MAINTENANCE AND PARTS MANUAL
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1 B U T C H E R MAINTENANCE AND PARTS MANUAL SA16 STAINLESS STEEL BAND SAW B O Y ORDER PARTS AND SERVICE FROM: Last printed 4/18/2003 8:51 AM
2 Adjusting screw WARNING NEVER TIGHTEN BLADE BEYOND RED INDICATOR LINE. Correct tension is on blade when red line on indicator lines up with the edge of the wheel hanger. BLADE BREAKAGE, SHORTENED BEARING LIFE AND SHAFT BREAKAGE MAY OCCUR. Stud Cabinet Wall Top Nut Back Nut Flange ADJUST CAMBER OF LOWER WHEEL BY: 1. Completely release tension on saw blade by loosening tension handle (see above). 2. Loosen top nut in front of flange, then turn nut in back of flange clockwise ½ turn. Tighten top nut. Repeat this procedure as many time as necessary. When finished, tighten top nut securely PAGE 1
3 LUBRICATION INSTRUCTIONS UPPER WHEEL: 2 to 4 strokes with grease gun every 30 days, as needed TENSION HANDLE: Lubricate daily with edible oil while screwing in and out UPPER BLADE GUIDE SUPPORT BAR: Lubricate daily with food grade oil while moving up and down THICKNESS GAUGE THREADS: Lubricate daily with edible oil while screwing in and out MEAT CARRYING TABLE WHEELS (4): Lubricate daily with edible oil THICKNESS GAUGE SLIDE ROD: Lubricate daily with edible oil while sliding full length. LOWER WHEEL BEARING HOUSING: 2 to 4 strokes with grease gun every 30 days as needed MOTOR: If equipped with grease fittings grease every six months with bearing grease After washing and sanitizing spray entire saw (interior and exterior) with food grade white oil. PAGE 2
4 CABINET UPPER DOOR ASSY S/S HINGE PIN S/S HINGE S S/S LATCH ASSY DOOR HANDLE COLUMN DOOR ASSY LOWER DOOR ASSY BONE BOX MOTOR ACCESS PANEL S LEG & FOOT ASSY FOOT ASSY BRACE ADJUST BRACKET BRACE DOOR PLUG RUBBER WASHER 4 PAGE 3 Last printed 5/27/ :19 AM
5 UPPER WHEEL GUIDE BLOCK LH GUIDE BLOCK RH S SCRAPER ARM FIBER SCRAPER SCRAPER SPRING UPPER SHAFT & BEARING ASSY UPPER WHEEL & SHAFT ASSY WHEEL SHAFT NUT AND WASHER UPPER SHAFT W/NUT & WASHER BEARING RETAINER GASKET RUBBER SEAL BEARING UPPER WHEEL RH BEARING SPACER S RETAINER & SCREW ASSY GASKET HUB CAP GUIDE PIN-TENSION GAUGE ADJUSTING SCREW & NUT UPPER HANGER TENSION SPRING INDICATOR S ADJUSTING SCREW PINS & SPRING ASSY TENSION HANDLE THREADED INSERT GAUGE BLOCK & INSERT BLADE TENSION ASSY HANGER & ARM ASSY S TENSION HANDLE ASSY WHEEL SCRAPER ASY. 1 PAGE 4
6 LOWER WHEEL RETAINING RING BRARING SHAFT ASSY. W/WASHER & NUT RETAINING RING NUT AND WASHER BEARING HOUSING RUBBER SEAL SPECIAL WASHER KEY LOWER SHAFT AND BEARING ASSY LOWER SHAFT AND HOUSING ASSY STUD BEARING HOUSING SUPPORT LOWER WHEEL RH GASKET HUB CAP 1 PAGE 5 Last printed 4/3/2009 7:31 AM
7 FRONT SCRAPER FRONT SCRAPER ASSY FIBER BLADE BLOCK P WHITE PLASTIC BLADE BLOCK SCRAPER & ROLLER MOUNT LOWER BLADE GUIDE (STANDARD) LOWER BLADE GUIDE H.S. (.030) * LOWER BLADE GUIDE H.S. (.018) * BACK-UP BEARING THUMB SCREW BLADE SCRAPER ASSY SPRING LH SCRAPER HOLDER SCRAPER STAINLESS STEEL DEFLECTOR RH SCRAPER HOLDER FIBER WHEEL SCRAPER SCRAPER SPRING WHEEL SCRAPER ASSY. 1 PAGE 6
8 REAR BLADE SCRAPER SCRAPER MOUNT BLADE SCRAPER ASSY REAR SCRAPER ASSY S THUMB SCREW LH SCRAPER HOLDER SPRING RH SCRAPER HOLDER FIBER SCRAPER 2 PAGE 7
9 BLADE GUARD BLADE SUPPORT ADJ. BAR (26 BAR) S BLADE GUARD ASSY. RH (26 BAR) S KNOB BLADE GUARD EXTENSION RH EXTENTION STOP BLADE GUIDE (.030 CARBIDE) BALDE GUIDE (.018 CARBIDE) S HOLDER S LOCK NUT S HAND GRIP HEX NUT S KNOB BLADE SUPPORT BAR GUIDE BLADE GUARD ASSY. W/EXT-RH (26 BAR) BLADE GUARD ASSY. W/EXT & ADJ. BAR 1 PAGE 8
10 THICKNESS GAUGE THICKNESS GAUGE W/RATCHET & ROD THICKNESS GAUGE ASSY GAUGE SLIDE ROD ASSY RATCHET LOCK W/HARDWARE ROLLER GAUGE PLATE BUSHING GAUGE SPINDLE & ARM ASSY GAUGE ARM SUPPORT S LOCK PIN W/WASHER AND NUT KNOB PIN SPRING HAND WHEEL HOUSING RH SHORT CUT PLATE 1 PAGE 9
11 TABLES AND SUPPORT ITEM DESCRIPTION PART# USE 1 STATIONARY TABLE ASSY TABLE LOCK LEVER FRONT TABLE SUPPORT REAR TABLE SUPPORT LEVER ADJUSTING LOCK TABLE TRACK TABLE TRACK SUPPORT STOP BRACKET ASSY RUBBER STOP ANGLE SUPPORT ASSY TABLE WHEEL AXEL TABLE HOLDING PIN THUMB SCREW TS S 1 14 U-GROOVE WHEEL TABLE BUTTON ROLLER TABLE ASSY EXTENSION TABLE (OPT) PAGE 10
12 DRIVE UNIT BUTCHER BOY SA16 STAINLESS STEEL BAND SAW STANDARD SPEED BELT HIGH SPEED BELT DRIVEN PULLEY (8 ¾ ) DRIVEN PULLEY (6 ) 1 3 **** MOTOR PULLEY S TORQUE ROD ASSY S TORQUE BRACKET 1 6 MOTOR SEE: PAGE S MOTOR MOUNT ASSY RUBBER MOUNT ASSY RUBBER WASHER 1 PAGE 11 MOTOR PULLEY**** HP VOLT PH PART# Last printed 3/20/2003 9:10 AM
13 FUSE F2 (SEE PAGE 13) A1 S33 S34 P C1 C2 S21 S22 A2 14 S11 S12 1 STARTER 9 FUSE F1 (SEE PAGE 13) STARTER (SEE PAGE 13) START BUTTON ASSY RUBBER BOOT PUSH BUTTON CONTACT BLOCK EVALUATION RELAY DISCONNECT SWITCH SWITCH HANDLE READ & ACTUATOR FUSE F2 (SEE PAGE 13) FUSE HOLDER (PRIMARY) 1 13 FUSE F1 (SEE PAGE 13) TRANSFORMER (115/24) opt TRANSFORMER ( /24) TRANSFORMER (575/24) opt ENCLOSURE 1 16 SEE ITEM # S/N 07C0577-0N ITEM DESCRIPTION PART# USE 17 SWITCH ROCKER S 1 18 PUSH BUTTON ASM SPACER ITEM DESCRIPTION PART# USE 20 COLLAR-WASHER SWITCH HANDLE S 1 22 COLLAR S 3 PAGE
14 PAGE 13 RED ROD ACTUATED OPERATOR 2 STOP JUMP START 1 SWITCH 3 4 WHT BLK LOWER DOOR SAFETY UPPER DOOR SAFETY RED 4 BLUE YELLOW GREEN START BUTTON 3 GREEN RED BLUE YELLOW INPUT CONNECTIONS AS REQUIRE H1 H2 H3 H4 X3 X2 XF X1 24V TRANSFORMER (F2) 2.8A FUSE J J A1 S33 S34 P C1 C2 J S21 S22 A2 14 S11 S12 L1 L2 L A1 CONTACTOR O/L T1 T2 L1 L2 L3 DISCONNECT SWITCH T1 T2 T3 A2 T3 NOTE: 115/208/230V, IPH 208/230/460V, 3PH 575V, 3PH OVER CURRENT PROTECTION TO BE SUPPLIED BY USER. MOTOR ELECTRICAL BUTCHER BOY SA16 ENCLOSURE (F1) FUSE HP VOLTAGE ø FLA PART# *OVERCURRENT DEVICE **F1 PART# ***F2 PART# STARTER A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE A TIME DELAY FUSE *MAXIMUM OVERCURRENT DEVICE TO BE INSTALLED BY USER TO PROTECT THIS MOTOR CONFIGURATION. PER NEC **USE CLASS CC FUSES ONLY ***USE TYPE FLM FUSES
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