CLASSEQ LTD. Spares manual G500 DUO
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1 CLASSEQ LTD Spares manual G500 DUO Spares manual 03/01/2017
2 Spares manual Page 1 G500 DUO
3 Table of contents for G500 DUO 1. Machine assembly Cabinet assembly Cabinet external assembly Control unit assembly Filters Standard drain pump Filters Premium drain pump Cabinet internal assembly Fill system Rinse tank assembly Air break assembly ( ) Rinse and wash system Centre boss assembly Wash pump assembly ( ) Rinse pump assembly ( ) mm Wash arm kit ( ) Drain pump assembly Base assembly Chemical pump assembly Detergent pump assembly ( ) Rinse aid pump assembly ( ) Door assembly Top panel assembly LCD Accessories Mains cables Spares manual Page 2 G500 DUO
4 1. Machine assembly Spares manual Page 3 G500 DUO
5 1. Machine assembly BOM Item Description Part number QTY. Note 1 500mm AB Glass cabinet assembly mm base assembly 1 3 Bracket - cabinet to base M5 Flange nut (DIN 6923) M5 x 8 hex head screw (ISO 4017) RH side panel assembly mm LH side panel assembly Rating plate 2 9 Earth sticker mm door assembly mm DS top panel assembly mm Bottom front panel Rear panel 500mm DS M5 x 12 Hex socket button head screw Document enclose envelope 1 16 Wiring diagram - UC_13A_30A_1P_3P_LCD Available for download 17 Mains cables 1 Not shown mm Glasswasher accessories Not shown Spares manual Page 4 G500 DUO
6 2. Cabinet assembly Spares manual Page 5 G500 DUO
7 2. Cabinet assembly BOM Item Description Part number QTY. Note 1 500mm AB cabinet external assembly mm AB/WS Wash/rinse system mmAB fill system mm standard drain pump system mm Primary filter kit - Pumped drain - Premium For pump drain machines only 6 500mm Primary filter kit - Pumped drain - Standard For pump drain machines only Spares manual Page 6 G500 DUO
8 3. Cabinet external assembly Spares manual Page 7 G500 DUO
9 3. Cabinet external assembly BOM Item Description Part number QTY. Note 1 500mm Standard wash cabinet - internal assembly 1 2 Control unit assembly - 500mm 6kW Premium 3 Foam seal Air pressure sensor bracket mm front water ingress plate Side water management seal - 500mm M5 Press nut Ball catch - M M12 Thin nut Overheat stat 1 Pole 85 C Thermal sensor kit M5 Flange nut (DIN 6923) M3 Flange nut (DIN 6923) Pressure sensor Wash APS tube - 500mm Spring Clip - Ø7.8mm to Ø8.3mm Earth sticker mm WS rinse APS tube UC Mains filter Spares manual Page 8 G500 DUO
10 4. Control unit assembly Spares manual Page 9 G500 DUO
11 4. Control unit assembly BOM Item Description Part number QTY. Note 1 Control board enclosure assembly ZSE mini full assembly Pole Change Over relay Terminal Block - 5 Pole - Grip Type A and 3 phase machines 5 3.5x10mm posi pan head PT screw x10mm PT screw Wiring harness - 500mm 13A/30A/3P A and 3 phase machines 8 Wiring harness - 350/400/500 UI/Door Not shown 9 WAGO 5 pole jumping bar Refer wiring diagram for quantity 10 4 Amp Fine Fuse ZSE Spares manual Page 10 G500 DUO
12 5. Filters Standard drain pump Spares manual Page 11 G500 DUO
13 5. Filters Standard drain pump BOM Item Description Part number QTY. Note 1 Wash Filter LH - 500mm Wash filter RH - 500mm - Drain Pump Spares manual Page 12 G500 DUO
14 6. Filters Premium drain pump Spares manual Page 13 G500 DUO
15 6. Filters Premium drain pump BOM Item Description Part number QTY. Note 1 LH Filter assembly RH Filter assembly Spares manual Page 14 G500 DUO
16 7. Cabinet internal assembly Spares manual Page 15 G500 DUO
17 7. Cabinet internal assembly BOM Item Description Part number QTY. Note 1 500mm Std. Cabinet assembly 1 Not available as a spare 2 2kW Wash element Wash Element Retaining Bracket M6 Flange nut (DIN 6923) Air chamber assembly kit Plate - Door stop Door Inlay RH Basket ramp LH Basket ramp M4 x 10mm Posi pan head screw M4 Nylock nut (ISO 7040) Round nutserts Includes 2x Washers & 2x M12 fine thread thin nut Spares manual Page 16 G500 DUO
18 8. Fill system Spares manual Page 17 G500 DUO
19 8. Fill system BOM Item Description Part number QTY. Note 1 Solenoid valve - 11L/min Jubilee clip - 160mm - 180mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 20mm to 32mm Jubilee Clip -25mm to 40mm M4 x 10mm Posi pan head screw Stopper end cap Air gap assembly Rinse pump inlet hose - 500mm Solenoid to air gap hose - 500mm Rinse boiler fill tube - 500mm Rinse boiler breather - 500mm DUO Spring band - Ø30mm Spring band - Ø16mm M5 Flange nut (DIN 6923) Rinse boiler assembly - 7.5L - 6kW Spares manual Page 18 G500 DUO
20 9. Rinse tank assembly Spares manual Page 19 G500 DUO
21 9. Rinse tank assembly BOM Item Description Part number QTY. Note 1 Rinse boiler - 7.5L 1 2 Manual reset thermal trip switch - 3 pole - 95 C kW element - no phile Bracket - rinse element O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) Thermal sensor kit Spares manual Page 20 G500 DUO
22 10. Air break assembly ( ) Spares manual Page 21 G500 DUO
23 10. Air break assembly BOM Item Description Part number QTY. Note 1 Air break tank Air break feeder tube Air break plug Cable cleat - No M6 x 20 hex head screw (ISO 4017) M6 Flange nut (DIN 6923) Air break seal Spares manual Page 22 G500 DUO
24 11. Rinse and wash system Spares manual Page 23 G500 DUO
25 11. Rinse and wash system BOM Item Description Part number QTY. Note 1 Wash Pump Outlet Hose 500mm Centre boss assembly Revolving rinse arm assembly - 500mm Rinse arm extension screw Rinse System Hose 500mm Jubilee clip - 32mm to 50mm Jubilee Clip - 16mm to 27mm Jubilee clip - 32mm to 50mm Jubilee Clip - 20mm to 32mm Wash pump assembly Rinse pump assembly - 500mm Secondary filter M5 Flange nut (DIN 6923) Wash & Waste outlet manifold kit mm Wash arm kit Spares manual Page 24 G500 DUO
26 12. Centre boss assembly Spares manual Page 25 G500 DUO
27 12. Centre boss assembly BOM Item Description Part number QTY. Note 1 Centre boss assembly Lock nut Spares manual Page 26 G500 DUO
28 13. Wash pump assembly ( ) Spares manual Page 27 G500 DUO
29 13. Wash pump assembly BOM Item Description Part number QTY. Note 1 Wash pump 0.58kW Wash pump bracket kW µF Capacitor Includes washer & nut 4 M6 Serrated washer M6 x 8 hex head screw (ISO 4017) Wash pump inlet hose Jubilee clip - 32mm to 50mm Jubilee clip - 30mm to 45mm M5 Flange nut (DIN 6923) Spares manual Page 28 G500 DUO
30 14. Rinse pump assembly ( ) Spares manual Page 29 G500 DUO
31 14. Rinse pump assembly BOM Item Description Part number QTY. Note 1 Rinse pump bracket µF Capacitor Includes washer & nut 3 Rinse booster pump kW M6 Serrated washer M6 x 8 hex head screw (ISO 4017) M5 Flange nut (DIN 6923) Spares manual Page 30 G500 DUO
32 mm Wash arm kit ( ) Spares manual Page 31 G500 DUO
33 mm Wash arm kit BOM Item Description Part number QTY. Note 1 Wash Arm 500mm 1 Not available as a spare 2 Seal (turbo ring) Only on Dishwasher Spares manual Page 32 G500 DUO
34 16. Drain pump assembly Spares manual Page 33 G500 DUO
35 16. Drain pump assembly BOM Item Description Part number QTY. Note 1 Drain pump bracket new Drain pump outlet hose Drain Air break kit Drain hose Drain pump - Head 90 to flow Drain pump inlet hose Wash & Waste outlet manifold kit Secondary filter Drain height sticker Jubilee clip - 30mm to 45mm Jubilee Clip -25mm to 40mm Jubilee Clip - 16mm to 27mm Jubilee Clip - 12mm to 22mm M5 Flange nut (DIN 6923) Spares manual Page 34 G500 DUO
36 17. Base assembly Spares manual Page 35 G500 DUO
37 17. Base assembly BOM Item Description Part number QTY. Note 1 500mm Base assembly 1 2 Adjuster Foot Chemical pump assembly 1 4 M5 Flange nut (DIN 6923) Earth sticker mm rear base assembly Chemical tube grommet Mains cable grommet Drain hose grommet Equipotential bonding sticker M5 x 12 Hex socket button head screw Drain blanking grommet Spares manual Page 36 G500 DUO
38 18. Chemical pump assembly Spares manual Page 37 G500 DUO
39 18. Chemical pump assembly BOM Item Description Part number QTY. Note 1 Chemical pump bracket assembly Detergent Pump Assembly Rinse aid pump assembly Spring clip - Ø8.8mm to Ø9.3mm Spring clip - Ø6.6mm to Ø7mm Detergent inlet fitting M4 Flange nut (DIN 6923) M5 Serrated washer M5 Wing Nut Spares manual Page 38 G500 DUO
40 19. Detergent pump assembly ( ) Spares manual Page 39 G500 DUO
41 19. Detergent pump assembly BOM Item Description Part number QTY. Note 1 Detergent pump housing 1 Not available as a spare 2 Detergent inlet tube Clear Tube 3 Detergent outlet tube Bottle weight kit Detergent perstaltic tube assembly Spares manual Page 40 G500 DUO
42 20. Rinse aid pump assembly ( ) Spares manual Page 41 G500 DUO
43 20. Rinse aid pump assembly BOM Item Description Part number QTY. Note 1 Rinse aid pump housing 1 Not available as a spare 2 Rinse aid inlet tube Blue Tube 3 Rinse aid outlet tube Bottle weight kit Rinse aid perstaltic tube assembly Spares manual Page 42 G500 DUO
44 21. Door assembly Spares manual Page 43 G500 DUO
45 21. Door assembly BOM Item Description Part number QTY. Note 1 Door assembly - 500mm Door magnet Door pivot pin M6 x 12 Hex socket button head screw M3 x 8 Hex socket button head screw M3 Thin Nylock nut (ISO 10511) Spares manual Page 44 G500 DUO
46 22. Top panel assembly LCD Spares manual Page 45 G500 DUO
47 22. Top panel assembly LCD BOM Item Description Part number QTY. Note 1 Crimped proximity switch assembly Door switch bracket M3 x 10 CSK hex socket head screw M3 Flange nut (DIN 6923) mm DS LCD top panel Premium UI assembly M5 Thin Nylock nut (ISO 10511) M3 Thin Nylock nut (ISO 10511) Spares manual Page 46 G500 DUO
48 23. Accessories Item Description Part number QTY. Note 1 Water supply hose mm² open basket mm² dish basket Large cutlery basket Mains cables Item Description Part number QTY. Note 1 13A mains cable kit phase mains cable kit A mains cable kit A mains cable kit Document number: Revision: A Date: 03/01/2017 Language: English Spares manual Page 47 G500 DUO
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