CLASSEQ LTD. Spares manual P500
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1 CLASSEQ LTD Spares manual P500 Spares manual 30/01/2018
2 Spares manual Page 1 P500
3 Table of contents for P Machine assembly Front panel assembly Front Panel Control unit assembly Frame assembly Hood Assembly Hood spring assembly Base assembly Fill system kW - Boiler assembly kW - Boiler assembly Air Break Type B Wash and Rinse system Wash pump assembly Wash Boss assembly ( ) Kit Rotary arms Washing ( ) Top manifold assembly Top manifold Center boss assembly Drain System Sump Drain Set Kit Drain Bottle Gravity system Detergent pump assembly ( ) Rinse aid pump assembly ( ) Electrical Assembly Accessories mm Dishwasher accessories Mains cable Spares manual Page 2 P500
4 1. Machine assembly Spares manual Page 3 P500
5 1. Machine assembly - BOM 1 PT - Frame Assembly (P500) 1 2 Side Panel with Earth Tab PT Front panel assembly Rear Panel with Earth Sticker PT - Accessories 1 6 M4 x 10mm Posi pan head screw M6 x 12 hex head screw (ISO 4017) M6 Flat Washer PT - Mains Cables 1 Not shown 10 Rating plate 2 11 Document enclose envelope 1 Spares manual Page 4 P500
6 2. Front panel assembly Spares manual Page 5 P500
7 2. Front Panel assembly BOM 1 Front Panel Premium UI assembly Control unit assembly - PT 1 4 M5 Flange nut (DIN 6923) M3 Flange nut (DIN 6923) UC Mains filter Cable tie Spares manual Page 6 P500
8 3. Front Panel Spares manual Page 7 P500
9 3. Front Panel BOM 1 Front Panel with Earth Tab 1 2 Keypad Kit CLASSEQ badge 1 Not available as a spare 4 Earth Sticker - Removable Parts 1 Spares manual Page 8 P500
10 4. Control unit assembly Spares manual Page 9 P500
11 4. Control unit assembly BOM 1 Control board enclosure assembly ZSE mini full assembly x10mm posi pan head PT screw x10mm PT screw Amp Fine Fuse ZSE Spares manual Page 10 P500
12 5. Frame assembly Spares manual Page 11 P500
13 5. Frame assembly BOM 1 PT - Base Assembly (P500) 1 2 Hood Assembly 1 3 Top Rear M6 x 12 Hex socket button head screw Wash filter - PT Spares manual Page 12 P500
14 6. Hood Assembly Spares manual Page 13 P500
15 6. Hood assembly BOM 1 Hood 1 2 Handle guide Door magnet Hood Runner Hood Level assembly Arm Spring Bracket Hood Spring Mechanism M8 Nylock nut (ISO 10511) M3 Thin Nylock nut (ISO 10511) M5 Thin Nylock nut (ISO 10511) Spares manual Page 14 P500
16 7. Hood spring assembly Spares manual Page 15 P500
17 7. Hood spring assembly BOM 1 Hood Spring 1 2 Spring Hook Bolt M10 Hex nut (DIN 934) M12 Flat washer Spares manual Page 16 P500
18 8. Base assembly Spares manual Page 17 P500
19 8. Base assembly BOM 1 PT Assembly steelwork cabinet 1 2 PT Wash and Rinse System 1 3 Electrical Parts - Standard 1 4 Rinse aid pump assembly Detergent Pump Assembly M3 Flange nut (DIN 6923) Bracket - rinse element kw Element - No phile O-Ring - Ø46 x Ø Kit air pressure chamber Kit thermo sensor Detergent inlet fitting Pressure sensor Wash APS tube - 350mm Crimped proximity switch assembly Manual reset thermal triple switch - 3 pole - 85C (NC) PT- Std Drain system 1 18 Cable Gland Airbreak hole blanking cover Cap Chemical Tube Hole Chemical tube grommet PT - Pressurized Fill System 1 23 Spring clip - Ø8.8mm to Ø9.3mm mm Diameter grommet Ex Chemical Pumps Label mm Foam seal Foam Pad Rectangular Gravity Drain 1 Spares manual Page 18 P500
20 9. Fill system Spares manual Page 19 P500
21 9. Fill System BOM 1 Rinse boiler assembly - 7.5L - 6kW Lateral check valve assembly End cap - 12 x 20 - rubber Tube plug Lateral check valve to rinse boiler hose Solenoid to lateral check valve hose Rinse Boiler Assembly - 7.5L kW Solenoid valve - 11L/min Jubilee clip - 160mm - 180mm Jubilee Clip -25mm to 40mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 16mm to 27mm M4 x 10mm Posi pan head screw Spares manual Page 20 P500
22 10. 6kW - Boiler assembly Spares manual Page 21 P500
23 10. 6kW Boiler assembly BOM 1 Rinse boiler - 7.5L Manual reset thermal trip switch - 3 pole - 95 C kW element - no phile Bracket - rinse element O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) Kit thermo sensor Spares manual Page 22 P500
24 kW - Boiler assembly Spares manual Page 23 P500
25 kW Boiler assembly BOM 1 Rinse Boiler - 7.5L WS Bracket - rinse element O-Ring - Ø46 x Ø kW Element - No phile Manual reset thermal trip switch - 3 pole - 95 C M4 Flange nut (DIN 6923) M5 Flange nut (DIN 6923) Kit thermo sensor Spares manual Page 24 P500
26 12. Air Break Type B Spares manual Page 25 P500
27 12. Air Break Type B BOM 1 Lateral check valve Lateral check valve seal Bihexagonal nut Cover Spares manual Page 26 P500
28 13. Wash and Rinse system Spares manual Page 27 P500
29 13. Wash and Rinse system BOM 1 Hood top manifold assembly Centre boss assembly Kit rotary arms washing Revolving rinse arm assembly - 500mm Wash pump outleet hose Rinse system hose DS PT wash pump assembly 1 8 Jubilee Clip - 16mm to 27mm Jubilee Clip -25mm to 40mm Jubilee clip - 32mm to 50mm Spares manual Page 28 P500
30 14. Wash pump assembly Spares manual Page 29 P500
31 14. Wash pump assembly BOM 1 PT wash pump bracket Wash pump 0.58kW µF Capacitor Includes washer & nut 4 M6 Serrated washer M5 Serrated washer M6 x 12 hex head screw (ISO 4017) M5 x 8 hex head screw (ISO 4017) M6 Flange nut (DIN 6923) Wash pump inlet hose Spring clip - Ø48mm to Ø53mm Jubilee clip - 40mm to 60mm Wash boss assembly M5 Flange nut (DIN 6923) Spares manual Page 30 P500
32 15. Wash Boss assembly ( ) Spares manual Page 31 P500
33 15. Wash boss assembly ( ) - BOM 1 Wash outlet 1 2 O-ring - Ø48 x Ø Spares manual Page 32 P500
34 16. Kit Rotary arms Washing ( ) Spares manual Page 33 P500
35 16. Kit Rotary arms Washing ( ) BOM 1 Wash Arm 500mm 1 Not available as a spare 2 Seal ring Only on Dishwasher Spares manual Page 34 P500
36 17. Top manifold assembly Spares manual Page 35 P500
37 17. Top manifold assembly BOM 1 Top Manifold Top wash seal Wash/Rinse manifold outer M6 Flange nut (DIN 6923) Spares manual Page 36 P500
38 18. Top manifold Spares manual Page 37 P500
39 18. Top manifold BOM 1 PT Top Manifold 1 2 Seal ring Only on Dishwasher 3 Top wash seal O ring - 2.5mm x 10mm Spares manual Page 38 P500
40 19. Center boss assembly Spares manual Page 39 P500
41 19. Center boss assembly BOM 1 Centre boss assembly Lock nut Spares manual Page 40 P500
42 20. Drain System Spares manual Page 41 P500
43 20. Drain System BOM 1 Kit sump drain Kit drain bottle Drain pump inlet hose End cap - 12 x 20 - rubber Kit drain air break Shape hose Pump Drain hose - PT PT Secondary Metal Filter Drain pump - Head 90 to flow Sp. Jubilee Clip - 25mm to 40mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 16mm to 27mm Jubilee Clip - 20mm to 32mm Spares manual Page 42 P500
44 21. Sump Drain Set Spares manual Page 43 P500
45 21. Sump Drain Set BOM 1 Drain boss Inner 1 2 Drain seal Spares manual Page 44 P500
46 22. Kit Drain Bottle Spares manual Page 45 P500
47 22. Kit Drain Bottle - BOM 1 Drain bottle 1 2 O-ring - Ø91 x Ø Spares manual Page 46 P500
48 23. Gravity system Spares manual Page 47 P500
49 23. Gravity system-bom 1 Drain hose Kit lock nut Kit sump drain Drain Plug Airbreak hole blanking cover Air break seal M5 Flange nut (DIN 6923) Jubilee clip - 30mm to 45mm Spares manual Page 48 P500
50 24. Detergent pump assembly ( ) Spares manual Page 49 P500
51 24. Detergent pump assembly BOM 1 Detergent pump housing 1 Not available as a spare 2 Detergent inlet tube Clear Tube 3 Detergent outlet tube Bottle weight kit Detergent peristaltic tube assembly Spares manual Page 50 P500
52 25. Rinse aid pump assembly ( ) Spares manual Page 51 P500
53 25. Rinse aid pump assembly BOM 1 Rinse aid pump housing 1 Not available as a spare 2 Rinse aid inlet tube Blue Tube 3 Rinse aid outlet tube Bottle weight kit Rinse aid peristaltic tube assembly Spares manual Page 52 P500
54 26. Electrical Assembly Spares manual Page 53 P500
55 26. Electrical assembly BOM 1 Standard Heat Harness 1 Not available as a spare 2 M5 x 20mm Hex Boss M5 Flange nut (DIN 6923) Contactor AF Full Control Harness 1 Not available as a spare 6 Standard Terminal Block Assembly Spares manual Page 54 P500
56 27. Accessories Spares manual Page 55 P500
57 27. Accessories BOM 1 500mm Dishwasher accessories Not shown 2 Basket Frame Adjuster foot M6 x 20 hex head screw (ISO 4017) mm Dishwasher accessories 1 Water supply hose mm² open basket mm² dish basket Large cutlery basket Mains cable 1 30A 1Phase Mains Cable Kit Phase mains cable A 3PH Mains Cable Mains cable 4G2.5 - No neutral Document number: Revision: A Date: 30/01/2018 Language: English Original instructions Spares manual Page 56 P500
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