MODELS CMA-180/180TALL Including 480V MACHINES PARTS MANUAL Rev 2.08A

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1 MODELS CMA-180/180TALL Including 480V MACHINES PARTS MANUAL Rev 2.08A C M A D I S H M A C H I N E S K N O T T A V E N U E GARDEN GROVE, CALIFORNIA FAX

2 TABLE OF CONTENTS MODEL CMA PARTS MANUAL INITIAL PARTS KIT # EXPLODED VIEW DRAWINGS Straight Frame System Assembly Corner Frame Assembly Drain System Assembly Plumbing System Assembly Wash Spray System Final Rinse System CMA-180 Door Handle Assembly Corner Door Handle Assembly Pump System Assembly Old Wash Tank Heater (Square Flange) Old Booster Heater (Square Flange) New Wash Tank Heater (Triangular Flange) New Booster Heater (Triangular Flange) Control Box Assembly Control Box Assembly Unique Parts For CMA-180TS Unique Parts For CMA-180TC Unique Parts for CMA-180T Split Door POWER SWITCH BULB REPLACEMENT INSTRUCTIONS CONVERSION KIT CORNER TO STRAIGHT # CONVERSION KIT STRAIGHT TO CORNER # Model CMA-180 Parts Manual Rev. 2.08A page 2

3 1. Parts Manual 1.1 Initial Parts Kit # Qty ^CMA-180 Drain Stopper O-ring Pump Assy. 115/220V 60Hz (Open) Pump Seal Kit ^Rinse Arm w/ Bearings ( UC) ^Spray Arm Assy CMA180 w/bearing&plug ^Spray Base Pull Lock Pin Contactor 208/240V 20 Amp DP Micro Switch Illuminated Plug CMA-180/44 P Power Switch Red 250V Toggle Switch DPDT 15 Amp/Delimer Timer Motor Assy 60 Sec 220V/60Hz Roller Door Switch Door Spring Ice Cube Relay 220V 12 Amp /4 Water Solenoid Repair Kit JE /4 Vac Breaker Rep Kit Watts Solenoid Coil JE 220V (3/4 & 1/2) Thermometer (Capillary) Counter - Face Mount 220V/50Hz Toggle Switch (Momentary) Screw Term Contactor 60 Amp 3 Pole Contactor 30 Amp ^SS Final Rinse Spray Jet SS Heater Thermostat ^Immersion Heater 240V/12kW T-Flange ^Liquid Level Switch-Long-D Flat Pressure Gauge Immersion Heater 6kW V T-Flange Hi Limit Switch 250 Deg 1 Model CMA-180 Parts Manual Rev. 2.08A page 3

4 1.2. Exploded View Drawings Straight Frame System Assembly Stand ¼ SS Washer Front door Handle ¼ -20 Nylon Lock Nut Door Bullet Feet E Z Door Glide Wash Tank Heater Cover Door Guide Booster Heater Cover Door Stop /4-20 X 5/8 Hex Bolt Door Latch Bracket Wrapper 7A Door Latch Bracket Pan Open Door Latch Door Panel Splash Guard Tray Track (Set) 25A Door Service Splash Guard Strainer Basket Front Door Safety Bracket Scrap Tray Body Right Door Safety Bracket Scrap Trap Drawer x1-1/2 ppanhead Screw Scrap Trap Holder Nylon Lock Nut Overflow /4-20 X 1 SS Hex Bolt Overflow Gasket Door Handle Spacer (Small) ¼-20 x 1/2 Trus Bolt S/S Scrap Trap Lid Splash Shield - lever side Model CMA-180 Parts Manual Rev. 2.08A page 4

5 Corner Frame Assembly Stand Overflow Door Panel Corner Overflow Gasket Door ¼ -20 x 1/2 Hex Head Bolt E Z Door Glide ¼ SS Washer Door Guide ¼ -20 Nylon Lock Nut Door Stop Bullet Feet Air Gap Baffle Wash Tank Heater Cover ¼ 20 x ½ Truss Head Bolt Booster Heater Cover Tray Track Tray Track Rail Strainer Basket /32 x 5/8 Pan Head Screw Scrap Trap Body /32 Lock Nut Scrap Trap Drawer Wrapper Scrap Trap Holder Pan S/S Scrap Trap Lid Model CMA-180 Parts Manual Rev. 2.08A page 5

6 Drain System Assembly * includes Drain Tee Casting /16 18x1 Hex Head Bolt Drain Tee Gasket /16-18 Nylon Lock Nut Drain Stopper O Ring PVC Slip x MIPT Adapter * Drain Stopper x 4 PVC Tubing Drain Linkage PVC Slip x Slip 90 Ell Drain Linkage Spacer x 6 PVC Tubing ¼-20 Nylon Lock Nut PVC Tee SxSxS Drain Lever x 3 PVC Tubing ¼ -20x1 ½ Hex Head Bolt No Hub /16 S/S Washer Model CMA-180 Parts Manual Rev. 2.08A page 6

7 Plumbing System Assembly Vacuum Breaker ¾ Watts 11C Water Sol Plunger G Style 1A Pan Head Screw SS 6-32 x 1/4 11D Water Sol Repair Kit JE ½ 1B Vacuum Breaker Brass Bonnet Strainer Ball Valve 3/4 1C Vacuum Breaker Repair Kit ¾ ¾ Ball Valve Repair Kit 1D Vacuum Breaker Cap Nipple Brass 2/4 x Nipple SS ¾ Close Nipple ½ x 1 ½ Elbow FXF Brass ¾ Final Rinse Plumbing Nipple ¾ x 5 ½ Brass /8 Compression Ftg. Ring Jamb Nut Brass ¾ /8 Compression Ftg. Nut Pressure Regulator ½ Water Sol Valve ¾ 220V JE Brass Tee ¾ x ¾ x ½ FXFXF 19A Water Sol Repair Kit JE ¾ Bushing ½ x ¼ Brass 19B Water Sol Valve Bonnet ¾ Pressure Gauge Thermometer Bracket Water Sol Valve 1/2 220V JE-C Thermometer Wash 11A Water Sol Valve Coil 220V Thermometer Rinse 11B Water Sol Valve Bonnet ½ Model CMA-180 Parts Manual Rev. 2.08A page 7

8 Wash Spray System Manifold Nylon Lock Nut ¼ 20 * Lower Spray Base Assembly Hex Head Bolt ¼ -20 x5/8 ** Upper Spray Base Assembly Hex Head SS Bolt Wash Spray Arm Spray Base Lock Pin Spray Arm End Plug SS Spray Base Gasket Spray Base O Ring Compression Gasket Truss Head Bolt ¼ -20 x1/ Comp. Fit.x1 MIP SS SS Washer ¼ Base Quick Release W/Nipple ** Includes Items 11,12 & 6 * Includes Items 11, 12 & Spray Arm Bearing Model CMA-180 Parts Manual Rev. 2.08A page 8

9 Final Rinse System *8A replace 8 only on the machines without booster heater ½ Vacuum Breaker Watts 9A /8 Male Plug 1A ½ Vacuum Brkr Kit- Watts Final Rinse Elbow Assy. 1B ½ Brass Bonnet Square Manifold Gasket 1C ¾ Vacuum Breaker Cap SS Inlet Booster Heater Plumbing 1D x ¼ SS Pan Head Screw Final Rinse Manifold /8 SS Tubing ½ Brass Plug /8 Comp x ½ MIP Elbow ½ Tee F x F x F 3A Comp Fitting Nut Rinse Arm SS End Plug Bearing Gasket Rinse Arm w/bearing Outlet Booster Heater Plumbing /4-20 X 3/4 Bolt ½ S.S. Close Nipple SS Washer 5/ Nipple SS ½ x 5 ½ ¼ -20 Nylon Lock Nut /8 OD.049 Wall Tubing Water Inlet 8A* Booster Heater Bypass Line Comp Fitting Sleve Mixing Chamber SS Water Inlet L.T. Model CMA-180 Parts Manual Rev. 2.08A page 9

10 CMA-180 Door Handle Assembly Door Handle Door Handle Spacer (Small) Right Door Handle Support Door Handle Spacer (Large) Door Spring Extension Rod Door Handle Cap Door Spring Left Door Handle Support Door Stop ¼ -20x1/2 Hex Head Bolt Door Handle Link Door Switch Bracket (8-08) Turn Buckle Door Switch Actuator (8-08) /16 SS Washer Door Roller Switch Cotter Pin Connector Door Roller Switch ¼ -20 x ½ Hex Head screw Door Rod Spacer ¼ SS Washer AWG Switch Cord ¼ -20 Nylon Insert Lock Nut Model CMA-180 Parts Manual Rev. 2.08A page 10

11 Corner Door Handle Assembly Door Handle Door Handle Spacer (St) Door Handle Mntg Plate Lg Door Handle Spacer (Lg) 2A Door Handle Mntg Plate St ¼-20 x 1 ¾ Hex Head Bolt Door Spring Extension /16 SS Washer Door Spring ¼ -20x1/2 Hex Head Bolt Door Door Handle Cap Door Handle Link /16-18x3/4 Hex Head Bolt Turn Buckle Limit Switch Door Bracket /16-18 Nut Door Panel Corner ¼ -20x1/2 Truss Head Bolt Air Gap Corner Cotter Pin Door Switch Bracket (8-08) Door Stop Connector Door Roller Switch ¼ SS Washer AWG Switch Cord ¼-20 Nylon Lock Nut Model CMA-180 Parts Manual Rev. 2.08A page 11

12 Pump System Assembly Pump Motor 1 HP115/230V Pump Motor 1 HP230/460V Slip Joint Nut Gasket Small Pump Base Compression Nut (2.5) /8-16 x 34 Hex Head Bolt ¼-20 x 1/2 Hex Bolt 3A /8-16 x 1 ½ Stud ¼ SS Washer Pump Seal Kit ¼ -20 Nylon Lock Nut Pump O Ring /8 Male Plug Impeller SS *14 Assy Pump Assy Pump Cover Slip Joint Nut Friction Ring * Includes Items 1,2,3,4,5 and 6 Model CMA-180 Parts Manual Rev. 2.08A page 12

13 Old Wash Tank Heater (Square Flange) Wash Tank Heater 5KW 3PH Wash Tank Heater 7KW 3PH 1A Heater Thermostat Liquid Level Switch Liquid Level Switch Shield Hi-Limit Switch - Wash 250 Degrees /8 Probe Hole Plug Wash Tank Heater Gasket Model CMA-180 Parts Manual Rev. 2.08A page 13

14 Old Booster Heater (Square Flange) Booster Tank Nylon Lock Nut 5/ Washer SS 5/16 ** Immersion Heater 12KW 3PH 4A Thermostat 12KW Heater Hi-Limit Switch-Booster 250 degrees * Booster Heater Shield* Booster Heater Gasket Complete Assembly /4 Comp x 1/4 MIP Fitting *For Straight Through Applications Only. **Includes Gasket # Model CMA-180 Parts Manual Rev. 2.08A page 14

15 New Wash Tank Heater (Triangular Flange) Heater 6kW 220V Triangular Flange Heater 6kW 480V Triangular Flange 1A Heater Thermostat Liquid Level Switch Liquid Level Switch Shield Hi-Limit Switch - Wash 250 Degrees /8 Probe Hole Plug Gasket for Triangular Flange Heater Model CMA-180 Parts Manual Rev. 2.08A page 15

16 New Booster Heater (Triangular Flange) Booster Tank Nylon Lock Nut 5/ Washer SS 5/ V 12KW Triangular Immersion Htr 480V 12 kw Triangular Immersion Htr 4A Thermostat 12KW Heater Hi-Limit Switch-Booster 250 degrees * Booster Heater Shield* Gasket for Triangular Flange Heater Complete Assembly /4 Comp x 1/4 MIP Fitting Model CMA-180 Parts Manual Rev. 2.08A page 16

17 Control Box Assembly Transformer Box Transformer 480V - 240V Fuse Holder - Inline Fuse 1.25 Amp 230V Slow Blow Fuse 1.50 Amp 600V Slow Blow Fuse Clip 2-Poll, Pressure Plate Transformer Box Lid /8 Truss Head Screw Model CMA-180 Parts Manual Rev. 2.08A page 17

18 Control Box Assembly CMA-180 Control Box Body 17E Amp Terminal Block-Natural Toggle Switch Rubber Boot 17F Amp Terminal Block-Green 3 1* Timer CMA Counter Face Mount 220V 3A Timer Motor Pan Head Screw 8-32 x 1/2 4 1(2*) Ice Cube Relay 220V Lock Nut Ft Conduit ¾ Sealtite Power Switch 6 6 Ft Conduit ½ Sealtite Keyless Lock 7 2 Ft Conduit 3/8 Sealtite Rocker Switch Auto Fill St-3/4 Straight Connector Motor Contactor 208/240V 20A St-1/2 Straight Connector Pan Head Screw 8-31 x St-3/8 Straight Connector #10 Brass Washer Delimer Switch DPDT 15A Control Box Sponge Long Toggle Switch Momentary (Screw Terminal) 27A Control Box Sponge Short Nylon Lock Nut ** Contactor 60A 3 Pole 220V Mountain Din Rail Dip Switch Timer 230V Fuse 3A/250V Slow Blow Heater Contactor 30 Amp Pan Head Screw x 5/ Door Roller Switch Connector Terminal Block Assembly Door Roller Switch 17A Amp Terminal Block-Red Ground Block 17B Amp Terminal Block-Black Illuminated Plug 17C Amp Terminal Block-Natural Control Panel Label CMA D Amp Terminal Block-Blue Control Box Lid * Includes timer motor p/n and microswitch ** Only for the machines with booster heater Model CMA-180 Parts Manual Rev. 2.08A page 18

19 Unique Parts For CMA-180TS Door Guide Material Pump Cover Large Scullery Door Impeller 4-1/ Scullery Door Guide Pump Base Scullery Wrapper Pump Gasket Door Handle S Transfer Hose 1" Reinf Door Handle Link S Slip Joint Nut O Ring Door Spring Extension Rod Slip Joint Nut 11/2 x 1/ Booster Water Line Wrap Support Brkt-R Wrap Support Brkt-L Final Rinse Manifold Door Switch Bracket (8-08) " MPT x 1" Barb Brass Door Switch Actuator CMA- 180T (1-10) Manifold Door Spring - Heavy Duty /2 x1-1/4 Adapter Model CMA-180 Parts Manual Rev. 2.08A page 19

20 Unique Parts For CMA-180TC Door Panel Scullery Corner Manifold Door Guide Material /2 x1-1/4 Adapter Scullery Door Pump Cover Large Scullery Door Guide Impeller 4-1/ Scullery Wrapper Pump Base Limit Switch Door Bracket Pump Gasket Door Handle Link S Transfer Hose 1" Reinf Door Handle S Corner Wrap Support Brkt-R Booster Water Line Door Spring - Heavy Duty Final Rinse Manifold Door Extension Link " MPT x 1" Barb Brass Model CMA-180 Parts Manual Rev. 2.08A page 20

21 Unique Parts for CMA-180T Split Door STR/COR STR/COR 1 1/ Door Safety Brkt. Left 8 1/ Wrapper 2 1/ Door Safety Brkt. Right 9 6/ Door Stop 3 1/ Open Door Latch 10 0/ Corner Panel Wrap 4 6/ EZ Glide Door Gide /1 5 6/ EZ Glide Door Gide / Wrap Support Brkt-R Wrap Support Brkt-L Door Spring - Heavy Duty 6 3/ Small Door Door Extension Link 7 3/ Large Door Model CMA-180 Parts Manual Rev. 2.08A page 21

22 2. Power Switch Bulb Replacement Instructions NOTE: For Old Style Machines ONLY -- Manufactured prior to May 2002 TO REPLACE BULB 1. Using a 5mm-screw driver dismount the light module from the actuator as shown in illustration 1 & Replace the burnt bulb with a new one by twisting the bulb 90 degrees. 3. Mount the light module by snapping it onto the actuator as shown in illustration 3. Model CMA-180 Parts Manual Rev. 2.08A page 22

23 Conversion Kit Corner to Straight # INSTRUCTIONS: 1. Open dishmachine doors to their highest position so that there is little spring resistance on the door handle. Remove hardware holding the door handle to the door linkage. Save all the washers and spacers. With the door handle in UP position, lift spring and remove from extension rod. Remove the nut attaching the eyebolt and save all hardware. 2. To remove the door handle, simply unscrew the four bolts holding the door handle mounting plates and slide the complete assembly up and off of the cabinet. Use the bolts, nuts and washers to plug the holes in the back of the cabinet. 3. Remove door panel & hardware from left side of machine, and install door guides from kit. Remove front door and relocate to left side of machine. The service door will be used to seal off this side of machine. Remove bolt located on top right hand corner of the wrapper and use it to mount service door latch bracket. Relocate tray track guide to front service door side of tray track. 4. Using provided nuts, bolts and washers; mount the left and right door handle supports on the back of the cabinet. Insert the eyebolts into the brackets on the back of the dishmachine stand and screw the nuts on just enough to hold them in place. Hook both door springs and door spring extension rods on to the door handle and secure them with the washers and cotter pins. Then simply rest the door handle on the door handle supports. (You may have to lift the door handle to reach the handle supports.) 5. Swing the door handle downwards to reach the door linkages; and using the two provided bolts and existing washers and spacers, attach the door linkages to the door handle. Adjust the tension in the spring by tightening the nuts under the eyebolt bracket so that the doors can slide up and down freely. Mount the provided door handle grips on the ends of the door handle. 6. Eyebolt adjustment nuts should be adjusted to the point the doors begin to lift from a closed position. Both eyebolts should be adjusted the same. SEE Illustration #1 for the proper location of all door handle hardware for CMA 180-S. 7. Illustration #2 shows CMA 180-S and CMA 180-C door handle assembly. Back View ILLUSTRATION #2 ILLUSTRATION # EZ Glide Door Guide Door Spring Extension Rod /16-18 x 7 Eyebolt Door Handle /16-18 SS Nut L.H. Door Handle Support R.H. Door Handle Support Door Handle Grip ¼ SS Washer Cotter Pin Service Door 11A Door Handle Door Latch Bracket 12A Latch Bracket with Nut Open Door Latch Door Glide ¼ 20 Nylon Lock Nut Door Splashguard-Straight Service Door Splashguard-S Spacer Small ¼ -20 x 1 SS Hex Head Bolt Tank Plug Model CMA-180 Parts Manual Rev. 2.08A page 23

24 Conversion Kit Straight to Corner # INSTRUCTIONS: 1. Open dishmachine door to its highest position so that there is little spring resistance on the door handle. Remove hardware that holds the door handle to the door linkage. Save all the washers and spacers. Swing the door handle towards the back of the dishmachine and dismount it from the door handle support brackets. Remove the two nuts attaching the eyebolts and save the door springs. 2. Remove the two (2) door-handle support brackets on the back of the cabinet and plug the four holes with original hardware. Remove front door and replace with left door. Remove door guides on left side of machine and attaché item No. 9 door panel-cover. The left door will now be at the front of the machine. Remove and relocate service door splashguard to left side of machine. Remove door latch for service door. The door latch is not needed on the CMA 180-C. 3. With left door facing the front, door panel on the left, and service door splashguard in place, we are now ready to install the door handle. 4. Using provided door handle, door handle mounting plates, 5/16 bolts, nuts and washers; install the door handle as shown in Illustration #1. Match the mounting plate holes to the cabinet holes and insert all bolts to ensure that the door handle and mounting plates are aligned. Then secure the mounting plate with nuts and washers. Note: You may install one of the mounting plates first, then insert the door handle pivot post in and mount the other mounting plate last. 5. Attach the provided extension rod to the back of the door handle. Attach one eyebolt to the frame with existing hardware, along with two springs together. Pivot the door handle, positioning handle straight up. You may now connect loop of 2 nd spring to the door extension rod. Pull handles forward and down and attach to the door links. 6. Adjust the nut on the eyebolt until the doors begin to lift then back off two turns. See Illustration #2 for proper location of all door handle hardware included on CMA 180C. 7. Illustration #3 shows CMA 180-S and CMA 180-C Door Handle Assembly. ILLUSTRATION #1 Back View ILLUSTRATION # Door Handle Door Hdl. Mtng. Plate-Long 2A Door Hdl. Mtng. Plate-Short Door Spring Extension /16 18 Nut /16 SS washer Cotter Pin Door Handle Grip /16-18 x ¾ Hex Head Bolt Door Panel-Cover Roller Switch Bracket Air Gap Baffle CMA 180C ILLUSTRATION #3 Back View Note: Door handle mounting plates come in two sizes. Longer is mounted on back-right side. Model CMA-180 Parts Manual Rev. 2.08A page 24

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