Mig 5000i, Mig U5000i 400 V version. Spare parts list. Edition Valid for serial no. 803 xxx xxxx,

Transcription

1 Spare parts list Edition Valid for serial no. 803 xxx xxxx, Ordering no. Product Mig 5000i 400 V version Mig 5000i with water cooling unit 400 V version Mig U5000i 400 V version Mig U5000i with water cooling unit 400 V version Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts. Rights reserved to alter specifications without notice

2 Item Qty Ordering no. Denomination Notes BA1 4 Screw High tensile steel, included in item BA2 BA Handle set 2 Nut M8, included in item BA2 BA3 4 Handle corner Included in item BA2 BA Rubber mat BA Cover BA Gasket Seal BA Mains cable BA Cable clamp 3 Screw RXPT 8 16x20 BA Rear plate middle size Rear panel, medium BA Sealing strip To be ordered per metre BA Side cover middle Side panel, medium, right BA Side cover middle Side panel, medium, left BA Bottom plate BA Foot 4 Screw M6x19 BA Front profile middle size Front panel, medium BA Front frame BA Fast lock nut BA Connection plate, cooler BA Filter BA Front grille BA Middle beam Bracket BA Lower beam Bracket 2 Screw M6x20 BA Rear plate low Rear panel, short Screw M6x16 BA Side cover low Side panel, short, right Screw M6x16 BA Front profile low Front panel, short Screw M6x16 Washer Ø 11/6.4x2.1 BA Side cover low Side panel, short, left bu15s2ba1 2

3 bu15s2ba1 3

4 Mig 5000i 400 V version, bu15s2ab1 4

5 Mig 5000i 400 V version, C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C AB Connection plate AB Cap AB Cable connector OKC XS1, XS2 AB Gasket AB Cable Connectors included XP1, XS3 AB Clamp AB Socket 12 pole XS3 3 Screw RXPT 6 19x8 AB Screen plate AB Capacitor C3 AB Insulation 4 Screw MRX M4x12 AB Nut M4 domed, plastic bu15s2ab1 5

6 Mig U5000i 400 V version C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C DB Hose nipple DB Sleeve terminal 2 pole XS4 4 Screw RXPT 6 19x8 DB Inlet plug DB Connection plate DB5 1 Nut M12 DB Cap DB Cap DB Cable connector OKC XS1 DB Gasket DB Nut M4 domed, plastic DB Welding cable connector OKC XS2 DB Cable single XP1, XS3 DB Clamp DB Socket 12 pole XS3 3 Screw RXPT 6 19x8 DB Capacitor 100 nf 250 V, with cable lugs C3 DB Screen plate DB Insulation 4 Screw MRX M4x12 bu15s2db1 6

7 Mig U5000i 400 V version bu15s2db1 7

8 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C BC1a Top box BC1b Circuit board Configured 20AP1 BC1c Bottom box 2 Screw M5x8 2 Screw RXPT 8 16x12 BC Protection cap BC Cable double burndy Included in item BC18 XP2, XS30 BC Screw BC Cable set common Connectors included: XP6, XS7, XS8, XS15, < XS20, XS21, XS22, XS23, XS24, XS25, XS27, XS28 BC Dust protection BC Spacer screw M5x30 BC Printed circuit board Relay board, Replacing AP2 1 Screw M5x Ribbon cable Included in item BC8. 20XS1 Connecting 20AP2 to 20AP1 BC9 9 Connector Included in item BC5 BC Connection XP6 BC11 2 Socket Included in item BC5 BC Fuse 4 AT BC Fuse holder BC Cover plate BC Cover 2 hole For Mig 5000i BC Cover 3 hole For Mig U5000i BC Cable set Connectors included: XS10, XS11, XS16, < XS17, XS18, XS26, XS29, XS31 BC Operating contact CAN doub. Items BC3, BC18a, BC18b, BC18c, BC18d AP1, C4 and BC18e included BC18a Circuit board Connection board AP1 BC Dust cap BC Terminal resistor Termination resistor BC Blind plug Only for Mig 5000i BC Flat pin connector 5.3 mm BC Cable set coarse BC Rubber inlet Grommet BC Inlet BC Flat pin connector Ø 6.3x0.8 BC Connection rail 2 Washer Ø 22/10.5x2 2 Screw M10x16 2 Screw M8x16 2 Nut M8 BC Connection rail For Mig 5000i BC28 1 Connection rail See item DD12 and DD13 on page 12 For Mig U5000i BC29 1 Power module See page 14 6 Screw M6x16 BC Printed circuit board BC31 1 Mains module See page 10 6 Screw M6x16 BC Front panel 3 Washer Ø 4.3X8 7 Nut M4 BC Lamp Orange LED D1 BC Indicating lamp White HL1 BC Switch 2QF1 2 Screw FXS ST3.5x9.5 BC Knob bu15s2bc1 8

9 ba37pbc1b bu15s2bc1 9

10 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C BD Circuit board shelf BD Grommet strip L = 30 mm. To be ordered per metre BD Distance screw Spacer screw M5x12 2 Washer Ø 10/5.3 2 Screw M5x Distance screw Spacer screw M5x60 BD Spacer 12.7 mm BD Spacer 6.4 BD Contactor 400 V 2KM1 BD Bar for contactor 2 Screw M5x8 BD Control transformer With fuses 2FU2, 2FU3 and 2FU6 2TC1 2 Screw M6x16 BD Sign BD Terminal block Delivered as 12 pole, to be cut to 6 pole 2XT2 2 Screw RXS B8x19 BD Circuit board 2AP1 BD Mans select block Terminal block Delivered as 12 pole, to be cut to 3 pole 2XT1 2 Screw M4x25 BD Sign BD Washer KB6.5 BD15 1 Washer Ø 16/8.4x1.5 BD Washer lock AZ Ø 11/6.4x2.1 BD17 2 Screw M6x16 BD Cable set mains module Connectors included 2XS1, 2XS2, 2XT2 BD Auxiliary transformer Up to and including ser.no Fuses 2FU4 & 2FU5 included Auxiliary transformer From ser.no Fuses 2FU4 & 2FU5 included 2TC2 2TC Fuse 8 A slow Up to and including ser.no FU Fuse (MCB) 10 A slow From ser.no FU Protection cap for 2FU4 From ser.no Fuse 2 A slow 2FU5 1 Screw M8x110 1 Nut M8 bu15s2bd1 10

11 bu15s2bd1 11

12 Mig U5000i 400 V version C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C DD HF module Included in item DD11 10AP1 DD2 1 Capacitor 47 nf 250 V 10C1 DD Solenoid valve complete 42 V AC, 10YV1 2 Screw M4x6, Included in item DD3 1 Nipple Included in item DD3 DD4 1 Gas valve bracket Included in item DD3 DD5 1 Spacer washer Included in item DD3 DD Spacer Screw RX PT 8 16x12 DD Hose Red, L=0.97m, to be ordered per meter DD Bracket DD Grommet DD Inlet DD HF coils complete 10TV1 2 Screw M6x19 DD Connection rail DD Connection rail bu15s2dd1 12

13 Mig U5000i 400 V version bu15s2dd1 13

14 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C AE Inductor 15L3 1 Screw M6SF TT, M6x14 1 Screw M5x10 AE Inlet Grommet AE Cable set 500 Connectors included: 5XP7, 15XP8, 15XS4, < 15XS9 AE Rail AE Rail AE Rail 2 Screw M8x25 2 Screw M8x16 4 Nut M8 AE Rail AE Rail rear AE Ferrit ring core 15L1, 15L2, 15L4, 15L5 < Cable tie Heat resistant AE Current sensor 15AP3 AE Flat pin 6.3x0.8 AE Filter board 15AP4 AE Spacer screw AE Grommet AE Primary inductor 3L1 AE Mounting plate AE Rubber inlet Grommet AE18 1 Semiconductor module See page 16 AE Intermediate plate AE Transformer module 15TM1, 15TM1 6 Screw M6SF TT M6x14 AE Fan attachment AE Capacitor 1000 F AE Insulating nut M12 AE Support plate 2 Screw M6SF TT, M5x10 AE Air guide AE Grommet AE Hose Ø 15.9/14, L= 45mm, to be ordered per metre AE Cable set gate Connectors included: 15XS3, 15XS5, 15XS6, < 15XS7, 15XS8, 15XS11 AE Spacer screw M5x27 AE30 13 Nut M5 AE Spring washer Ø 10/5.2x0.5 AE32 8 Washer Ø 16/5x1 AE Spacer screw M5x10 AE Insulation AE Screw M5x12 See * below AE Circuit board Note: Read the service manual 15AP1 AE Screw M6x16 See * below AE Cable set driver board AE Circuit board 15AP2 AE Spacer AE Spacer AE Fan 15EV2 2 Screw MRX TT M4x8 AE Fan 15EV1 AE Fan plate 3 Screw M6SF TT M6x19 AE Rail AE Insulation AE Rail AE Grommet strip L=95mm * Special screw with built in washer and spring washer function bu15s2ae1 14

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16 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C Semiconductor module Complete. Items AF1 AF8 AF Screw M5x16 See * below AF Screw M6x20 See * below AF Heat sink AF Thermal switch 15ST2 AF5 1 Rectifier bridge See item AF51 15BR1 AF6 4 Diode module See item AF52 15D1, 15D2. 15D3, 15D3 AF7 2 IGBT module Type GAL, see item AF50 15Q2, 15Q4 AF8 2 IGBT module Type GAR, see item AF50 15Q1, 15Q Thermal compound For fitting of items AF4, AF5, AF6, AF7 and AF8 * Special screw with built in washer and spring washer function. SPARE PARTS SETS Item Ordering no. Denomination Notes AF IGBT modules set Includes: item AF7 IGBT type GAL and item AF8 IGBT type GAR, one of each. Thermal compound, roller and mounting instruction AF Rectifier set Includes: item AF5 rectifier bridge 15BR1, thermal compound, roller and mounting instruction AF Diode module set Includes: diode module item AF6, thermal compound, roller and mounting instruction. Note: there is only one diode module in the set Roller handle For the roller in the spare parts sets above bu15s2af1 16

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18 C = component designation in the circuit diagram Item Qty Ordering no. Denomination Notes C BE Waterflow switch Option 5SL1 BE Thermal switch Closes at 45 C, opens at 35 C Use thermal compound when mounting 5ST1 BE Cable set Connectors included 5XP17, 5XP18, 5XT1 BE4 4 Screw M6x16 BE Fan plate BE Clips BE Fan holder BE Quick connector Female, blue BE Quick connector Female, red BE Water hose L=0.68m D=17/10mm To be ordered per metre BE Bottom plate BE T connection BE14a Hose From red connector. BE14b Hose To radiator. L=0.075m D=17/10mm To be ordered per metre BE14c Hose BE Water outlet with lock Complete, for details see page 20 5S1 BE Hose clamp BE17a Hose From blue connector. BE17b Hose To pump. BE Cable saddle Assemb. hole 4mm BE Stop plate tank BE Fan 5EV1 BE Pump Delivered with capacitor. 5M1 1 Capacitor 5 F 450V AC 5C2 BE Hose BE Tank with connections Water tank BE24a Tank cap Included in item BE24 BE Radiator BE Capacitor 3 F 400V 5C1 bu15s2be1 18

19 c bu15s2be1 19

20 Item Qty Ordering no. Denomination Notes HF1 1 Nut M5 HF2 1 Washer D16/5x1 HF3 1 Spring HF4 1 Water lock cam HF Quick connector Female, blue HF6 1 Water lock bushing HF7 1 Water lock outlet HF8 1 Screw M5x35 HF9 1 Nut M3 HF Insulation plate HF Micro switch HF Quick connector Female, red HF13 2 Screw M3x20 HF14 2 Nut M3 SPARE PARTS SET Item Qty Ordering no. Denomination Notes HF Water connection spare kit Contains items HF1, HF2, HF3, HF4, HF6, HF7 and HF8 H bu15s2hf1 20

21 Accessories Trolley Trolley 2 (for feeder with counterbalance device and/or 2 gas bottles) Guide pin (B) Insulating bushing, included in guide pin Autotransformer TUA Handle (1 piece) with mounting screws bu15s2a11a 21

22 Remote control adapter RA12 12 pole.... For analogue remote controls to CAN based equipment Remote control unit MTA1 CAN MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG/MAG: voltage deviation TIG and MMA: current deviation Remote control unit AT1 CAN MMA and TIG: current Remote control unit AT1 CF CAN MMA and TIG: rough and fine setting of current Remote control cable 12 pole 4 pole 5 m m m m m Connection set 12 pole 12 pole 1.7 m m m m m m Connection set water 12 pole 12 pole 1.7 m m m m m m bu15s2a11a 22

23 Connection set water 12 pole cable plug 10 pole cable socket 1.7 m m m m m m Return cable 5 m 95 mm Water flow guard 0.7 l/min Water return flow guard Mech 7 m MMC kit for power source Mig Connection set for connection of two wire feed units bu15s2a11a 23

24 Cooling unit OCE2H Coolant (Ready mixed) 50 % water and 50% ethylene glycol (10 l) bu15s2a11a 24

25 paut 25