Spare parts list ( ) Spare parts list HDS 2.3/13C Ed
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1 Spare parts list ( ) Spare parts list HDS 2.3/13C Ed EN
2 Page 2
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4 Page 4
5 Table of contents Spare parts list HDS 2.3/13C Ed ( ) Housing Housing Frame Pump set Cylinder head Spare part set pump HDS 558 C/HDS 698 C ( ) Thrust guidance Motor Bracket motor Motor Blower Pump fuel Pump fuel Pump fuel Electric control box Electric control box Switch Flow heater Mounting part Burner cover Cover pressure boiler ( ) Burner cover Cover pressure boiler ( ) Heating coil Burner bottom Float chest Safety system Chemistry Accessories Hand trigger gun High pressure hose Spare part set O-Ring seal 5x ( ) Jet pipe Spare part set O-Ring seal 5x ( ) Special tools Tool measuring instrument current AC/DC, Tool pressure gauge Tool valve pliers Tool stop cock Tool measuring instrument set HDS Tool temperature gauge stop cock HDS Tool pressure gauge fuel HDS Tool valve seat excess-current Tool valve seat excess-current Tool mandril grooved rings -Piston D14mm Page 5
6 Table of contents 211 Tool sleeve grooved rings -Piston D14mm Tool internal puller D=12-16mm Tool countersupport internal puller Tool magnetic field tester Tool joining piece -2xM22x1, Tool water tester -Duroval TypA dh Tool check kit ph Tool adapter System2000;M22x1, Tool tester electric Metratester Tool internal puller D8-12mm... Page 6
7 Spare parts list HDS 2.3/13C Ed ( ) Pos Name Unit 10 Housing 20 Pump set 30 Motor 40 Blower 50 Pump fuel 60 Electric control box 70 Flow heater 80 Float chest 90 Safety system 100 Chemistry 110 Accessories 200 Special tools Page 7
8 10 Housing Pos Name Unit 11 Housing 12 Frame Page 8
9 11 Housing Page 9
10 11 Housing ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. X Device cover complete X Helical spring X Bolt Holder Holder Bolt Control panel Screw 5x R2R (K-In6Rd) Page 10 up to ser.nr.
11 12 Frame Page 11
12 12 Frame ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr Handhold left Screw 6 x A2R (IN6RD) Screw M8x Washer 8-200HV-A2E ISO Screw M8x30--A2R DIN Frame tank complete Japan C-klasse Tube handhold Handhold right Axle Sleeve Wheel complete Clamping washer D Wheel cap Castor Hexagonal head screw M8x A2E ISO Hexagonal head screw M 8x A2E ISO Sleeve Spacer sleeve Hexagon nut M8-8-A3E ISO Holder distance X Position text: X Position text: Position text: Position text: Position text: Page 12
13 20 Pump set Pos Name Unit 21 Cylinder head 22 Thrust guidance Page 13
14 21 Cylinder head Page 14
15 21 Cylinder head ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. var. information Threaded part Diaphragm Retaining bracket Screw plug Helical spring Valve screw O-Ring seal 14,0 x 2,0 NBR Valve complete Washer Piston complete only for replacement O-Ring seal complete 1.-R O-Ring seal 4,47x1, Pressure gauge bar ( PSI) Pressure gauge BAR O-Ring seal 8 X Screw plug Hexagon nut M5-8-A2E ISO Threaded pin M5x35 -St-45H-A2E ISO Hexagonal head screw Sphere 5 Kl DIN Valve disc Hollow screw Helical spring Position text: Position text: Position text: Page 15 Footnote text
16 21 Cylinder head ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. var. information Helical spring Valve pin Hexagon nut M22x1, Piston complete only for replacement O-Ring seal complete 1.-R Safety valve only for replacement Valve screw O-Ring seal 13,0 X 2,0-NBR O-Ring seal 13x2 - NBR Valve (3 Stueck) Valve screw VERSION O-Ring seal 12,0 X 2,0 VERSION Helical spring VERSION Valve pin VERSION Valve disc complete VERSION Ventilating valve Hose DN 5 M O-Ring seal 10 x 2,2 NBR Valve complete chemistry Hose stem Cylinder head screw M8x A2E ISO X Cylinder head complete only for replacem Cylinder head only for replacement Sleeve Position text: Page 16 VERSION 3 VERSION 1 + VERSION 2 VERSION 3 Footnote text
17 21 Cylinder head ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. var. information O-Ring seal 20,0x1,5-NBR Cylinder head screw M8x A2E ISO Valve housing Sleeve Sleeve Safety valve kpl. Ersatz Handle O-Ring d. 10 x 2 NBR Hose SDS Hose DN15 M Valve seat O-Ring seal 5,0 x 1,5-NBR Valve seat VERSION O-Ring seal 6,0x1,5-NBR 70 VERSION Spare part set pump HDS 558 C/HDS 698 C Footnote text Position text: X Position text: Page 17 VERSION 2 TO ORDER AS CUT GOODS
18 100 Spare part set pump HDS 558 C/HDS 698 C ( ) ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr Valve complete Valve (3 Stueck) Valve complete chemistry Valve disc complete Retaining bracket Washer Washer Washer Valve pin O-Ring d. 10 x 2 NBR O-Ring seal 12,0 X 2, O-Ring seal complete /1.-R O-Ring seal 24,0 X 1, O-Ring seal complete 1.-R O-Ring seal 14,0 x 2,0 NBR O-Ring seal 20,0x1,5-NBR O-Ring seal 88.0X O-Ring seal 13,0 X 2,0-NBR Grooved ring 14X22X5/ Grooved ring 14x22x Compact seal Page 18
19 22 Thrust guidance Page 19
20 22 Thrust guidance ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. X Moulded part Piston complete only for replacement Piston complete Spring O-Ring seal 88.0X Thrust guidance X Screw M6x16 -St-R3R (In6Rd) Grooved ring 14x22x7 NBR Washer Compact seal Bush Washer O-Ring seal 24,0 X 1, Grooved ring 14x22x Position text: Position text: Page 20
21 30 Motor Pos Name Unit 31 Bracket motor 32 Motor Page 21
22 31 Bracket motor Page 22
23 31 Bracket motor ET/VT (spare/wear parts) Pos Material # X Name Unit from ser.nr. up to ser.nr Cable gland Rubber buffer Screw 5x25-IN6RD Air circulation Page 23
24 32 Motor Page 24
25 32 Motor ET/VT (spare/wear parts) Pos Material # Name Unit X Motor complete only for replacement Motor complete only for replacement Blower wheel Bearing cover B Screw M 5x 20-St-R2R Engine oil 1L Valve complete Tank oil O-Ring seal 19,3 X 2, Screw M5x12 -St-P2R (In6Rd) O-Ring seal 11,0 x 2, Screw plug Cover Ball bearing Screw M6x R3R (IN6RD) Cylinder head screw M8x A2E ISO Spring washer B 6-FSt-A3E DIN Spring washer B 8-FSt-A3E DIN 127 Position text: X Position text: Position text: Position text: Position text: / Position text: / X Position text: / X Position text: / Page 25
26 32 Motor ET/VT (spare/wear parts) Pos Material # Name Unit Washer 6-100HV-A3E ISO Washer 8-200HV-A2E ISO Wobble plate complete only for replaceme Wobble plate Bush Angular contact ball bearing Rotary shaft seal AS 25X35X O-Ring seal 19,3 X 2, Parallel key 5X 5X 18-C45R Washer 6-200HV-A3E ISO Cable green/yellow 1,5mm²x450mm Screw M4x10 -St-P2R (In6Rd) Position text: / Position text: / Position text: Position text: Position text: DIN 6885 Position text: / Page 26
27 40 Blower Page 27
28 40 Blower ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. X Sheet metal screw 4,8X16--A2R (IN6R Washer 5-200HV-A2E ISO Air flap Screw 4x R2R (K-In6Rd) X Cover blower Screw M 6X20-R3R (IN6RD) Washer 6-200HV-A2E ISO Coupler fuel pump Blower wheel Parallel key 5x5x28-C45R DIN 6885 Page 28
29 50 Pump fuel Pos Name Unit 51 Pump fuel 52 Pump fuel Page 29
30 51 Pump fuel Page 30
31 51 Pump fuel ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. X Fuel pump Screw ventilation O-Ring seal 5,0 X 1, O-Ring seal 32,0 X 1, O-Ring seal 10,0 x 2,4 NBR Filter cartridge Filter housing complete Knurled nut O-Ring seal 12,0 X 1, Solenoid valve Page 31
32 52 Pump fuel Page 32
33 52 Pump fuel ET/VT (spare/wear parts) Pos Material # Name Unit Hose clip Hose M Union nut A 4-LL Cutting ring d O-Ring seal 56,0 X 4, Pipelines Page 33
34 60 Electric control box Pos Name Unit 61 Electric control box 62 Switch Page 34
35 61 Electric control box Page 35
36 61 Electric control box ET/VT (spare/wear parts) Pos Material # Name Unit Handle Washer Conversion kit thermostat Pilot lamp only for replacement Screw 4x16 -A2-70 (In6Rd) Plug Screw M4x10-St-A2G Hexagon nut M4-8-A2E ISO Pulse generator only for replacement Mounting plate Strip terminal Z Control transformer V Control transformer 240V Switch 14 A Cable with plug GFCI Cable with plug GFCI Retaining clip X Fuse insert T400mA EN Fuse insert slow G-2,0A Capacitor 1000W X Position text: Position text: Position text: Position text: Position text: Page 36
37 61 Electric control box ET/VT (spare/wear parts) Pos Material # Name Unit X Capacitor 60MF Mounting part Power contactor LC1 D32 B Spare part set ignition transformer Spare part set ignition transformer Stockpiling discontinued Position text: Position text: X Position text: X Strip terminal Lens housing red Lens housing green Temperature limiter only for replacement Screw M4x8-8.8-R2R (In6Rd) Pilot lamp Sleeve Relay Toothed lock washer A4,3-F-PH DIN Capacitor 80 µf Hexagon nut M12-8-A3E ISO Toothed lock washer A13-F-A3E DIN Serrated lock washer A6,4-FSt-A3E DIN Screw M6x R3R (In6Rd) Position text: Position text: Page 37
38 62 Switch Page 38
39 62 Switch ET/VT (spare/wear parts) Pos Material # Name Unit Switch complete Control cable Holder Spring Bracket Micro switch Straight grooved pin 3,0x20-KU ISO 8740 Page 39
40 70 Flow heater Pos Name Unit var. information 71 Mounting part 72 Burner cover VERSION 1 73 Burner cover VERSION 2 74 Heating coil 75 Burner bottom Page 40
41 71 Mounting part Page 41
42 71 Mounting part ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr Screw M8x30--A2R DIN Screw M 8x50--A3E (IN6RD) Washer 8-200HV-A2E ISO Sleeve Sleeve Frame up to ser.nr. Position text: Screw M8x16--A2R DIN Lock washer Screw M5x10 -St-P2R (In6Rd) Cable green/yellow AWG14x900mm Holder distance Position text: Position text: Position text: Page 42
43 72 Burner cover Page 43
44 72 Burner cover ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr Conduit fuel Conduit Union nut A 4-LL Cutting ring d Hexagon nut M10x1-04-A2E ISO Spring washer B10-F-A2E DIN Nozzle holder Outer covering Outer covering complete X Serrated ring Glass pane IGNITION LEAD (HDS 557CI) Cover pressure boiler Holder Spring washer B 5-F-A2E DIN Screw M5x R2R (In6Rd) Screw M6x R3R (In6Rd) Bracket electric control box Bracket Position text: Position text: Position text: Position text: Position text: Position text: Page 44
45 72 Burner cover ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr Washer 6-200HV-A2R ISO X Screw M6x16 -St-R3R (In6Rd) Burner nozzle Nozzle 0,85 60 GRAD Conversion kit ignition electrode Cover pressure boiler Self-tapping screw Cover pressure boiler Protecting cap Position text: Position text: Page 45
46 25 Cover pressure boiler ( ) Page 46
47 25 Cover pressure boiler ( ) ET/VT (spare/wear parts) Pos Material # Name Unit Burner cover Glass pane X Serrated ring Spring washer B10-F-A2E DIN Hexagon nut M10x1-04-A2E ISO Nozzle holder Page 47
48 73 Burner cover Page 48
49 73 Burner cover ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr Conduit fuel Conduit Union nut A 4-LL Cutting ring d Hexagon nut M10x1-04-A2E ISO Spring washer B10-F-A2E DIN Nozzle holder Outer covering Outer covering complete X Serrated ring Glass pane IGNITION LEAD (HDS 557CI) Holder Spring washer B 5-F-A2E DIN Screw M5x R2R (In6Rd) Screw M6x R3R (In6Rd) Bracket Bracket electric control box Washer 6-200HV-A2R ISO Position text: Position text: Position text: Position text: Position text: Position text: Page 49
50 73 Burner cover ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. X Screw M6x16 -St-R3R (In6Rd) Burner nozzle Nozzle 0,85 60 GRAD Conversion kit ignition electrode Cover pressure boiler Self-tapping screw Cover pressure boiler Protecting cap Washer 5-200HV-A2E ISO Screw M5x12 -St-P2R (In6Rd) Position text: Position text: Page 50
51 25 Cover pressure boiler ( ) Page 51
52 25 Cover pressure boiler ( ) ET/VT (spare/wear parts) Pos Material # Name Unit Burner cover Glass pane X Serrated ring Spring washer B10-F-A2E DIN Hexagon nut M10x1-04-A2E ISO Nozzle holder Page 52
53 74 Heating coil Page 53
54 74 Heating coil ET/VT (spare/wear parts) Pos Material # Name Unit Footnote text Collar Heating coil Heating coil VA Heating coil Hexagonal head screw M 8x P2R EN Burner cage Burner part Cage nut M Holder Position text: Position text: Position text: Page 54 AINLESS EEL CONRUCTION
55 75 Burner bottom Page 55
56 75 Burner bottom ET/VT (spare/wear parts) Pos Material # Name Unit Seal string Hexagon nut M22X1,5-22H-A2E DIN Pipelines boiler HD Pipelines Bottom pressure boiler Refractory material 8kg Tensioning part Position text: Position text: Page 56
57 80 Float chest Page 57
58 80 Float chest ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. Footnote text Bush Label fuel oil einfuellen O-Ring seal 25x2,5-NBR 70 DIN Level probe UL/CSA X Screw 6 x A2R (IN6RD) Strainer Manifold Hose clip Hose DN17 M Hose stem O-Ring seal 13,3x2, Nut X Cover Tank Flat gasket Valve pin Valve housing Lever Float Solenoid valve Filter complete Hose M O-Ring seal 9x1,5 - NBR Cover Filter fuel Page 58 TO ORDER AS CUT GOODS TO ORDER AS CUT GOODS
59 80 Float chest ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. Footnote text Hose clip Seal HOSE EM (HDS555C) Cable tape Piece of tube X Hose connection O-Ring seal 19,3 X 2, Tensioning part Tensioning part O-Ring seal 6,0 x 2,0 NBR Level probe chemistry UL/CSA Screw connector part USA-GARTENSCHL./G Joint ring Flat gasket Page 59
60 90 Safety system Page 60
61 90 Safety system ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr Shaped screw O-Ring seal 10 x 1,5-NBR Helical spring Cartridge protection against water short X Clamp Reed switch replacement HDS 1000 D/B X Manifold Strainer WMS M4.2X13 DIN 7981 TORX T15 PAN HD HI/LO Page 61
62 100 Chemistry Page 62
63 100 Chemistry ET/VT (spare/wear parts) Pos Material # Name Unit from ser.nr. up to ser.nr. Footnote text Valve chemistry only for replacement Handhold X Helical spring X O-Ring seal 25,0 X 2, Stockpiling discontinued Hose clip Hose chemistry DN M X Plug X Filter with weight Joint ring Cover chemistry Cover fuel Filter O-Ring seal 5,0 x 1,5-NBR 80 X Hose clip Page 63 TO ORDER AS CUT GOODS
64 110 Accessories Pos Name Unit 111 Hand trigger gun 112 High pressure hose 113 Jet pipe Page 64
65 111 Hand trigger gun Page 65
66 111 Hand trigger gun ET/VT (spare/wear parts) Pos Material # Name Unit HAND TRIGGER GUN EASY PRESS Screw 4x R2R (IN6RD) Slider Lever complete Handhold few Sleeve Hook Manifold complete only for replacement Page 66
67 112 High pressure hose Page 67
68 112 High pressure hose ET/VT (spare/wear parts) Pos Material # Name Unit Hose assembly standard DN6 25MPa 15m O-Ring seal kpl. -nur fuer Ersatz Spare part set O-Ring seal 5x Page 68
69 3 Spare part set O-Ring seal 5x ( ) Pos Material # Name Unit from ser.nr. up to ser.nr. 10 O-Ring seal 10,0 X 2,0-EPDM Page 69
70 113 Jet pipe Page 70
71 113 Jet pipe ET/VT (spare/wear parts) Pos Material # Name Unit var. information Jet pipe packaged only for replacement X Screw 4x R2R (K-In6Rd) X Handhold few jet pipe with welding bolt VERSION Handhold few jet pipe VERSION Spare part set O-Ring seal 5x Sphere 2,5 G DIN Grooved ring kpl. -nur fuer Ersatz O-Ring seal 17,0 X 1, Screw connector part Power nozzle Power nozzle Position text: Position text: Page 71
72 4 Spare part set O-Ring seal 5x ( ) Pos Material # Name Unit from ser.nr. up to ser.nr. 10 O-Ring seal 10,0 X 2,0-EPDM Page 72
73 200 Special tools Pos Name Unit 201 Tool measuring instrument current AC/DC, 202 Tool pressure gauge 203 Tool valve pliers 204 Tool stop cock 205 Tool measuring instrument set HDS 206 Tool temperature gauge stop cock HDS 207 Tool pressure gauge fuel HDS 208 Tool valve seat excess-current 209 Tool valve seat excess-current 210 Tool mandril grooved rings -Piston D14mm 211 Tool sleeve grooved rings -Piston D14mm 212 Tool internal puller D8-12mm 213 Tool internal puller D=12-16mm 214 Tool countersupport internal puller 220 Tool magnetic field tester 230 Tool joining piece -2xM22x1,5 240 Tool water tester -Duroval TypA dh 250 Tool check kit ph Tool adapter System2000;M22x1,5 270 Tool tester electric Metratester5 Page 73
74 201 Tool measuring instrument current AC/DC, Page 74
75 201 Tool measuring instrument current AC/DC, Pos Material # Name Unit 1 Clamp meter AC/DC,A,V,Ohm Page 75
76 202 Tool pressure gauge Page 76
77 202 Tool pressure gauge Pos Material # Name Unit 1 Test pressure gauge bar Page 77
78 203 Tool valve pliers Page 78
79 203 Tool valve pliers ET/VT (spare/wear parts) Pos Material # Name Unit X Valve pliers Page 79
80 204 Tool stop cock Page 80
81 204 Tool stop cock Pos Material # Name Unit 1 Stop valve Page 81
82 205 Tool measuring instrument set HDS Page 82
83 205 Tool measuring instrument set HDS Pos Material # Name Unit 1 Measuring case complete HDS Page 83
84 206 Tool temperature gauge stop cock HDS Page 84
85 206 Tool temperature gauge stop cock HDS Page 85
86 206 Tool temperature gauge stop cock HDS Pos Material # Name Unit 1 Temperature gauge stop cock HD/HDS Page 86
87 207 Tool pressure gauge fuel HDS Page 87
88 207 Tool pressure gauge fuel HDS Pos Material # Name Unit 1 Pressure gauge fuel pressure Page 88
89 208 Tool valve seat excess-current Page 89
90 208 Tool valve seat excess-current Pos Material # Name Unit 1 Assembly-/dismounting tool valve seat Page 90
91 209 Tool valve seat excess-current Page 91
92 209 Tool valve seat excess-current Pos Material # Name Unit 1 Assembly tool valve seat Page 92
93 210 Tool mandril grooved rings -Piston D14mm Page 93
94 210 Tool mandril grooved rings -Piston D14mm ET/VT (spare/wear parts) Pos Material # Name Unit X Assembly mandril A=21,6mm;B=14mm Page 94
95 211 Tool sleeve grooved rings -Piston D14mm Page 95
96 211 Tool sleeve grooved rings -Piston D14mm ET/VT (spare/wear parts) Pos Material # Name Unit X Fitting case C=28;D=21,7;E=12mm Page 96
97 212 Tool internal puller D8-12mm Page 97
98 212 Tool internal puller D8-12mm Pos Material # Name Unit 1 Internal puller D8-12mm Page 98
99 213 Tool internal puller D=12-16mm Page 99
100 213 Tool internal puller D=12-16mm Pos Material # Name Unit 1 Internal puller D=12-16mm Page 100
101 214 Tool countersupport internal puller Page 101
102 214 Tool countersupport internal puller Pos Material # Name Unit 2 Countersupport internal puller Page 102
103 220 Tool magnetic field tester Page 103
104 220 Tool magnetic field tester Pos Material # Name Unit 1 Magnetic field tester Page 104
105 230 Tool joining piece -2xM22x1,5 Page 105
106 230 Tool joining piece -2xM22x1,5 ET/VT (spare/wear parts) Pos Material # Name Unit Coupler -2xM22x1, Page 106
107 240 Tool water tester -Duroval TypA dh Page 107
108 240 Tool water tester -Duroval TypA dh Pos Material # Name Unit 1 Hardness indicator A Page 108
109 250 Tool check kit ph 0-14 Page 109
110 250 Tool check kit ph 0-14 Pos Material # Name Unit 1 Check kit ph-value Page 110
111 260 Tool adapter System2000;M22x1,5 Page 111
112 260 Tool adapter System2000;M22x1,5 ET/VT (spare/wear parts) Pos Material # Name Unit X Screw connector part System2000;M22x1, Page 112
113 270 Tool tester electric Metratester5 Page 113
114 270 Tool tester electric Metratester5 Pos Material # Name Unit 1 Test control unit Metrel MI 3309 Delta G Page 114 Powered by TCPDF (
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Page 1 of 14 Karcher Model:HD 2700 DH Q/C ( 59588430 ) - Parts Section:1.0 PIECE PARTS 2 91823530 2 CONTROL KNOB 3 91963070 2 SAUCER-HEAD SCREW 5 91834050 2 RUBBER BUFFER 6 91963080 2 BOLT 7 91825060 2
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Page 1 of 12 Karcher Model:HD 3000 MTD ( 59588400 ) - Parts Section:1.0 PIECE PARTS 1 91825140 1 BOLT 2 91823530 2 CONTROL KNOB 3 91963010 2 SCREW 5 91834050 2 RUBBER BUFFER 6 91963080 2 BOLT 7 91825060
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Page 1 of 11 Karcher Model:HD 2500 MTD ( 59588500 ) - Parts Section:1.0 PIECE PARTS 1 91825140 1 BOLT 2 91823540 2 CONTROL KNOB 3 91963040 2 SAUCER-HEAD SCREW 5 91834050 2 RUBBER BUFFER 6 91963080 2 BOLT
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Karcher Model: K 2400 HH ( 59588240 ) - Parts Section:1.0 PIECE PARTS Page 1 of 13 2 91823530 2 CONTROL KNOB 3 91963040 2 SAUCER-HEAD SCREW 5 91834010 2 RUBBER BUFFER 6 91963080 2 BOLT 7 91820040 2 CAP
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