Machine assembly Filter & Basket supports 2-3. Hood Assembly 4-7. Wash tank 8-9. Air break assembly 10-11

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Conrad Hopkins
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0010 Revision D Rinse & Wash system 1-13 Bottom boss assembly 14-15 Top wash rinse manifold assembly 16-17 Rinse arm assembly 18-19 Base assembly

1 Spare parts list H857, H957 H857A and H957A Contents Machine assembly Filter & Basket supports - 3 Hood Assembly 4-7 Wash tank 8-9 Air break assembly Part number Revision D Rinse & Wash system 1-13 Bottom boss assembly Top wash rinse manifold assembly Rinse arm assembly Base assembly (Pressurised Tank) 0-1 Base assembly (Air Brake) - 3 Terminal Block 4-5 Rinse boiler 6-7 Wash pump assembly kW 8-9 Rinse pump assembly - 0.7kW Drain pump kit 3-33 Chemical Pumps Gravity drain kit Component tray Panel kit Packing kit 4

2 Filters & Basket supports 3 1 Page

3 Filters & Basket supports Item Description Part no. Qty Note 1 Secondary filter (Metal) Only on drain pump machines Primary filter Basket support Page 3

4 Hood assembly Machine type Assembly description Assembly part no. H857 / H957 Hood Assembly Page 4

5 Hood assembly Item Description Part no. Qty Note 1 Hood handle Hood guide Handle guide Handle guide support plate Hood M5 nut flange FNUT M8 nut dome DNUT Lever arm assembly Spring Only 1 shown 10 Magnet - Door switch Page 5

6 Lever arm assembly (Hood mechanism) Machine type Assembly description Assembly part no. All models Lever arm assembly Page 6

7 Lever arm assembly (Hood mechanism) Item Description Part no. Qty Note 1 M8 Nyloc nut Lever arm - CL Boss, lever arm - CL Boss, lever arm - CL M8 x 0mm Hex head screw Page 7

8 H857, H957, H857A & H957A Wash tank assembly Machine type Assembly description Assembly part no. H857A & H957A Wash Tank Assembly (Air Brake) H857 & H957 Wash Tank Assembly (pressurised Tank) Page 8

9 H857, H957, H857A & H957A Wash tank assembly Item Description Part no. Qty Note 1 Wash Cabinet Top wash rinse manifold assembly Exploded view on page 16 3 Secondary filter Drain pump machines only - Shown on page (item 1) 4 Drain plug Gravity drain machines only 5 Inner drain boss Auto reset thermal trip switch - 1 pole - 55ºc (normally closed) 7 Manual reset thermal trip switch - 3 pole - 85ºc (normally closed) Drain Bottle Drain pump machines only 9 Seal 80 x 10 x Gravity drain machines only 10 Nut - Drain boss Gravity drain machines only 11 O ring 6mm x 47mm Wash element 3x 1350W Element clamp ring Wash outlet boss O ring 3mm x 47mm Air pressure vessel seal Air pressure vessel Nut drain air break Drain pump machines only 19 Drain air break Drain pump machines only 0 Airbrake (WRAS approved) H857A & H957A only, see page 10 1 Seal air break M3 nut flange FNUT M5 nut flange FNUT M1 nut plastic PNUT-1 5 Hose RT 0.4 Air pressure switch hose 6 Ball - Drain air break Door switch mm Blanking cover H857 & H957 only - Not shown 1 Gravity drain machines only - Not shown Page 9

H957A & H957A Air break (WRAS approved) 00.

10 H857A & H957A Air break tank assembly Machine type Assembly description Assembly part no. H957A & H957A Air break (WRAS approved) H857A & H957A Air break (without overflow) Page 10

11 H957A & H957A Air break tank assembly Item Description Part no. Qty Note 1 Air break (WRAS approved) Air break feeder tube Cable cleat M6 x 15mm long Hex head screw SC09 5 M6 flange nut FNUT-06 6 Clip (small) 7.4.1/10 7 Clip (large) 7.4.1/1 1 8 Hose RT Silicon hose - Ø9.5mm H-09S 0.93 Water feeder hose, not shown 10 Silicon hose - Ø9.5mm H-09S 0.8 Air break breather hose, not shown 11 Silicon hose - Ø9.5mm H-3S 0.5 Rinse tank feeder hose, not shown Page 11

12 Rinse & Wash system Machine type Assembly description Assembly part no. All models Rinse and Wash system Page 1

13 Rinse & Wash system Item Description Part no. Qty Note 1 Top wash rinse manifold assembly Exploded view on page 16 Rinse arm assembly 500mm Exploded view on page 18 3 Wash arm assembly 500mm Rinse arm extension screw Bottom Wash rinse boss Exploded view on page 14 6 Jubilee clip 30mm to 45mm JCLIP Jubilee clip 5mm to 3mm JCLIP Wash pump outlet hose Rinse pump to rinse jet hose Jubilee clip 40mm to 60mm JCLIP Jubilee clip 5mm to 40mm JCLIP Page 13

14 Bottom boss assembly Machine type Assembly description Assembly part no. All models Bottom boss Page 14

15 Bottom boss assembly Item Description Part no. Qty Note 1 Centre boss (bottom) O ring - Ø3mm x Ø56mm Lock nut Seal O ring - Ø.5mm x Ø10mm Fixing plate M3 x 16mm Long - Self tapping screw Rinse arm spindle Page 15

16 Top wash rinse manifold assembly Machine type Assembly description Assembly part no. All models Top wash rinse manifold assembly Page 16

17 Top wash rinse manifold assembly Item Description Part no. Qty Note 1 Wash / Rinse manifold - Inner Seal (Turbo ring) O ring - Ø.5mm x Ø10mm Rinse arm spindle Fixing plate M3 x 16mm Long - Self tapping screw Top wash seal Wash / Rinse manifold - Outer M6 Flange nut FNUT-06 4 Page 17

18 Rinse arm assembly Machine type Assembly description Assembly part no. All models Rinse arm assembly Page 18

19 Rinse arm assembly Item Description Part no. Qty Note 1 Rinse arm - 500mm Rinse arm screw Washer Locking ring Page 19

20 H857 & H957 Base assembly (pressurised tank) Machine type Assembly description Assembly part no. H857 Base Assembly 7.5 litre x 6KW Pressurised Tank H957 Base Assembly 7.5 litre x 8.6KW Pressurised Tank Page 0

21 H857 & H957 Base assembly (pressurised tank) Item Description Part no. Qty Note 1 Machine base mm blanking cover Terminal block assembly Exploded view on page 4 4 Rinse Boiler litre x 6kW x 80 c Exploded view on page 6 Rinse Boiler litre x 8.6kW x 80 c Exploded view on page 6 5 Drain plug - Rinse tank Hose - Rinse boiler to inlet solenoid Chemical pump bracket Adjuster foot Chemical pump - Detergent Chemical pump - Rinse aid Air pressure switch Inlet solenoid valve 7.1.1/ Wash pump assembly kW Exploded view on page 8 14 M6 nut - flange FNUT M4 x 10mm long - Pan head screw SC M4 nut - flanged FNUT M4 x 10mm long - Counter sunk screw SC M3 nut Flange FNUT Jubilee clip - 0mm to 3mm JCLIP Jubilee clip - 0mm to 3mm JCLIP Drain boss Jubilee clip - 160mm to 180mm JCLIP M6 x 0mm long - Hex head screw SC per foot 4 Eye screw Page 1

22 H857A & H957A Base assembly (airbreak) Machine type Assembly description Assembly part no. H857 Base Assembly 7.5 litre x 6KW Air Brake H957 Base Assembly 7.5 litre x 8.6KW Air Brake Page

23 H857A & H957A Base assembly (airbreak) Item Description Part no. Qty Note 1 Machine base mm blanking cover Terminal block assembly Exploded view on page 4 4 Rinse Boiler litre x 6kW x 80 c For H857, exploded view on page 6 Rinse Boiler litre x 8.6kW x 80 c For H957, exploded view on page 6 5 Drain plug - Rinse tank Hose - Rinse boiler to rinse pump Chemical pump bracket Adjuster foot Chemical pump - Detergent Green bodied pump 10 Chemical pump - Rinse aid Blue bodied pump 11 Air pressure switch Inlet solenoid valve 7.1.1/ Wash pump assembly kW Exploded view on page 8 14 Rinse pump assembly - 0.7kW Exploded view on page M5 nut - flange FNUT M6 nut - flange FNUT M4 x 10mm long - Pan head screw SC M4 nut - flanged FNUT M4 x 10mm long - Counter sunk screw SC Jubilee clip - 0mm to 3mm JCLIP Jubilee clip - 160mm to 00mm JCLIP Jubilee clip - 1mm to mm JCLIP M3 nut Flange FNUT-03 4 Drain boss M6 x 0mm long - Hex head screw SC per foot 6 Eye screw Page 3

24 Terminal block assembly Machine type Assembly description Assembly part no. All models Terminal block assembly Page 4

25 Terminal block assembly Item Description Part no. Qty Note 1 Din rail - 150mm long UL 1 Terminal block - 6mm - End stop Terminal block - 6mm - Grey Terminal block - 6mm - Blue Terminal block - 6mm - End plate Terminal block - 6mm - Jumper H857 single phase only 3 phase H857& all H957 range Page 5

26 Rinse boiler Machine type Assembly description Assembly part no. H857 Rinse boiler assembly - 7.5litres x 80ºc x 6,000 watts H957 Rinse boiler assembly - 7.5litres x 80ºc x 8,600 watts Pictorially only 8.64 kw element shown Page 6

27 Rinse boiler Item Description Part no. Qty Note 1 Rinse boiler litres Rinse element - 3 x,000 watt H857 only, not shown Rinse element - 3 x,880watt H957 only 3 Bracket - Rinse element O-ring seal - Ø6mm x Ø47mm M5 nut - Flange FNUT M4 nut - Flange FNUT Manual reset thermal trip switch - 3 pole - 105ºc (normally closed) M3 nut - Flange FNUT Auto reset thermal trip switch - 1 pole - 55ºc (normally open) 10 Auto reset thermal trip switch - 1 pole - 80ºc (normally closed) End cap Only on none air break machines Page 7

Wash pump assembly - 0.74kW Machine type Assembly description Assembly part no.

28 Wash pump assembly kW Machine type Assembly description Assembly part no. All models Wash pump assembly kW (50Hz) Page 8

29 Wash pump assembly kW Item Description Part no. Qty Note 1 Wash pump kw (50Hz) Only fitted to 50Hz units Wash pump kw (60Hz) 9.6.0/BX1 Only fitted to 60Hz units (USA) Bracket - Pump 0.74 kw Capacitor - 10µF M5 x 8mm long - Hex screw SC Hose - Wash pump inlet Wash outlet O-ring seal - Ø3mm x Ø47mm Jubilee clip - Ø40mm to Ø60mm JCLIP M5 star washer W014 4 Not shown Page 9

30 H857A & H957A Rinse pump assembly - 0.7kW Machine type Assembly description Assembly part no. H857A & H957A Rinse pump assembly - 0.7kW (50Hz) Page 30

31 H857A & H957A Rinse pump assembly - 0.7kW Item Description Part no. Qty Note 1 Rinse pump kw (50Hz) Only fitted to 50Hz units Rinse pump kw (50Hz) 9.7.0/BX1 Only fitted to 60Hz units (USA) Bracket - Pump 0.7 kw Capacitor - 5µF M5 Star washer W014 5 M5 x 8mm long - Hex screw SC011 Page 31

32 Drain pump models only Drain pump kit Machine type Assembly description Assembly part no. All models Drain pump kit Page 3

33 Drain pump models only Drain pump kit Item Description Part no. Qty Note 1 Inner drain boss Drain bottle Jubilee clip - Ø5mm to Ø3mm JCLIP Hose - Drain pump inlet Jubilee clip - Ø5mm to Ø40mm JCLIP Drain pump DP 1 7 Hose - Drain ABT inlet Nut - Drain air brake Drain air brake Hose - Drain pump outlet Jubilee clip - Ø40mm to Ø60mm JCLIP Drain boss Jubilee clip - Ø1mm to Ømm JCLIP End Cap Waste hose Located on outside of the machine 16 Jubilee clip - Ø30mm to Ø45mm JCLIP Located on outside of the machine Page 33

34 Chemical Pumps Machine type Assembly description Assembly part no. All models Chemical Pump assembly

35 Chemical Pumps Item Description Part no. Qty Note 1 Pump body - rinse aid Pump body - detergent On machines with Detergent pump only 3 Peristaltic tube - rinse aid Peristaltic tube - detergent On machines with Detergent pump only 5 Plastic pump cover Pump mounting bracket PVC tube RT 6M 8 Bottle weight Cable tie CT-06 4 Not shown

36 Gravity drain models only Gravity drain kit Machine type Assembly description Assembly part no. Gravity drain models only Gravity drain kit Page 36

37 Gravity drain models only Gravity drain kit Item Description Part no. Qty Note 1 Inner drain boss Seal 80 x 10 x Nut - Drain boss Jubilee clip - Ø30mm to Ø45mm JCLIP Waste hose Page 37

38 Component tray Machine type Assembly description Assembly part no. H857 & H957 Component tray assembly H857A & H957A Component tray assembly Page 38

39 Component tray Item Description Part no. Qty Note 1 Control panel Latching switch Indicator lamp - Red Indicator lamp - Green Indicator lamp - Amber Indicator lamp - Blue Contactor - 3 pole change over CONT Cycle timer - 1 ½ & 3 minute Circuit breaker - 8 Amp TCB M3 nut - Flange FNUT-03 1 Page 39

40 Panel kit Machine type Assembly description Assembly part no. All models Panel kit Page 40

41 Panel kit Item Description Part no. Qty Note 1 Side Panel Front panel Fascia Sticker Hydro H857 - Gravity drain only Fascia Sticker Hydro Drain pump H857 - Drain pump only Fascia Sticker Hydro 957 H957 - Gravity drain only Fascia Sticker Hydro Drain pump H957 - Drain pump only 4 M5 x 1mm hex head screw SC Rear panel Spider clips 7..41/1 10 Not Shown 7 Rear panel screws SC10 10 Non Shown Page 41

42 Packing kit Machine type Assembly description Assembly part no. All models Packing kit - Item Description Part no. Qty Note 1 Bottle weight 7.7.1/4 Grey rigid tube 7.7.1/4A 3 Water supply hose Water supply hose (WRAS approved) X Air break machines only 4 Basket (glass) - 500mm² 700GBP 1 5 Basket (dish) - 500mm² 700DRP 1 6 Basket (cutlery) - 500mm² CBP 1 7 Manual - Operators & installation English version 8 Your essential pre-install check list INS-07 1 English version 9 Good practice guide INS-08 1 English version 10 Your final installation check list INS-09 1 English version Page 4

44 Classeq is a trading name of Classic Glass & Dishwashing Systems Ltd Classic Glass & Dishwashing Systems Ltd Winterhalter House Roebuck Way Knowlhill Milton Keynes MK5 8WH Spares department spares@classeq.co.uk Service department service@classeq.co.uk

CLASSEQ LTD. Spares manual P500A

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