Boxer 530X Parts Manual
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1 BIG POWER IN ALL PLACES Boxer 50X Parts Manual Part No (SN 10 and Higher)
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3 Table of Contents Parts List and Illustrations Page Number Routine Maintenance Replacement Parts...iv Creep Valve... 2 Universal Mounting Plate and Loader Arm... Loader Arm Assembly... Decals Group... Hydraulic Cooler Group Travel Drive Group Idler Wheel and Spring Assembly... 1 Mid-Wheel Assembly Way Diverter Valve... 1 Main Control Valve Group... 1 Electrical Panel Assembly Rear Frame Assembly Hydraulic Filter and Engine Shroud Group... 2 Muffler and Exhaust Group... 2 Hydraulic Pump Group... 2 Fuel Supply and Filter Group... 0 Battery Group... 2 Write your machines Serial Number in the space below for future reference. The serial number is located on the metal tag on the left side of the machine. NOTE: On some earlier models, the Serial Number tag was located inside the cowel assembly. MANUFACTURED BY: MERTZ MANUFACTURING LLC PONCA CITY, OKLAHOMA, USA DATE OF MANUFACTURE MODEL NO. S.N. ENGINE SERIAL NO. WEIGHT LB POWER HP MERTZ MANUFACTURING LLC mertzok.com KG KW Record SERIAL Number here iii
4 Routine Maintenance Replacement Parts The following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service. Part Name Part Number Air Filter Element - Outer Air Filter Element - Inner Fuel Filter (In-Line) Hydraulic Oil Filter Engine Oil Filter Hydraulic Oil... Chevron Rykon Premium ISO or equal Seal Kit for Tilt Cylinder Seal Kit for Wheel Motor...L Replacement cartridge for Counterbalance valve Replacement Ignition Key Special Tools Part Number Pressure/Flow Gauge Set Test Port Pressure Gauge iv
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6 Creep Valve 2, 25, Back Left Front Right
7 Creep Valve Item No. Description Quantity Part Number 1 TEST PORT DUST CAP BOLT C FLAT WASHER BOLT C 5 HANDLE END HYDRAULIC MANIFOLD TEST PORT FITTING DEGREE FITTING TUBE TEE FITTING DEGREE FITTING (12) TUBE SOLENOID VALVE COIL CLAMP, SUPEREX RETURN HOSE FITTING RETURN HOSE TUBE MOUNTING BRACKET TUBE FITTING (10) DEGREE FITING (10) ELECTRICAL HARNESS, SOLENOID VALVE CREEP VALVE CONTROL HANDLE KIT SCREW CREEP CONTROL VALVE FLOW CONTROL CARTRIDGE CHECK VALVE POPPET VALVE CARTRIDGE O-RING, #
8 Universal Mounting Plate and Loader Arm ,
9 Universal Mounting Plate and Loader Arm Item No. Description Quantity Part Number 1 MALE COUPLER ASSEMBLY ROLL PIN SPRING, 15/1OD X MALE COUPLER ROUND LATCH STOP MALE COUPLER ROUND LATCH PIN MALE COUPLER CASTING GREASE ZERK - 90 DEGREE A ROUND PIN 1 X 1/2 ( 1/ ) BOLT, HH /-1 X / 19109C 10 PIN CLIP, RIGHT GREASE ZERK - STRAIGHT ROUND PIN 1 X 2 5/ CONNEX BUSHING BOOM ARM WELDMENT (DIESEL) PIN RETAINER BUCKET TILT CYLINDER BUCKET TILT CYLINDER SEAL KIT LOCK WASHER / PIN CLIP, LEFT FEMALE QUICK CONNECT MALE QUICK CONNECT FEMALE QUICK CONNECT MALE QUICK CONNECT BULKHEAD FITING, # HOSE HOSE BULKHEAD FITING, # HOSE DEGREE FITTING
10 Loader Arm Assembly
11 Loader Arm Assembly Item No. Description Quantity Part Number 1 BOOM ARM WELDMENT CONNEX BUSHING ROUND PIN - 2 5/ BOOM CYLINDER SAFETY LOCK SAFETYT LOCK RETAINER PIN AND RING ARM LIFT CYLINDER REPAIR KIT ROUND FLUTED KNOB GREASE ZERK, STRAIGHT ROUND PIN - / PIN RETAINER PIN CLIP, CLOSED BOLT 19109C 1 LOCK WASHER DEGREE FITTING HOSE HOSE TEE FITTING
12 Decals Group , 9A 1 117
13 Decals Group Item No. Description Quantity Part Number 1 CABLE EYE DECAL 2 0K HOOK DECAL 2 0K MERTZ LOGO SMALL SERIAL NUMBER PLATE (not shown) HYDRAULIC OIL DECAL LARGE BOXER DECAL BOXER BIG POWER DECAL X DECAL VIN TAG A VIN TAG PROTECTIVE OVERLAY SECURE ATTACHMENT CAUTION DECAL AUX VALVE TO NEUTRAL DANGER DECAL BURN HAZARD DECAL BURN HAZARD DECAL CRUSH HAZARD DECAL READ MANUAL DECAL STAY BACK DECAL INSTALL CYLINDER LOCK DECAL BATTERY GROUND DECAL GASOLINE ONLY DECAL OPERATOR CONTROLS DECAL OPERATOR SAFETY DECAL
14 Hydraulic Cooler Group To Hydraulic Filter Assy To base of Auxiliary Valve 11 Item No. Description Quantity Part Number 1 BOLT LOCK WASHER O-RING SEAL, #12 29 HYDRAULIC COOLER KIT V COOLER FAN FLAT WASHER, M MOUNTING BOLT, M DEGEE ELBOW, # CLAMP, SUPEREX RETURN HOSE RETURN HOSE
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16 Travel Drive Group
17 Travel Drive Group Item No. Description Quantity Part Number 1 RUBBER TRACK DRIVE SPROCKET BOLT F ROUND, HUB -DRIVE TENSIONING BOLT RIGHT TRACK MODULE FITTING 21 MID-WHEEL SPOOL ASSEMBLY DRIVE MOTOR BOLT 19129C 11 LEFT TRACK MODULE FRONT IDLER ASSEMBLY LEFT GUIDE ROD HARDENED WASHER BOLT 1910C 1 BOLT C 17 LOCK WASHER COTTER PIN RIGHT GUIDE ROD TRACK WIDENING CYLINDER FITTING PIVOT PIN PIVOT PIN FORK LOCK WASHER BOLT C 2 BOLT C 27 WASHER NUT TRACK TENSIONING SPRING TENSIONING BOLT RETAINER TENSIONING BOLT LOCK BOLT, / C WASHER, / HOSE HOSE TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV FITTING, 90 DEGREE, #10 21 O-RING, # COUNTERBALANCE VALVE FITTING, # TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV
18 Idler Wheel and Spring Assembly Item No. Description Quantity Part Number 1 TENSION LOCK PLATE JACKING BOLT WELDMENT SPRING TENSIONER WELDMENT SPRING TRACK FORK WELDMENT IDLER WHEEL ASSEMBLY BEARING IDLER SPACER TUBE IDLER PIN SEAL SNAP RING FRONT IDLER WHEEL LOCK WASHER BOLT C 15 FLAT WASHER
19 Mid Wheel Assembly Item No. Description Quantity Part Number 1 MID-WHEEL ASSEMBLY NUT WASHER SEAL SNAP RING BEARING MIDWHEEL MIDWHEEL AXLE
20 Way Diverter Valve TO HYDRAULIC TANK 110 1
21 Way Diverter Valve Item No. Description Quantity Part Number 1 KNOB 2 L MAIN AUXILIARY LEVER TEXTURED GRIP AUXILIARY LEVER BOLT, 191C FLAT WASHER WALVOIL -WAY VALVE FITTING, # TEE FITTING, # FITTING, # CLAMP FITTING, # PLUG, # HOSE, 2ND AUXILARY HOSE, TRACK EXTENSION FITTING, # TUBE, LOWER AUX BULKHEAD BULKHEAD FITTING, # O-RING, # TUBE, UPPER AUX BULKHEAD TUBE, MANIFOLD TO AUXILIARY FITTING, # O-RING, # NYLOCK NUT NUT
22 Main Control Valve Group Handle Set - S/N XXX and Higher To Creep Valve 10 7 To Auxiliary Valve
23 Main Control Valve Group Item No. Description Quantity Part Number 1 CONTROL KNOB L ROUND LEVER SHAFT, DRIVE CONTROLS ROUND LEVER SHAFT, BOOM/BUCKET CONTROLS LOCK NUT O-RING, # FITTING O-RING, # 29 FITTING HOSE HOSE FITTING TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CB TUBE, CONTROL VALVE TO CREEP VALVE TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CB TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CB TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CB CAP TEE FITTING O-RING, # STRAIGHT FITTING BOLT WALVOIL CONTROL VALVE BLOCK CAST HANDLE NUT - M X ROUND LEVER SHAFT NUT - M X NUT - M10 X 1.5 ZC ROUND LEVER SHAFT NUT M10 X 1.5 ZC TRAVEL CONTROL HANDLE, CAST
24 Electrical Panel Assembly
25 Electrical Panel Assembly Item No. Description Quantity Part Number 1 LOW OIL ALARM AND HARNESS MAIN WIRING HARNESS GAUGE PANEL WELDMENT MOLDED IGNITION SWITCH REPLACEMENT KEY NUT, FUSE PANEL GROUND HARNESS OIL COOLER HARNESS SCREW FUSE, 15 AMP FUSE, AMP FUSE, 1 AMP FUSE PANEL PLUG PLUG HIGH RANGE HARNESS HIGH RANGE GROUND HARNESS TOGGLE SWITCH BOOT TOGGLE SWITCH PLUG HOUR METER HOUR METER TO TERMINAL STRIP HARNESS HOUR METER TO GROUND HARNESS
26 Rear Frame Assembly ,
27 Rear Frame Assembly Item No. Description Quantity Part Number 1 TRACK MOTOR GUARD* BOLT* C LOCK WASHER* FLAT WASHER* BOLT* C FLAT WASHER* SPRING STOP PLATE BOLT 2 191C 10 FLAT WASHER OPERATOR PLATFORM RUBBER MATT FLANGED NUT FUEL TANK FUEL TANK CAP/FUEL GAUGE FUEL TANK MOUNTING LOCK - LH FLAT WASHER BOLT C 19 NUT OUTER AIR FILTER FLAT WASHER FUEL TANK MOUNTING LOCK - RH INNER AIR FILTER AIR FILTER ASSEMBLY -COMPLETE FLUSH SERVICE PANEL LOCK LOWER SERVICE ACCESS PANEL BOLT C 2 LOCK WASHER FLAT WASHER CONTROL PANEL HAND GRIP AIR FILTER CAP WRENCH RUBBER GROMMET WING NUT THROTTLE CABLE ASSEMBLY THROTTLE LEVER KNOB * Early units were equipped with the Track Motor Guard. Later units have a non-replaceable guard that is part of the lower structure. 2
28 Hydraulic Filter and Engine Shroud Group
29 Hydraulic Filter and Engine Shroud Group Item No. Description Quantity Part Number 1 HYDRAULIC FILTER ASSEMBLY HEX HEAD BOLT HYDRAULIC FILTER TOP COVER PLATE O-RING SEAL KIT HYDRAULIC FILTER PRESSURE SPRING HYDRAULIC FILTER ELEMENT HYDRAULIC HOSE CLAMP DEGREE MALE FITTING VENTED CAP WITH DIPSTICK FILTER HOLDER BASKET BOLT C 1 LOCK WASHER SHROUD SUPPORT ENGINE SHROUD BOLT C 17 FLAT WASHER O-RING, # PLUG, # KNURLED KNOB HYDRAULIC CYLINDER SAFETY SUPPORT QUICK LOCK PIN BOLT 1910C 25
30 Muffler and Exhaust Group Item No. Description Quantity Part Number 1 BOLT C 2 LOCK WASHER FLAT WASHER SHEET, MUFFLER GUARD -SLOTS F 5 NUT BOLT C 7 WASHER MUFFLER CLAMP, SFI SHEET METAL SCREW ARRESTOR, SPARK (1.75 OUTLET) A 12 EXHAUST PIPE CAP SCREW C 1 GASKET NUT EXHAUST MANIFOLD
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32 Hydraulic Pump Group TO CREEP VALVE LOCATED ON THE BOTTOM OF THE HYDRAULIC TANK IN-FRONT OF THE SUCTION PORT TO TANK SUCTION PORT
33 Hydraulic Pump Group Item No. Description Quantity Part Number 1 TUBE ASSEMBLY, PUMP TO MANIFOLD TUBE ASSYEMBL, PUMP TO MANIFOLD FITTING. # O-RING, # PUMP FLAT WASHER LOCK WASHER BOLT C 9 5 DEGREE FITTING CLAMP HOSE BOLT 1912C 1 HYDRAULIC PUMP MOUNTING PLATE HYDRAULIC TANK CLEAN-OUT COVER HYDRAULIC TANK CLEAN-OUT COVER GASKET CERAMIC MAGNET
34 Fuel Supply and Filter Group
35 Fuel Supply and Filter Group Item No. Description Quantity Part Number 1 BREATHER FITTING TUBING, 20 LONG ELBOW FITTING TEE FITTING FUEL TANK FUEL SHUTOFF VALVE FUEL HOSE CLAMP FUEL HOSE, 21 LONG BARBED TEE HOSE FITTNG IN-LINE FUEL FILTER TUBING, 29 LONG FUEL FILLER CAP/FUEL GAUGE PLUG FUEL HOSE, 10 LONG FUEL HOSE, 7 LONG
36 Battery Group Item No. Description Quantity Part Number 1 CABLE, BATTERY POSITIVE GA X INSULATOR, BATTERY TERM RED CABLE, BATTERY NEGATIVE GA X BATTERY HOLDOWN, ADJSTBLE 10 BOLTS BATTERY, 12V 55CCA 51-5YR LOOM, CORRUGATED 0 LONG
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40 Mertz Manufacturing 1701 N Waverly St. Ponca City, OK 701 Phone: Fax: (50) Web Site: Part No (SN 10 and Higher)
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