar Guide Starting 11/ /4-20 x 3/4" Hex Head Bolt 36A Conveyor Bar Guide Starting 01/ /2-13 x 3-1/ Cam Bearing Assy. (12/07) * Comes with capacitor MODEL EST-44 Parts Manual rev. 2.06A Page 19
20 Start Switch and Rinse Switch Assembly (Effective May 2014) Right-to-Left Assembly Switch Cord 18 AWG SOOW Final Rinse Rod Shield (final rinse only) Connector-#562 Door Roller Switch X 1 1/2 Panhead Screw Roller Door Switch /4-20 Nylon Lock Nut Table Limit Switch Bracket Spring /16 SS Washer Conveyor Switch Housing R-L Nylon Lock Nut Conveyor Switch Activator Brkt R-L /16-18 SS Nut Conveyor Switch Rod Sleeve /16 External Lock Washer Conveyor Switch Rod R-L /4-20 x 5/8 Hexhead Bolt 304SS Conveyor Switch Rod Block UHMW /4-20 x 1 1/2 SS Hexhead Bolt MODEL EST-44 Parts Manual rev. 2.06A Page 20
21 Left-to-Right Assembly Switch Cord 18 AWG SOOW Final Rinse Rod Shield (final rinse only) Connector-#562 Door Roller Switch X 1 1/2 Panhead Screw Roller Door Switch /4-20 Nylon Lock Nut Table Limit Switch Bracket Spring /16 SS Washer Conveyor Switch Housing L-R Nylon Lock Nut Conveyor Switch Activator Brkt L-R /16-18 SS Nut Conveyor Switch Rod Sleeve /16 External Lock Washer Conveyor Switch Rod L-R /4-20 x 5/8 Hexhead Bolt 304SS Conveyor Switch Rod Block UHMW /4-20 x 1 1/2 SS Hexhead Bolt MODEL EST-44 Part Manual rev. 2.06A Page 21
22 Start Switch and Rinse Switch Assembly Actuator Arm x 3/8 Pan Head Screw Reed Switch Magnet-ISI Actuator Bracket Reed Switch-ISI Reed Switch Bracket Nylon Lock Nut ¼ SS Washer ¼ 20 x ½ Hex Head Bolt ¼ 20 Nylon Lock Nut Actuator Arm Shaft /16 Nylon Lock Nut Actuator Assy. MODEL EST-44 Part Manual rev. 2.06A Page 22
23 Door Switch Assembly (Effective August, 2014) Est44/66 Door Safety Switch Brkt Table Limit Switch (Push Button) Est44/6 Door Switch Actuator Bracket MODEL EST-44 Part Manual rev. 2.06A Page 23
24 Optional E-Temp Heater Booster Heater 1/2 In/Out Adapter /4 SS Washer * Note : Use two heaters p/n and for 70 F Rise., not for single phase /2m x 1/2 Barb Straight /4-20 Nylon Lock Nut Hose Clamp # 6 size # Hi Limit Switch 250Deg Flexible Hose 1/2" X5 Ft /4 Comp x 1/4 MIP Ftg E-Temp Booster Shroud - Zoppas Heater Thermostat E-Temp Booster Access Cover V 12KW Triangular Immersion Htr* Gasket for Triangular Flange Heater E-Temp Heater Tank E-Temp Tank Plug for 40F Rise Power Rocker Switch, Red MODEL EST-44 Parts Manual rev. 2.06A Page 24
25 Unique Parts For EST-44 Tall machines Conveyor Door Guide 6" Taller Conveyor Wash Manifold Tall 03/ EZ Glide Door Guide 32 1/4" Upper Wash Arm Socket Left Tall Conveyor Door 6" Taller Upper Wash Arm Socket Right Tall EST- 44 Wrapper L-R 6" Taller ^Spray Arm CMA-44P (Special ) EST- 44 Wrapper R-L 6" Taller Conveyor Switch Rod L-R Tall Conveyor Wrapper Shield 6" Taller Conveyor Switch Rod R-L Tall Curtain CMA /8" x Final Rinse Rod Shield Tall Curtain CMA-44/ /8 x Immersion Heater 15Kw 208V T-Flange ^EST-44/66 Final Rinse Tube Tall Contactor 60 Amp 3 Pole Conveyor Rinse Mani L-R 6" Taller Conveyor Rinse Mani R-L 6" Taller MODEL EST-44 Part Manual rev. 2.06A Page 25
26 2. Table Limit Switch ( ) Connector for Table Limit Switch Ring Eyelet Connector # FT Switch Cord 18 AWG SOOW Template kit Mounting bracket Actuator Bumper wing nut Lock star washer /4-20 x 5/8 hexhead bolt /4 split lock washer /4 ss washer /4-20 nylon lock nut Limit switch MODEL EST-44 Part Manual rev. 2.06A Page 26
27 3. Drain Water Tempering Kit (Optional) MODEL EST-44 Parts Manual rev. 2.06A Page 27
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