MGE Series Generators. Model MGE12000ROU. Parts Breakdown. NM Products Corporation 2002 All Rights Reserved

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1 MGE Series Generators Model MGE12000ROU Parts Breakdown NM Products Corporation 2002 All Rights Reserved

2 Remarks on Parts Catalog 1. This parts catalog contains all parts for the MITSUBISHI GENERATOR MGE12000-ROU. 2. The figures in drawings are the index number of the parts. 3. When ordering parts, please clarify the part number and name or engine model name and give to your dealer. 4. Please note that parts numbers may be changed periodically without notice. NM Products Corporation 2002 All Rights Reserved 2

3 Table of Contents Page A. Generator Group 4, 5 B. Pipe Frame Group 6, 7 C. Control Box Group 8, 9, 10, 11 D. 4-Wheel Kit Group 12, 13 E. Fuel Tank Group 14, 15 F. Crankcase Group 16, 17, G. Crankshaft Group 18, 19 H. Intake and Exhaust Group 20, 21 I. Governor Group 22, 23 J. Cooling and Starting Group 24, 25 K. Fuel, Lubricant Group 26, 27 L. Carburetor Group 28, 29, 30, 31 M. Electric Device Group 32, 33 N. Starting Motor Group 34, 35 O. Idle Control System Group 36, 37 NM Products Corporation 2002 All Rights Reserved 3

4 A. GENERATOR GROUP NM Products Corporation 2002 All Rights Reserved 4

5 A. Generator Group Number Part Number Parts Name Number Required Remarks 1 KY31G Stator, Compl. 1 2 KY31G Rotor, Compl. 1 Includes Item 5 5 KY Bearing 1 7 KY31F Front Bracket 1 8 KY31G Rear Cover 1 9 KY31F Brush Cover 1 10 KY31F Stator Cover 1 11 KY Bushing 1 12 KY31F Through Bolt 1 (5/16-24x265mm) 13 KY Spring Washer 1 14 KY Washer 1 15 KY31F Bolt 4 (3/8-16x25mm) 16 KY Spring Washer 4 17 KY Washer 4 18 KY Cover Bolt 4 (M5x12mm) 19 KY Spring Washer 4 20 KY Bolt and Washer Assy. 2 (M5x12mm) 21 KY31F Bolt 2 (M4x18mm) 22 KY Nut 2 (M4) 23 KY Flange Nut 2 (M10) 24 KY Spring Washer 2 25 KY31F Generator Base 1 26 KY31G Brush Holder, Compl KY31G Screw & Washer Assy. 2 (M5x20mm) 28 KY Washer 4 29 KY31G Label (Spec) 1 34 KY31F Earth Wire 1 35 KY Screw & Washer 1 (M4x6mm) 36 KY Cap 1 37 KY Cap 1 NM Products Corporation 2002 All Rights Reserved 5

6 B. PIPE FRAME GROUP NM Products Corporation 2002 All Rights Reserved 6

7 B. PIPE FRAME GROUP Number Part Number Parts Name Number Required Remarks 1 KY31G Pipe Frame, Compl. 1 2 KY31F Baffle Plate 1 3 KY Flange Bolt 4 (M6 x 12mm) 4 KY31F Stopper Plate 1 5 KY Bolt 1 (M10x40mm) 6 KY Nut 1 7 KY Spring Washer 1 8 KY Washer 3 9 KY31F Mount, Compl KY Flange Nut 6 (M10) 11 KY31F Earth Cord 1 12 KY Screw & Washer Assy. 1 (M5x8mm) 13 KY31F Battery Stay, Compl KY Rod, Battery 2 15 KY Wing Nut 2 16 KY31F Battery Terminal 1 17 KY31F Wire Cable Set 1 18 KY Clamp 1 19 KY Bolt 1 (M8x45mm) 20 KY Flange Nut 1 (M8) 21 KY Washer 1 23 KY Wire Band 5 24 KY Label (fuel strainer) 1 25 KY31G Label (Mitsubishi) 1 27 KY Label (hot and gas) 1 28 KY Clamp 1 29 KY Flange Bolt 1 (M6 x 12mm) 30 KY Flange Nut 1 (M6) 31 KY31G Cover Plate 1 32 KY31G Flange Bolt 4 (M8x15mm) 34 KY31G Plate, front 1 35 KY Screw and Washer 2 (M4 x 10mm) 36 KY Flange Bolt 2 (M6 x 12mm) 37 KY31G Label 1 (MGE12000) 38 KY Flange Bolt 3 (M6 x 12mm) NM Products Corporation 2002 All Rights Reserved 7

8 C. CONTROL BOX GROUP NM Products Corporation 2002 All Rights Reserved 8

9 C. CONTROL BOX GROUP Number Part Number Parts Name Number Required Remarks 1* KY31G Control Box Assy. 1 Includes Items 1 thru 44 1 KY31G Control Box Unit 1 2* KY31G Control Panel Assy. 1 Includes Items 2 thru 21 2 KY31G Control Panel 1 3 KY31G No Fuse Breaker 1 (2P-39A) 4 KY31B Screw and Washer Assy. 4 5 KY Voltmeter 1 6 KY Nut 2 7 KY31F Pilot Lamp 1 8* KY Lamp (Oil) i Includes Item 9 9 KY Lamp 1 (18V-0.11A) 10* KY Key Switch 1 Includes Item KY Key 2 12 KY AC Receptacle (GFCI) 20A 2 13 KY AC Receptacle 1 (125V-30A) 14 KY31G AC Receptacle 1 (125/250V-30A) 15 KY31G AC Receptacle 1 (125/250V-50A) 16 KY Screw and Washer Assy. 6 (M4 x 10mm) 17 KY Washer KY Nut 6 19 KY31G Screw and Washer Assy KY Hour Meter 1 21 KY Automatic Idle Switch 1 22 KY Terminal Bolt 1 23 KY31G AVR Assy KY Screw and Washer Assy. 4 (M4 x 6mm) 25 KY Screw and Washer Assy. 4 (M6 x 20mm) 26 KY Flange Nut 5 (M6) 27 KY Grommet 1 28 KY Clamp 1 29 KY31G Plate 1 30 KY Screw and Washer Assy. 4 (M4 x 6mm) 31 KY Flange Bolt 1 (M6 x 12mm) 32 KY Screw and Washer Assy. 6 (M4 x 10mm) 33 KYKU ECU (O/S & R/C), Compl. 1 NM Products Corporation 2002 All Rights Reserved 9

10 C. CONTROL BOX GROUP NM Products Corporation 2002 All Rights Reserved 10

11 C. CONTROL BOX GROUP Number Part Number Parts Name Number Required Remarks 34 KYKU Idle Control Unit 1 35 KY Connector (6P) 1 36 KY Screw and Washer Assy. 2 (M4 x 10mm) 37 KY Nut (M4) 2 38 KY31G Connector Cap 1 39 KY Grommet 1 40 KY30G Label, Earth 1 41 KY31G Wire, Compl KY Relay 1 43 KY Spacer 1 44 KY Screw 1 (M6 x 35mm) NM Products Corporation 2002 All Rights Reserved 11

12 D. 4 - WHEEL KIT GROUP NM Products Corporation 2002 All Rights Reserved 12

13 D. 4 - WHEEL KIT GROUP Number Part Number Parts Name Number Required Remarks 1 KY31G Shaft Unit 2 2 KY Wheel 4 3 KY Washer 4 4 KY Cotter Pin 4 5 KY31F Bracket (generator side) 2 6 KY31G Bracket (engine side) 2 7 KY Bolt and Washer Assy. 8 8 KY Flange Nut 6 9 KY31G Stopper Assy KY31G Clamp 1 NM Products Corporation 2002 All Rights Reserved 13

14 E. FUEL TANK GROUP NM Products Corporation 2002 All Rights Reserved 14

15 E. FUEL TANK GROUP Number Part Number Parts Name Number Required Remarks 1 KY31G Fuel Tank, Compl. 1 2 KY Fuel Gauge, Compl. 1 4 KY Fuel Tank Cap Assy. 1 5 KY Fuel Filter 1 10 KY Flange bolt 6 (M6 x 20mm) 11 KY Rubber Washer 6 12* KY Fuel Strainer Assy. 1 Incl. Item 13 thru KY Filter 1 14 KY Packing 1 15 KY Cup 1 16 KY Rubber Pipe 1 (0 6 x 0 12 x 120mm) 17 KY Rubber Pipe 1 (0 6 x 0 12 x 630mm) 20 KY Hose Clamp 4 21 KY31F Purse Lock 1 23 KY31G Label (caution) 1 24 KY Label (symbol-tank) 1 25 KY Flange Bolt 1 (M6 x 25mm) 28 KY31g Label (warning) 1 NM Products Corporation 2002 All Rights Reserved 15

16 F. CRANKCASE GROUP NM Products Corporation 2002 All Rights Reserved 16

17 F. CRANKCASE GROUP Number Part Number Parts Name Number Required Remarks 1* KY Crankcase, Compl. 1 Incl. Item 2 thru 8 2 KY Main Bearing 1 3 KY Dowel Pin 2 4 KY Pipe 2 5 KY Pipe (Pulse) 1 6 KY Blind Plug 1 7 KY Oil Seal 1 8 KY Union 1 10 KY Switch Oil Pressure 1 11* ky Main Bearing Cover, Compl. 1 Includes Item 12 and KY Main Bearing 1 13 KY Oil Seal 1 (M5x8mm) 14 KY A1 Governor Gear, Compl KY Governor Sleeve 1 16 KY A3 Washer 2 17* KY Cylinder Head 1, Compl. 1 Includes Items 19 and KY13207AA050 Seal Intake Valve 2 20 KY Stud 8 23* KY Cylinder Head 2, Compl. 1 Includes Items 19 and KY Rocker Cover, Compl KY Gasket, Rocker Cover 2 26 KY Gasket 1, Cyl. Head 1 27 KY Gasket 2, Cyl. Head 1 28 KY A3 Gasket, Main Bearing Cover 1 29 KY Gasket, Breather Plate 2 30 KY Breather Cover 1 31 KY Breather Plate, Compl KY Rubber Pipe 1 33 KY Hose Clamp 2 34 KY Dowel Pin 4 35 KY Plug 2 36 KY Gasket 2 37 KY Flange Bolt 8 (M10 x 65mm) 38 KY Flange Bolt 10 (M8 x 44mm) 39 KY Flange Bolt 10 (M6 x 14mm) 40 KY A3 Thrust Bearing 1 41 KY A3 Left Hook 2 Note KY Gasket Set 1 NM Products Corporation 2002 All Rights Reserved 17

18 G. CRANKSHAFT GROUP NM Products Corporation 2002 All Rights Reserved 18

19 G. CRANKSHAFT GROUP Number Part Number Parts Name Number Required Remarks 1 KY Crankshaft, Compl. 1 2 KY Connecting Rod Assy. 2 Incl. Item 3 3 KY Connecting Rod Bolt 2 4 KY Piston (Std) 2 4 KY Piston 2 (over size 0.25mm) 4 KY Piston 2 (over size 0.50mm) 5 KY Piston Pin 2 6 KY Piston Ring Set (Std) 2 6 KY Piston Ring Set 2 (over size 0.25mm) 6 KY Piston Ring Set 2 (over size 0.50mm) 7 KY Clip 4 8 KY A3 Spacer, t= KY A3 Spacer, t= KY A3 Spacer, t= KY Nut 1 10 KY Washer 1 11 KY Spring Washer 1 12 KY Woodruff Key 1 NM Products Corporation 2002 All Rights Reserved 19

20 H. INTAKE AND EXHAUST GROUP NM Products Corporation 2002 All Rights Reserved 20

21 H. INTAKE AND EXHAUST GROUP Number Part Number Parts Name Number Required Remarks 1 KY Intake Manifold 1 2 KY Camshaft 1 3 KY Washer 4 4 KY A3 Tappet 4 5 KY Intake Valve 2 6 KY Exhaust Valve 2 7 KY Valve Spring 4 8 KY Collet Valve 8 9 KY Spring Retainer 4 10 KY Rocker Shaft 2 11 KY Push Rod, Compl. 4 12* KY Rocker Arm Assy. 4 Includes Items 13 and KY Adjusting Screw 4 (M8 x 13.4mm) 14 KY Nut 4 15 KY A1 Muffler Assy KY A2 Spark Arrester 1 17 KY A3 Clamp Assy KY A1 Bracket Muffler 1 19 KY A1 Gasket Exhaust 2 20 KY A3 Gasket, Intake Manifold 2 21 KY Flange Nut 4 22* KY Air Cleaner Assy. 1 Includes Items 23 thru KY A1 Cleaner Element, Compl KY Cleaner Base, Compl KY Cleaner Cover 1 26 KY Wing Nut 1 27 KYX Flange Bolt 3 28 KY Bolt and Washer Assy. 2 (M8 x 20mm) 30 KY Flange Nut 4 31 KY Flange Bolt 2 (M6 x 14mm) 32 KY Label (Trade Make) 1 NM Products Corporation 2002 All Rights Reserved 21

22 I. GOVERNOR GROUP NM Products Corporation 2002 All Rights Reserved 22

23 I. GOVERNOR GROUP Number Part Number Parts Name Number Required Remarks 9 KY A3 Governor Lever 1 10 KY A3 Governor Shaft 1 11 KY Governor Spring 1 12 KY Governor Rod 1 13 KY Rod Spring 1 14 KY A3 Speed Control Lever 1 15 KY Stop Plate 1 16 KY Spring Washer 1 17 KY Friction Washer 2 18 KY Bracket Unit, Speed 1 Control 20 KY Snap Pin 1 21 KY Bolt and Washer Assy KY Nut 1 23 KY Flange Bolt 2 24 KY Bolt 1 25 KY Nut 1 26 KY Self Lock Nut 1 28 KY Washer 2 29 KYX Spacer 1 NM Products Corporation 2002 All Rights Reserved 23

24 J. COOLING AND STARTING GROUP NM Products Corporation 2002 All Rights Reserved 24

25 J. COOLING AND STARTING GROUP Number Part Number Parts Name Number Required Remarks 1 KY A2 Blower Housing Unit 1 2 KY Cylinder Baffle 1 Compl. 1 3 KY A1 Cylinder Baffle 2 Compl. 1 4 KY Cylinder Baffle KY B2 Cylinder Baffle 4 Unit 1 6 KY Flange Bolt 7 (M6 x 12mm) 9 KY Cooling Blower Unit 1 11 KY Flange Bolt 2 (M6 x 18mm) 12 KY Bolt and Washer Assy KY Bolt and Washer Assy KY Flange Bolt 7 (M6 x 14mm) 15 KY Clamp 1 NM Products Corporation 2002 All Rights Reserved 25

26 K. FUEL, LUBRICANT GROUP NM Products Corporation 2002 All Rights Reserved 26

27 K. FUEL, LUBRICANT GROUP Number Part Number Parts Name Number Required Remarks 1 KY Inner Rotor 1 2 KY Outer Rotor 1 3 KY Oil Pump Filter Unit 1 4* KY Oil Pump Cover, Compl. 1 Incl. Item 5 5 KY Oil Seal 1 6 KYX O Ring 1 7 KY Plug, Relief Valve 1 8 KY Gasket, Aluminum 1 9 KY Spring, Relief Valve 1 10 KY Steel Ball 1 11 KY Oil Filter Assy KY Oil Gauge, Compl KY Oil Filter Cap 1 14 KY Gasket 1 15* KY Fuel Pipe, Compl. 1 Incl. Items 15 and KY Hose Clamp 2 17 KY Carburetor Assy KY A3 Vinyl Pipe 1 19 KY Clamp, Compl KY A3 Gasket, Carburetor 1 21* KY Fuel Pump Assy. 1 Incl. 22 and KY Diaphragm Gasket Set 1 26 KY Screw 4 27 KY A3 Bracket, Fuel Pump 1 28* KY Pulse Pipe, Compl. 1 Incl. Items 29 and KY A3 Rubber Pipe (1/4 x 1/2 ) 1 30 KY Hose Clamp 2 31 KY A3 Flange Bolt 1 32 KY Flange Bolt 2 (M8 x 80mm) 33 KY Flange Bolt 4 (M6 x 18mm) 34 KY Flange Bolt 5 (M6 x 12mm) 35 KY Wire Band 1 NM Products Corporation 2002 All Rights Reserved 27

28 L. CARBURETOR GROUP NM Products Corporation 2002 All Rights Reserved 28

29 L. CARBURETOR GROUP Number Part Number Parts Name Number Required Remarks 1* KY Carburetor Assy. 1 Incl. Items 2 thru 51 2 KY Gasket, Air Horn 1 4 KY Screw, Air Horn Set 2 5 KY Valve, Float 1 6 KY Float Assy. 1 7 KY Float Pin 1 8 KY Screw, Float Pin Set 1 9 KY Main Jet (#132) 1 10 KY Gasket 1 11 KY Solenoid Valve Assy KY Jet, Slow (#60) 1 13 KY Spring, Adjust Screw 1 14 KY Screw, Throttle Adjust 1 16 KY Throttle Shaft Assy KY Filter, Throttle Shaft 1 18 KY Collar, Throttle Shaft 1 19 KY Throttle Valve 1 20 KY Screw, Valve Set 5 22 KY Plug 1 23 KY Screw, Drain 1 24 KY Spring, Drain 1 25 KY O Ring, Air Horn 1 26 KY Gasket 1 28 KY Clamp, Solenoid Wire 1 29 KY Rubber Pipe 1 30 KY Screw, Holder Set 2 31 KY Gasket 1 32 KY Washer 2 33 KY E-Clip 2 34 KY Holder, Compl KY Plate 1 36 KY Cover Assy., Thermostat 1 37 KY Holder, Vacuum Hose 1 38 KY Opener Assy., Choke 1 39 KY Rod, Choke Piston 1 40 KY Lever Assy., Choke 1 NM Products Corporation 2002 All Rights Reserved 29

30 L. CARBURETOR GROUP NM Products Corporation 2002 All Rights Reserved 30

31 L. CARBURETOR GROUP Number Part Number Parts Name Number Required Remarks 41 KY Ring, Choke Lever 1 42 KY Spring, Choke 1 43 KY Collar, Choke 1 44 KY Filter, Choke Shaft 1 45 KY Shaft Assy., Choke 1 46 KY Choke Valve 1 47 KY Screw, Valve Set 2 48 KY Arm, Choke 1 49 KY Filter, Air 1 50 KY Washer 1 51 KY Screw 1 NM Products Corporation 2002 All Rights Reserved 31

32 M. ELECTRIC DEVICE GROUP NM Products Corporation 2002 All Rights Reserved 32

33 M. ELECTRIC DEVICE GROUP Number Part Number Parts Name Number Required Remarks 1 KY Flywheel, Compl. 1 2 KY Ignition Coil, Compl. 2 3 KY C1 Charge Coil, Compl. 1 5 KY Ring Gear 1 6 KY A0 Starting Motor Assy. 1 7 KY Regulator, Compl. 1 8 KY Wire 4, Compl. 1 9 KY Wire 5, Compl KY Spark Plug 2 BPR6ES 11 KY Spark Plug Cap 2 12 KY Plug Terminal 2 13 KY Clamp, Compl KY Clamp 3 20 KY A1 Wire Assy., Oil Pressure 1 Switch 21 KY Bolt and Washer Assy KY Screw & Washer Assy. 4 (M5 x 20mm) 23 KY Flange Bolt 2 (M8 x 65mm) 24 KY Flange Bolt 2 (M6 x 18mm) 27 KY Flange Nut 1 29 KY Wire Band 4 30 KY Clamp, Compl KY Wire 6, Compl. 1 NM Products Corporation 2002 All Rights Reserved 33

34 N. STARTING MOTOR GROUP NM Products Corporation 2002 All Rights Reserved 34

35 N. STARTING MOTOR GROUP Number Part Number Parts Name Number Required Remarks 1* KY A0 Starting Motor Assy. 1 Incl. Items 1 thru 21 2 KY Armature Assy. 1 3 KY Thrust Washer Kit 1 4 KY Pinion Stopper Set 1 5 KY Yoke Assy. 1 6* KY Rear Cover Assy. 1 Incl. Item 7 8* KY Brush Holder Assy. 1 Incl. Items 9 thru 11 9 KY Brush (-) 2 10 KY Brush Set 1 11 KY Brush Spring 4 12 KY Pinion Assy. 1 13* KY Gear Case Assy. 1 Incl. Items 14 and KY Dust Cover Kit 1 17 KY Shift Lever Kit 1 18 KY Magnetic Switch Assy KY Through Bolt 2 20 KY Bolt 2 21 KY Rubber Cap 1 NM Products Corporation 2002 All Rights Reserved 35

36 O. IDLE CONTROL SYSTEM GROUP NM Products Corporation 2002 All Rights Reserved 36

37 O. IDLE CONTROL SYSTEM GROUP Number Part Number Parts Name Number Required Remarks 1 KY Solenoid, Compl. 1 2 KY Bracket KY Bracket KY Link 2, Compl. 1 5 KY Rod 1 6 KY Spring 1 7 KY Spacer 1 8 KY Holder, Rod 1 10 KY Link Pivot 1 11 KY Bolt and Washer Assy KY Screw 4 (M3 x 8mm) 13 KY Nut 4 14 KY Friction Washer 1 15 KY A3 Washer 1 NM Products Corporation 2002 All Rights Reserved 37

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