GERNI DUO BOOSTER EXTENDED
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- Chloe Naomi Stafford
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1 Model: GERNI DUO BOOSTER GERNI DUO BOOSTER EXT Part List US-English
2 Table of Contents Overview 3 Overview DUO BOOSTER 7 5 Electric parts 7 Electric parts DUO BOOSTER 7 10 DUO BOOSTER Float chamber 13 Overflow valve 15 Motor pump unit (a) 17 Motor pump unit (b) 20 Motor pump unit (c), 3ph 22 Low oil safety cutout 24 OPTION Automatic pressure release 26 OPTION Low water cut-off 28 OPTION Water inlet security 30 OPTION 1x detergent, manual 32 OPTION 1x detergent 34 OPTION 2x detergent 36 OPTION Cold/hot switch-over 38
3 Overview GDUOBOOST01 3
4 Overview GDUOBOOST SUPPORTING BLOCK 60 M12X NUT M REAR MOTOR BRACKET FOR EME MOTOR SCREW M8X12 A2 DIN WASHER M8 - DIN 6798J VIBRATION DAMPER SCREW M8X SCREW M10X CHASSIS DUO BOOSTER SLEEVE PVC 45/ PRESSURE GAUGE RETAINING RING F. PRESS.GAUGE PRESSURE GAUGE PIPE COVER F. ELECTRIC PARTS GASKET SCREW M5X12 ISO A2 TORX CABINET DUO FRONTLABEL DUO B. GERNI SCREW M5X LOCK NUT M SCREW M5X A2K DIN LOCK WASHER M5 PA6.6 NATUR DIN WASHER M8 Ø8.4X18X1 A2 DIN125
5 Overview DUO BOOSTER 7 GDUOBOOST02 5
6 Overview DUO BOOSTER 7 GDUOBOOST SUPPORTING BLOCK 60 M12X NUT M REAR MOTOR BRACKET FOR EME MOTOR SCREW M8X12 A2 DIN WASHER M8 - DIN 6798J VIBRATION DAMPER SCREW M8X SCREW M10X CHASSIS DUO BOOSTER SLEEVE PVC 45/ PRESSURE GAUGE RETAINING RING F. PRESS.GAUGE PRESSURE GAUGE PIPE COVER F. ELECTRIC PARTS GASKET SCREW M5X12 ISO A2 TORX CABINET DUO FRONTLABEL DUO B. GERNI SCREW M5X LOCK NUT M SCREW M5X A2K DIN LOCK WASHER M5 PA6.6 NATUR DIN WASHER M8 Ø8.4X18X1 A2 DIN THREADED CONNECTION PRESSURE SWITCH CODED 1~ USA PLATE FOR PRESSURE SWITCH
7 Electric parts GDUOBOOST08 7
8 Electric parts GDUOBOOST EL.CABLE DUO 3X400V RED STOP PUSH BUTTON STOP SWITCH/LIGHT BLOCK NC CONTACT GREEN START PUSH BUTTON START SWITCH/LIGHT BLOCK NO CONTACT SWITCHING CONTACT DUO TERMINAL BLOCK EARTH CONTACTOR CJX2-D18 18A 24V 3P+NO THERMAL RELAY 12-18AMP THERMAL RELAY 17-25AMP THERMAL RELAY 23-32AMP END PLATE DIN-END STOP WO/SCREW WAGO CONTROL TRANSFORMER 400V 24/ END PLATE FOR S-KI TERMINAL BLOCK FUSE T 2.5 A CIRCUIT BOARD WITHOUT FUSES FUSE D5x20 6.3A VISCOUS US RUBBER SEAL TET 5-7C GROMMET 10-14C RUBBER SEAL 14-20C SEALING TET REDUCTION M40-M32 PA CABLE BUSHING M32X RUBBER BUSH THREE-WAY TERMINAL PLC ALPHA REMOTE CONTROL BOXES 2 BUTTONS REMOTE CONTROL BOXES 3 BUTTONS OPTION REMOTE CONTROL 4 BUTTONS OPTION REMOTE CONTROL 5 BUTTONS TERMINAL BLOCK MM ND PLATE FOR TERMINAL BLOCK SIGNAL LIGHT ATTACHMENT WHITE GREEN START PUSH BUTTON RED STOP PUSH BUTTON LAMP ELEMENT ZAL-VB4 WHITE LAMP ELEMENT GREEN LAMP ELEMENT RED CONTACT ELEMENT NC 1-2 M/ CONTACT ELEMENT NO LABEL SIGN FOR REMOTE CON
9 Electric parts GDUOBOOST PROTECTION COVER 5 PCS. 08A AUXILIARY SWITCH AB 100-SB10
10 Electric parts DUO BOOSTER 7 GDUOBOOST06 10
11 Electric parts DUO BOOSTER 7 GDUOBOOST EL.CABLE DUO 3X400V EL. CABLE DUO 3X230V EL. CABLE DUO 1X220V 60HZ RED STOP PUSH BUTTON STOP SWITCH/LIGHT BLOCK NC CONTACT GREEN START PUSH BUTTON START SWITCH/LIGHT BLOCK NO CONTACT HANDLE F SWITCHING CONTACT UNO SWITCHING CONTACT UNO TERMINAL BLOCK EARTH CONTACTOR CJX2-D18 18A 24V 3P+NO CONTACTOR CJX2-D25 25A 24V 3P+NO/US CONTACTOR CJX2-D32 32A 24V 3P+NO THERMAL RELAY 12-18AMP THERMAL RELAY 17-25AMP THERMAL RELAY 23-32AMP END PLATE WIRE TERMINAL DIN-END STOP WO/SCREW WAGO CONTROL TRANSFORMER 400V 24/ CONTROL TRANSFORMER 230V 24/ END PLATE FOR S-KI TERMINAL BLOCK FUSE T 2.5 A CIRCUIT BOARD WITHOUT FUSES FUSE D5x20 6.3A VISCOUS US RUBBER SEAL TET 5-7C GROMMET 10-14C RUBBER SEAL 14-20C SEALING TET T M40X1.5 PA/L.GR REDUCTION M40-M32 PA CABLE BUSHING CABLE BUSHING M32X CABLE BUSHING M40X RUBBER BUSH PLC ALPHA W. ALTO PROGRAM DUO PLC ALPHA W/PROGRAM DUO REMOTE CONTROL BOXES 2 BUTTONS REMOTE CONTROL BOXES 3 BUTTONS OPTION REMOTE CONTROL 4 BUTTONS OPTION REMOTE CONTROL 5 BUTTONS SHOULDER LUMINOUS BUTTON
12 Electric parts DUO BOOSTER 7 GDUOBOOST TERMINAL BLOCK MM ND PLATE FOR TERMINAL BLOCK SIGNAL LIGHT ATTACHMENT WHITE GREEN START PUSH BUTTON RED STOP PUSH BUTTON LAMP ELEMENT ZAL-VB4 WHITE LAMP ELEMENT GREEN LAMP ELEMENT RED CONTACT ELEMENT NC 1-2 M/ CONTACT ELEMENT NO LABEL SIGN FOR REMOTE CON PROTECTION COVER 5 PCS CAPACITOR 80MF USA Machine outphased 2005
13 DUO BOOSTER Float chamber GUNODUOB08 13
14 DUO BOOSTER Float chamber GUNODUOB FLOAT VALVE 3/4 DN13 PPH MAX 60 DEGR C SCREW 4X COVER SCREW M5X COVER DUO RUBBER BUSH GASKET Ø24.5XØ16X3 NITRIL 80SH FILTER HOUSING FILTER L 7CM GASKET Ø24.5XØ16X3 NITRIL 80SH QUICK COUPLING 3/4 W/GASKET LP NIPPLE F. Q.-COUPLING 3/4IN PACKING RING 21X30X HOSE LINER W DN13 G KU HOSE CLIP HOSE 5/8 16 MM 10 BAR DIN DUO (L=570) * SEE NOTE HOSE 5/8 16 MM 10 BAR DIN DUO (L=570) * SEE NOTE UNION NUT 1/2IN FILTER 70MM LOCK NUT 3/4IN PACKING RING 27X38X HOSE TAIL HOSE 19 3/4IN BLUE ARMORED DUO * SEE NOTE * NOTE: PLS. INDICATE LENGTH IN METRES!
15 Overflow valve GDUOBOOST04 15
16 Overflow valve GDUOBOOST PRESSURE ACCUMULATOR 250 BAR O-RING 13.95X2.62 NITRIL 70SH ANGLE 12 X 3/ PLUG FOR HIGH PRESSURE O-RING 21.0x2.0 DIN 3770 NBR O-RING 17.0x1.5 NBR O-RING 6.5x3.0 SMS 1586 NBR PISTON D14.6X HOSE TAIL BOLT M8X NUT M8 ISO 4032 A PLUG THRUST PLATE SPRING WASHER 23X12.2X BY-PASS VALVE REP.KIT REP.KIT PISTON SPACER 25X 8.2X REP. KIT OVERFLOW VALVE O-RING 14.1X1.6 NITRIL 70SH PLUG 3/8 INCH PISTON PACKING RING 23.8X17.2X2 3/8 INCH St-NBR NIPPLE F/QUICK COULING 3/8 SS SCREW M4X STAR WASHER M4 INTERN.TOOTHING CLIP REED SWITCH DISTRIBUTOR BLOCK PACKING RING 10X14X PRESSURE SWITCH SCREW M6X HP HOSE DN DEGREE COMPL. 235MM HP HOSE DN DEGREE COMPL. 470MM HOUSING FOR OVERFLOW VALVE THERMAL SENSOR 550mm SUPPORTING RING 15.5/19.5X1.5 PTFE BY-PASS VALVE CPL.
17 Motor pump unit (a) UNODUOB14 17
18 Motor pump unit (a) UNODUOB MPU 5.5KW - 230V/400V/50HZ/3PH 3X /230V, 5,5KW MPU 6.5KW - 220V/400V/60HZ/3PH 3X V 60HZ, 6,5KW MPU 5.5KW - 440V/220V/60HZ/3PH 3X440/220V 60HZ, 5,5KW MPU 5KW - 220V/60HZ/1PH 1X220V- 60HZ, 5KW PUMP UNIT 440/220/3/60 5.5KW UNO/DUO UNITOR - 3x440V 60Hz MPU 6.5KW - 230V/440V/50HZ/3PH 3X /230V, 6,5KW PUMP OIL 150 1X1L 2L MOTOR 6.5KW - 230V/440V/50HZ/3PH EXTENDED (disc no. 6) MOTOR 5.5KW - 230V/400V/50HZ/3PH EXTENDED (disc no. 11) MOTOR 5KW - 220V/60HZ/1PH EXTENDED (disc no. 4) LOCK RING FAN WHEEL FAN COVER F. FAN SCREW M4X 8 EE DIN 7500 A BUSH G1 AG/G3/ HEXAGON NUT M SPRING WASHER M REAR BEARING COVER From week (EME) REAR BEARING COVER Up to week (ATB) REAR BEARING O-RING 51.6X2.4 NBR TONGUE 6X6X32 A DIN 6885 ST STAY BOLT L261MM STAY BOLT L306MM M8X306MM, USA 1~ EXTENDED FRONT BEARING COVER COMPLETE From week (EME) - TSB-PPW C3 Pump FRONT BEARING COVER COMP. Up to week (ATB) - TSB-PPW C3 Pum WASHER GUIDE PIN BEARING TRACK NEEDLE BEARING INA K 40X46X AXIAL ROLLER BEARING WOBBLE DISC 3 UNITOR 5,5KW 3X440/ WOBBLE DISC 4 5.5KW 440,220/3/ , 5KW 220/1/ WOBBLE DISC 6 6,5KW /3/ WOBBLE DISC 11 5,5KW ,230/3/ WOBBLE DISC 12 6,5KW 3X /230V 50HZ - GERNI DUO BOOST CIRCLIP 28X1.5 DIN471A NEEDLE BEARING AXIAL ROLLER BEARING BEARING TRACK STUDS TERMINAL PLUG AND TERMINAL PINS ELECTRIC BOX
19 Motor pump unit (a) UNODUOB COVER ELEC.BOX 128.2X GASKET 1 INCH HEXAGON NUT R1 DIN 431 CUZN INSET SCREW KA50X14 WN OIL SEAL 03/C3 REP.KIT GASKETS C3 REP.KIT
20 Motor pump unit (b) UNODUOB16 20
21 Motor pump unit (b) UNODUOB HOSE TAIL Closed Use Low oil safety cutout HOSE CLIP 8-22MM HOSE OIL RESISTANT Ø12XØ8 * SEE NOTE WASHER 10X16X THRUST COLLAR NUT M10 DIN CYLINDER BLOCK COMP CIRCLIP RING F. RETURN SPRING CERAMIC PISTON C RETURN SPRING C3 4.3x41x61.5 ST CYLINDER BLOCK HOSE TAIL KIT THRUSTRING + BACK-UP RING CYLINDER HEAD REP.KIT F. VALVE SYSTEM GASKETS C3 REP.KIT OIL SEAL 03/C3 REP.KIT GASKETS REDUCED REP.KIT * NOTE: PLEASE INDICATE LENGTHS IN METRES WHEN ORDERING
22 Motor pump unit (c), 3ph UNODUOB19 22
23 Motor pump unit (c), 3ph UNODUOB GUIDE PIN VALVE COVER MACHINED O-RING 32.5X3.0 SMS 1586 NBR PLUG ANGLE 12 X 3/ RING FOR MOTOR-PUMP RETAINING RING NUT M10 DIN ADJUSTMENT SCREW LOCK NUT PLUG G1/8 DIN906 CuZn LOCK WASHER SCREW M6X HOSE SLEEVE PACKING RING Ø 20.57X Ø DRAIN SCREW VENTING VALVE COMPLETE up to VENTING VALVE REP.KIT up to VENTILATION-SCREW PLUG G1/8 DIN906 CuZn up to
24 Low oil safety cutout UNODUOB12 24
25 Low oil safety cutout UNODUOB LOW OIL SAFETY CUTOUT ACCESS BRACKET FOR PIPE 25MM SELF-SEALING WASHER PUMP OIL CONTAINER Ø66.8X FLOAT SWITCH LS01 W/PUR WIRE 10VA COVER Ø70X SOCKET FOR OILHOSE CABLE BINDER BLACK HOSE D9XD6 L1200 TRANSPARENT yire TERMINAL AIR PRESSURE HOSE 1/ HOSE CLIP 8-22MM
26 OPTION Automatic pressure release UNODUOB20 26
27 OPTION Automatic pressure release UNODUOB GASKET SOLENOID VALVE PLUG F. SOLENOID VALVE SCREW M3X SOLENOID VALVE 24Vdc 180-G1/4-24VDC SUPPORT FOR SOLENOID VALVE SET SCREW M6X PACKING RING 13.5X18 A HOSE SOCKET 1/4 INCH CLIP 7-13 MM RUSTPROOF HOSE Ø6X3 * SEE NOTE NIPPLE 1/4X1/ THREADED CONNECTION UNION NUT CUTTING RING L BRASS PIPE 1000MM * SEE NOTE * NOTE: PLEASE INDICATE LENGTHS IN METRES WHEN ORDERING
28 OPTION Low water cut-off UNODUOB22 28
29 OPTION Low water cut-off UNODUOB PRESSURE SWITCH BAR PACKING RING 13.5X18 A HOSE SOCKET 1/4 INCH CLIP 7-13 MM RUSTPROOF HOSE Ø6X3 * SEE NOTE RING NIPPLE PACKING RING 10X14X BANJO BOLT FILTER HOUSING LOCK NUT M WASHER 6.4/18.0X1.6 A ISO7090 VA LOCK NUT W. NYLONRING M6 A2 * NOTE: PLEASE INDICATE LENGTHS IN METRES WHEN ORDERING
30 OPTION Water inlet security UNODUOB24 30
31 OPTION Water inlet security UNODUOB OPTION WATER INLET SECURITY SOLENOID VALVE 1/2 65L/M-1BAR COIL 24VDC 3 WATT GASKET SOLENOID VALVE AMP.SOCKET F. SOLENOID VALVE SCREW M3X25
32 OPTION 1x detergent, manual UNODUOB26 32
33 OPTION 1x detergent, manual UNODUOB PACKING RING 13.5X18 A HOSE SOCKET 1/4 INCH CLIP 7-13 MM RUSTPROOF HOSE Ø6X3 * SEE NOTE HOSE SOCKET ELBOW 1/4IN X NEEDLE VALVE 1/4IN/1/4IN LABEL A HOSE CLIP 10.8/ STAINER VALVE Ø6 CPL KU REDUCTION NOZZLE 160 * NOTE: PLEASE INDICATE LENGTHS IN METRES WHEN ORDERING
34 OPTION 1x detergent UNODUOB28 34
35 OPTION 1x detergent UNODUOB SOLENOID VALVE GASKET SOLENOID VALVE PLUG F. SOLENOID VALVE SCREW M3X ANGULAR HEX SPUD L6 R1/8 INCH DIN TAPER RING L VA CAP NUT HOSE LINER CLIP 7-13 MM RUSTPROOF HOSE Ø6X3 * SEE NOTE HOSE SOCKET ELBOW 1/4IN X NEEDLE VALVE 1/4IN/1/4IN LABEL A HOSE CLIP 10.8/ STAINER VALVE Ø6 CPL KU PACKING RING 10X14X CHEMICALS COLLECTING PIECE BANJO BOLT CUTTING RING L12 B DIN 3861 ST/ZN UNION NUT L12 DIN 3870-A ST/ZN THREADED CONNECTION REDUCTION NOZZLE * NOTE: PLEASE INDICATE LENGTHS IN METRES WHEN ORDERING
36 OPTION 2x detergent UNODUOB30 36
37 OPTION 2x detergent UNODUOB SOLENOID VALVE SCREW M6X40 ISO PLUG F. SOLENOID VALVE SCREW M3X ANGULAR HEX SPUD L6 R1/8 INCH DIN TAPER RING L VA CAP NUT HOSE LINER CLIP 7-13 MM RUSTPROOF HOSE Ø6X3 * SEE NOTE HOSE SOCKET ELBOW 1/4IN X NEEDLE VALVE 1/4IN/1/4IN LABEL B LABEL "B" LABEL A LABEL "A" HOSE CLIP 10.8/ STAINER VALVE Ø6 CPL KU PACKING RING 10X14X CHEMICALS COLLECTING PIECE BANJO BOLT CUTTING RING L12 B DIN 3861 ST/ZN UNION NUT L12 DIN 3870-A ST/ZN THREADED CONNECTION REDUCTION NOZZLE * NOTE: PLEASE INDICATE LENGTHS IN METRES WHEN ORDERING
38 OPTION Cold/hot switch-over UNODUOB32 38
39 OPTION Cold/hot switch-over UNODUOB OPTION COLD/WARM SWITCH UNO EXTEND UNO - 1 COLD/WARM SWITCH DUO BOOSTER DUO SOLENOID VALVE 1/2 65L/M-1BAR COIL 24VDC 3 WATT GASKET SOLENOID VALVE PLUG F. SOLENOID VALVE SCREW M3X SHEET METAL SCREW B6X COVER PLATE LOCK NUT M OUTLET F. SOLENOID VALVE GASKET O-RING 28.0 X1.0 NITRIL 70 SH FILTER HOUSING FILTER L 7CM GASKET Ø24.5XØ16X3 NITRIL 80SH QUICK COUPLING 3/4 W/GASKET LEVEL SENSOR LS PACKING RING 21X30X LOCK NUT PLUG RUBBER SEAL TET 5-7C THREE-WAY TERMINAL SOCKET F. RELAY RELAY 2-POL. 24V DC 5A DIODE
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