KP151E Pan Washer Pre Spare Parts Manual
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1 KP151E Pan Washer Pre-2011 ELECTROMECHANICAL SWITCHES SIMPLE BODY VERSION LOWER AND UPPER VERSION TYPE: 17R Accessories BOOSTER PUMP DVGW DETERGENT DISPENSER DRAIN PUMP BREAK TANK Spare Parts Manual S/N: Valid from:11/2005 Rev.: 4.0 Dishwashers Direct Ltd Deep Furrow Avenue, Carlton, Nottingham, NG4 1RS, UK Tel Fax generaloffice@dishwashers-direct.com

2 1.1 Voltage codes Volt A D F G H K L M P R U V W Voltage code 3/N/PE~ V 50-60Hz 3/PE~ V 50-60Hz 2/PE~ V 50-60Hz 3/N/PE~415V 50-60Hz 3/PE~ V 50-60Hz 3/PE~ V 50-60Hz 3/PE~415V 50-60Hz 3/PE~440V 60Hz 1/N/PE~ V 50-60Hz 2/PE~ V 50-60Hz 1/N/PE~240V 50-60Hz 3/PE~240V 50-60Hz 1/N/PE~ V 50-60Hz 1.2 Product codes Product code Model codes em e mc uw Type codes 17R Accessory codes bp dvgw dd dp bt Full name ELECTROMECHANICAL SWITCHES ELECTRONICAL SWITCHES SIMPLE BODY VERSION LOWER AND UPPER VERSION 17R BOOSTER PUMP DVGW DETERGENT DISPENCER DRAIN PUMP BREAK TANK 5

3 _022_e 6

4 ID P-code SN from SN to Mod. Acces. Volt Description Module:General body parts Back panel Body Right/left lower splash guard Foot Overflow pipe Overflow pipe Elbow 1¼" /A - A,H,K,L,P,R,U,V heating element 2,7/2,94KW 230/240V Upper splash guard Chimney splash guard Right back panel Left back panel Base Right internal slide /A - Left internal slide Sleeper holder-filter Surface half-filter Half-filter with hole Stainless steel filter Reed-holder Gasket 17x25x2 (minimum 10 pieces) /A - Reed-holder spacer Sensor Nut Drain coupling Gasket 75x58x2 (minimum 2 pieces) Drain pipe nut /A - Cable sheath em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 7

5 _022_e 8

6 ID P-code SN from SN to Mod. Acces. Volt Description Module:General body parts DEM 40 O-ring (minimum 2 pieces) Left splash guard em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 9

7 _120_e 10

8 ID P-code SN from SN to Mod. Acces. Volt Description Module:Lockup system Door with steel handle Lower door Upper door Levers support Pin Door rod Stainless steel handle /B - Door hinge /A - Pin for door Door magnet em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 11

9 _017_e 12

10 ID P-code SN from SN to Mod. Acces. Volt Description Module:Control panel and switches /C - em Control panel em Thermometer em Lamp, transparent em Pilot light support em Push button support em 16A unipolar switch em 16A switch em 16A bipolar switch em 16A bipolar switch /A - em 16A bipolar switch em Square grey single support em Square black single support em Green-orange cam roll em Green ON-OFF push button em Blue ON-OFF push button em Yellow ON-OFF push button em Green time selector switch em Blue time selector switch em Yellow time selector switch em Green push button em Blu push button em Yellow push button em Green cover em Green start push button em Blue start push button em Yellow start push button em dp Green drain pump push button em dp Blu drain pump push button em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 13

11 _017_e 14

12 ID P-code SN from SN to Mod. Acces. Volt Description Module:Control panel and switches em dp Yellow drain pump push button em Grey plug em Black plug /B - em dp Pilot light em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 15

13 _011_e 16

14 ID P-code SN from SN to Mod. Acces. Volt Module:Electric control components Description em A,H,K,P 120/240" timer with thermostop em A,H,K,P Filter F /1 - em A,H,K,P 0-90 C thermostat em A,H,K,P Thermostat em A,H,K,P Contactor 230 V /B - em F,G,L,R,U,V Contactor 240V 50/60Hz (for boiler heat.elem.>3kw) em A,H,K,P Contactor 25A/12A 4NA 230V em Electric component panel em Clamp em Clamp em A,G Power supply cable 5x4x em D,F,H,K,L,M,R,V 4x6 flame-retardant cable em dp Bipolar relay in deviation em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 17

15 _005_e 18

16 ID P-code SN from SN to Mod. Acces. Volt Description Module:Solenoid valve group Solenoid valve 820 N.C. - Pression reducing valve em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 19

17 06_003ae

18 ID P-code SN from SN to Mod. Acces. Volt Description Module:Break Tank em bt Break tank assembly /A - em bt pressure switch /D - em bt A,F,G,H,K, Booster pump 220/240V - body pumps in plastic L,P,R,U,V em bt BT long pipe L= em bt BT middle pipe L= em bt BT small pipe L= em bt 12x20 EPDM rubber hose em bt PVC WRAS rubber hose em bt 4,5x9 EPDM rubber hose em bt 5 uf condenser - 450V /V - em bt Scroll /S - em bt Rotating seals /T - em bt OR O-ring /U - em bt Pump rotor em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 21

19 _005_e 22

20 ID P-code SN from SN to Mod. Acces. Volt Description Module:DVGW dvgw DVGW assembly dvgw 12/22 clamp (minimum 3 pieces) em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 23

21 Rif _003_e 24

22 ID P-code SN from SN to Mod. Acces. Volt Description Module:Rinse aid dispenser group Tecnopro non return valve Ø22 O-ring Membrane Spring Rinse aid pump Counter-weight Suction filter (minimum 3 pieces) em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 25

23 _004_e 26

24 ID P-code SN from SN to Mod. Acces. Volt Description Module:Boiler group Gasket OR 6225 (minimum 5 pieces) Boiler A,F,G,H,K,L,P,R,U Heating element 6/6,53KW 230/240V 3,V A,F,G,H,K,L,P,R,U Heating element 9/9,8KW 230/240V 3,V Insulation boiler Ø160 end piece (minimum 2 pieces) em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 27

25 _003_e 28

26 ID P-code SN from SN to Mod. Acces. Volt Description Module:3 ways connection Ø12 mm plastic 3 ways connection Clamp (minimum 3 pieces) Rinse pipe Pipe-gasket em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 29

27 _108_e 30

28 ID P-code SN from SN to Mod. Acces. Volt Description Module:Wash pump uw A,F,H,K,P wash pump 2,7Hp/2kW 50Hz /M - uw Delivery side pipe coupling /A - uw Suction pipe coupling uw Wash ramp /A - uw Lower delivery wash pipe uw 30/45 clamp (minimum 2 pieces) uw 50/70 clamp (minimum 2 pieces) uw clamp (minimum 2 pieces) em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 31

29 SEKO GERMAC PLASS CONT LANG _004_e 32

30 ID P-code SN from SN to Mod. Acces. Volt Description Module:Dosing detergent group dd Seko detergent pump dd Counter-weight dd Suction filter (minimum 3 pieces) dd Steel injector dd OR O-ring (minimum 2 pieces) dd Nut m12x1 (minimum 2 pieces) dd Ø 10 Seko thermoplastic pipe dd Germac detergent pump /E - dd Ø 8 Germac thermoplastic pipe /A - dd Ø 10 PLAS CONT thermoplastic pipe dd PLAS CONT detergent pump /L - dd LANG detergent pump em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 33

31 15_006_e

32 ID P-code SN from SN to Mod. Acces. Volt Description Module:Drain pump group dp Pump support dp 5 uf condenser /A - dp A,F,G,H,K,L,P,R,U,V Drain pump 0,10Hp/190W 230V 50Hz dp 25/40 clamp (minimum 2 pieces) dp 20/32 clamp (minimum 2 pieces) dp 30/45 clamp (minimum 2 pieces) dp Ø28 top wash pipe em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 35

33 _001_e 36

34 ID P-code SN from SN to Mod. Acces. Volt Description Module:Pressure switch group with air trap mc Pressure switch /C - mc Air trap mc Gasket 14x8x1,5 (minimum 10 pieces) mc Nut M8 (minimum 10 pieces) mc Pressure tube EPDM 4,5x9 em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 37

35 Spare parts 38 17_128_e

36 ID P-code SN from SN to Mod. Acces. Volt Description Module:Turret group with rotating arms M8 stainless steel nut (minimum 10 pieces) Lower tie rod x24x2 O-ring (minimum 5 pieces) x16 steel plane washer (minimum 20 pieces) OR 112 NBR O-ring (minimum 10 pieces) Ø10 rubber-holder (minimum 2 pieces) /A - Grey wash/rinse lower distributor OR 4150 O-ring (minimum 10 pieces) Ring nut connection Steel pipe coupling Lower extension axle /A - Lower wash bell-shape Rinse axle extension Spacer for hub Nut for wash arm bearing Wash arm bearing Stainless steel wash rotor Rinse axle Rinse arm centre boss Rinse arm screw Right rinse arm stainless steel Left rinse arm stainless steel. Off centre middle jet Top/lower rinse arm complete Stainless steel rinse nozzle Rinse arm plug Top rinse axle Stainless steel turret Rinse elbow em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 39

37 Spare parts 40 17_128_e

38 ID P-code SN from SN to Mod. Acces. Volt Description Module:Turret group with rotating arms OR 3137 NBR O-ring (minimum 3 pieces) " 1/4 ring nut OR 147 NBR O-ring (minimum 5 pieces) /B - Stainless steel group fixing screw /A - DVGW hole O-ring /A - Ø10 pipe fitting 3/8x3,5 nut 19 hexagonal OR 112 NBR O-ring (minimum 10 pieces) Ø10 rinse pipe fitting Top rinse pipe Pipe-pass O-ring em=electromechanical SWITCHES, mc=simple BODY VERSION, uw=lower AND UPPER VERSION 17R=17R bp=booster PUMP, dvgw=dvgw, dd=detergent DISPENCER, dp=drain PUMP, bt=break TANK A=3/N/PE~ V 50-60Hz, D=3/PE~ V 50-60Hz, F=2/PE~ V 50-60Hz, G=3/N/PE~415V 50-60Hz, H=3/PE~ V 50-60Hz, K=3/PE~ V 50-60Hz, L=3/PE~415V 50-60Hz, M=3/PE~440V 60Hz, P=1/N/PE~ V 50-60Hz, R=2/PE~ V 50-60Hz, U=1/N/PE~240V 50-60Hz, V=3/PE~240V 50-60Hz, W=1/N/PE~ V 50-60Hz 41

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