CLASSEQ LTD. Spares manual D500 DUO WS
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1 CLASSEQ LTD Spares manual D500 DUO WS Spares manual 03/01/2017
2 Spares manual Page 1 D500 DUO WS
3 Table of contents for D500 DUO WS 1. Machine assembly Cabinet assembly Cabinet external assembly Control unit assembly Filters Standard drain pump Filters Premium drain pump Cabinet internal assembly Fill system Rinse tank assembly ( ) Air break assembly ( ) Water softener unit ( ) Rinse and wash system Centre boss assembly Wash pump assembly ( ) Rinse pump assembly ( ) mm Wash arm kit ( ) Drain pump assembly Base assembly Chemical pump assembly Detergent pump assembly ( ) Rinse aid pump assembly ( ) Door assembly Top panel assembly LCD Accessories WS accessories kit Mains cables Spares manual Page 2 D500 DUO WS
4 1. Machine assembly Spares manual Page 3 D500 DUO WS
5 1. Machine assembly BOM 1 500mm WS Dish cabinet assembly mm DS top panel assembly mm door assembly mm base assembly mm Bottom front panel Bracket - cabinet to base Rating plate RH side panel assembly mm LH side panel assembly mm WS rear panel assembly Earth sticker M5 x 12 Hex socket button head screw M5 Flange nut (DIN 6923) M5 x 8 hex head screw (ISO 4017) Document enclose envelope 1 16 Wiring diagram - UC_13A_30A_3P_WS_LCD Available for download mm Dishwasher accessories Not shown 18 WS accessories kit 1 Not shown 19 Mains cables 1 Not shown Spares manual Page 4 D500 DUO WS
6 2. Cabinet assembly Spares manual Page 5 D500 DUO WS
7 2. Cabinet assembly BOM 1 500mm WS cabinet external assembly mm AB/WS Wash/rinse system mm WS fill system mm WS drain pump assembly mm Primary filter kit - Pumped drain - Premium 500mm Primary filter kit - Pumped drain - Standard For pump drain machines only For pump drain machines only Spares manual Page 6 D500 DUO WS
8 3. Cabinet external assembly Spares manual Page 7 D500 DUO WS
9 3. Cabinet external assembly BOM 1 500mm WS wash cabinet internal assembly 1 2 Control unit assembly - 500mm 6kW - WS 3 Foam seal Air pressure sensor bracket mm front water ingress plate Side water management seal - 500mm M5 Press nut Ball catch - M M12 Thin nut Overheat stat 1 Pole 85 C Thermal sensor kit M5 Flange nut (DIN 6923) M3 Flange nut (DIN 6923) Pressure sensor Wash APS tube - 500mm Spring Clip - Ø7.8mm to Ø8.3mm Earth sticker mm WS rinse APS tube UC Mains filter Spares manual Page 8 D500 DUO WS
10 4. Control unit assembly Spares manual Page 9 D500 DUO WS
11 4. Control unit assembly BOM 1 Control board enclosure assembly ZSE mini full assembly Water softener board Pole Change Over relay Terminal Block - 5 Pole - Grip Type A and 3 phase machines 6 3.5x10mm posi pan head PT screw x10mm PT screw WAGO 5 pole jumping bar Wiring harness - 350/400/500 UI/Door Wiring harness - 500mm 13A/30A/3P WS 11 4 Amp Fine Fuse ZSE Refer wiring diagram for quantity Not shown 1 30A and 3 phase machines Spares manual Page 10 D500 DUO WS
12 5. Filters Standard drain pump Spares manual Page 11 D500 DUO WS
13 5. Filters Standard drain pump BOM 1 Wash Filter LH - 500mm Wash filter RH - 500mm - Drain Pump Spares manual Page 12 D500 DUO WS
14 6. Filters Premium drain pump Spares manual Page 13 D500 DUO WS
15 6. Filters Premium drain pump BOM 1 LH Filter assembly RH Filter assembly Spares manual Page 14 D500 DUO WS
16 7. Cabinet internal assembly Spares manual Page 15 D500 DUO WS
17 7. Cabinet internal assembly BOM 1 500mm WS wash tank assembly 1 Not available as a spare 2 2kW Wash element Wash Element Retaining Bracket M6 Flange nut (DIN 6923) Air chamber assembly kit Plate - Door stop Door Inlay RH Basket ramp LH Basket ramp M4 x 10mm Posi pan head screw M4 Nylock nut (ISO 7040) Round nutserts Includes 2x Washers & 2x M12 fine thread thin nut Spares manual Page 16 D500 DUO WS
18 8. Fill system Spares manual Page 17 D500 DUO WS
19 8. Fill system BOM 1 Water softener air break Stopper end cap L WS boiler - 6kW Hose - WS to Drain AB Water softener kit Spring clip - Ø12.8mm to Ø15mm Moulded Hose - UC WS to AB WS Port 2 to WS AB Port 2 hose - 500mm WS WS Port 3 to WS AB Port 3 hose - 500mm WS Boiler breather hose - 500mm WS Solenoid valve - RAST 5-4L/min M4 x 10mm Posi pan head screw Solenoid to air gap hose - 500mm WS Rinse pump inlet hose - 500mm Spring band - Ø18mm Spring band - Ø19mm Jubilee Clip - 12mm to 22mm Jubilee clip - 160mm - 180mm Jubilee Clip - 20mm to 32mm Jubilee Clip -25mm to 40mm Spares manual Page 18 D500 DUO WS
20 9. Rinse tank assembly ( ) Spares manual Page 19 D500 DUO WS
21 9. Rinse tank assembly BOM 1 Rinse Boiler - 7.5L WS Bracket - rinse element O-Ring - Ø46 x Ø kW element - no phile Manual reset thermal trip switch - 3 pole - 95 C M4 Flange nut (DIN 6923) M5 Flange nut (DIN 6923) Thermal sensor kit Spares manual Page 20 D500 DUO WS
22 10. Air break assembly ( ) Spares manual Page 21 D500 DUO WS
23 10. Air break assembly BOM 1 AIR GAP O-ring X SPACER NUT Nut (Mutter) Spares manual Page 22 D500 DUO WS
24 11. Water softener unit ( ) Spares manual Page 23 D500 DUO WS
25 11. Water softener unit BOM 1 Water softener V 1 2 O-ring - Ø56 x Ø LOCK NUT Salt reservoir cap Repair kit Regeneration valve Repair kit shifting valve Salt recognition reed contact Spares manual Page 24 D500 DUO WS
26 12. Rinse and wash system Spares manual Page 25 D500 DUO WS
27 12. Rinse and wash system BOM 1 Wash Pump Outlet Hose 500mm Centre boss assembly Revolving rinse arm assembly - 500mm Rinse arm extension screw Rinse System Hose 500mm Jubilee clip - 32mm to 50mm Jubilee Clip - 16mm to 27mm Jubilee clip - 32mm to 50mm Jubilee Clip - 20mm to 32mm Wash pump assembly Rinse pump assembly - 500mm Secondary filter M5 Flange nut (DIN 6923) Wash & Waste outlet manifold kit mm Wash arm kit Spares manual Page 26 D500 DUO WS
28 13. Centre boss assembly Spares manual Page 27 D500 DUO WS
29 13. Centre boss assembly BOM 1 Centre boss assembly Lock nut Spares manual Page 28 D500 DUO WS
30 14. Wash pump assembly ( ) Spares manual Page 29 D500 DUO WS
31 14. Wash pump assembly BOM 1 Wash pump 0.58kW Wash pump bracket kW µF Capacitor Includes washer & nut 4 M6 Serrated washer M6 x 8 hex head screw (ISO 4017) Wash pump inlet hose Jubilee clip - 32mm to 50mm Jubilee clip - 30mm to 45mm M5 Flange nut (DIN 6923) Spares manual Page 30 D500 DUO WS
32 15. Rinse pump assembly ( ) Spares manual Page 31 D500 DUO WS
33 15. Rinse pump assembly BOM 1 Rinse pump bracket µF Capacitor Includes washer & nut 3 Rinse booster pump kW M6 Serrated washer M6 x 8 hex head screw (ISO 4017) M5 Flange nut (DIN 6923) Spares manual Page 32 D500 DUO WS
34 mm Wash arm kit ( ) Spares manual Page 33 D500 DUO WS
35 mm Wash arm kit - BOM 1 Wash Arm 500mm 1 Not available as a spare 2 Seal (turbo ring) Only on Dishwasher Spares manual Page 34 D500 DUO WS
36 17. Drain pump assembly Spares manual Page 35 D500 DUO WS
37 17. Drain pump assembly BOM 1 Drain pump bracket new Drain pump - Head 90 to flow WS Drain pump outlet hose Drain Air break kit Non return valve (NRV) Drain hose Drain pump inlet hose Drain pump elbow outlet hose Wash & Waste outlet manifold kit Secondary filter Jubilee clip - 30mm to 45mm Jubilee Clip -25mm to 40mm Jubilee Clip - 20mm to 32mm Jubilee Clip - 16mm to 27mm M5 Flange nut (DIN 6923) x160mm cable tie Drain height sticker Spares manual Page 36 D500 DUO WS
38 18. Base assembly Spares manual Page 37 D500 DUO WS
39 18. Base assembly BOM 1 500mm Base assembly 1 2 Adjuster Foot Chemical pump assembly 1 4 M5 Flange nut (DIN 6923) Earth sticker mm rear base assembly Chemical tube grommet Mains cable grommet Drain hose grommet Equipotential bonding sticker M5 x 12 Hex socket button head screw Drain blanking grommet Spares manual Page 38 D500 DUO WS
40 19. Chemical pump assembly Spares manual Page 39 D500 DUO WS
41 19. Chemical pump assembly BOM 1 Chemical pump bracket assembly Detergent Pump Assembly Rinse aid pump assembly Spring clip - Ø8.8mm to Ø9.3mm Spring clip - Ø6.6mm to Ø7mm Detergent inlet fitting M4 Flange nut (DIN 6923) M5 Serrated washer M5 Wing Nut Spares manual Page 40 D500 DUO WS
42 20. Detergent pump assembly ( ) Spares manual Page 41 D500 DUO WS
43 20. Detergent pump assembly BOM 1 Detergent pump housing 1 Not available as a spare 2 Detergent inlet tube Clear Tube 3 Detergent outlet tube Bottle weight kit Detergent perstaltic tube assembly Spares manual Page 42 D500 DUO WS
44 21. Rinse aid pump assembly ( ) Spares manual Page 43 D500 DUO WS
45 21. Rinse aid pump assembly BOM 1 Rinse aid pump housing 1 Not available as a spare 2 Rinse aid inlet tube Blue Tube 3 Rinse aid outlet tube Bottle weight kit Rinse aid perstaltic tube assembly Spares manual Page 44 D500 DUO WS
46 22. Door assembly Spares manual Page 45 D500 DUO WS
47 22. Door assembly BOM 1 Door assembly - 500mm Door magnet Door pivot pin M6 x 12 Hex socket button head screw M3 x 8 Hex socket button head screw M3 Thin Nylock nut (ISO 10511) Spares manual Page 46 D500 DUO WS
48 23. Top panel assembly LCD Spares manual Page 47 D500 DUO WS
49 23. Top panel assembly LCD BOM 1 Crimped proximity switch assembly Door switch bracket M3 x 10 CSK hex socket head screw M3 Flange nut (DIN 6923) mm DS LCD top panel Premium UI assembly M5 Thin Nylock nut (ISO 10511) M3 Thin Nylock nut (ISO 10511) Spares manual Page 48 D500 DUO WS
50 24. Accessories 1 Water supply hose mm² open basket mm² dish basket Large cutlery basket WS accessories kit 1 Salt bag 2kg Salt funnel Mains cables 1 13A mains cable kit phase mains cable kit A mains cable kit A mains cable kit Document number: Revision: A Date: 03/01/2017 Language: English Spares manual Page 49 D500 DUO WS
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