SECTION 6: PARTS SECTION

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1 PREWASH & WASH PUMP WELDMENTS Intake Suction Scoop Weldment Prewash Intake Strainer Weldment Wash Pump Weldment Prewash Strainer Bracket Prewash Pump Weldment AJ-76/AJ-90 Left to Right models: Prewash Pump Weldment AJ-76/AJ-90 Right to Left models: Scoop, Intake Suction Wash Weldment Pump Discharge Weldment Gasket Wash Pump Weldment Prewash Pump Weldment AJ-76CGP Left to Right model Prewash Pump Weldment AJ-76CGP Right to Left model

2 PREWASH ARM/UPPER WASH ARM ASSEMBLY Replacement Kit Note: The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut. Prewash Tube Weldment End Cap Replacement Kit Complete Prewash Arm Assembly Upper Wash Manifold Support Bracket Lanyard End Cap Replacement Kit Replacement Kit Note: The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut. Cap, Wash Tube Upper Wash Arm Manifold Weldment Service Note: When replacing the screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation. Complete Upper Arm Assembly

3 LOWER WASH ARM ASSEMBLY Lower Wash Arm Support Bracket Secured with Locknut, 1/4-20 with Nylon Insert Screw, x 3/8 Truss Head Replacement Kit Note: The replacement kit for the end cap includes the endcap, lanyard, mounting screw and the locknut. End Cap Replacement Kit Lanyard 6 per Manifold Quick-Release Key Lower Wash Arm Manifold Weldment Locknut, with Nylon Insert Complete Lower Wash Arm Assembly SERVICE NOTE: When replacing the screws in the End Caps, it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation. 96

4 CURTAINS/TUB MAGNETS Curtain, 12 Long x 20-1/2 Wide Curtain, 21 Long x 20-1/2 Wide Curtain, 24 1/2 Long x 20-1/2 Wide CGP MODELS ONLY Long Curtain Decal Short Curtain Decal Extra Long Curtain Decal CGP MODELS ONLY Curtain Hook Middle Curtain Hook Curtain Rod Conveyor Switch Replacement Kit Replacement Kit Note: The conveyor switch replacement kit comes with the switch, a terminal and a wire nut. Limit Switch Bracket Service Note: The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there. 97

5 FINAL RINSE ASSEMBLY Gasket Rinse Arm Support Bracket End plugs can be ordered using part number Upper Rinse Arm Replacement Kit O-Ring Retaining Ring (Not Shown) Final Rinse Manifold Weldment Lower Rinse Arm Replacement Kit Right Rinse Pan Locator Bracket Replacement Kit Note: The replacement kits for the rinse arms have the rinse arms, end caps, o- rings and the retaining rings. Rinse Pan Strainer Weldment Locknut, 1/4-20 with Nylon Insert Rinse Tray Weldment (All models except CGP) Rinse Drain Control Plate Left Rinse Pan Locator Bracket Optional Parts for CGP Models Rinse Drain Control Plate Rinse Tray Weldment (CGP models only) Rinse Drain Overflow Plate

6 DRIVE ASSEMBLY See Detail A

7 DRIVE ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 Drive Plate and Rod Weldment Replacement Kit with Expansion Legs Replacement Kit with Expansion Legs/Adjuster Crank Adjuster Crank Assembly Skotch Yoke Weldment Replacement Kit Coupling & Expansion Leg Weldment Pawl Bar Drive Linkage Casting Spacer Plate Pillow Block Replacement Kit Shaft Collar Drive Socket Drive Plate Pillow Block Drive Spring Shaft Collar Drive Motor Mounting Bracket Adjuster Spring Adjusting Handle Weldment Drive Motor Replacement Kits Drive Motor (50 Hz Models) Drive Motor ( Volt, 60 Hz, Single Phase Models) Drive Motor ( Volt, 60 Hz, Three Phase Models) Drive Motor (600 Volt, 60 Hz, Three Phase Models) Gear Drive Roller Bearing Drive Hub Detail A Front Drive Motor Cover Replacement Kit Rear Drive Motor Cover Replacement Kit Replacement Kits Notes: The replacement kits for the drive motor covers come with the weldments and the mounting hardware. 100

8 LUBRICATION CHART FOR DRIVE GEAR Note: The maintenance procedures detailed here are manufacturer s instructions for the WINSMITH brand of gear reducer that is installed on the rack conveyors covered in this manual. Ambient Temperature F F F F F F Final Stage Worm Speed 1 up to 2000 FPM up to 2000 FPM up to 450 FPM above 450 FPM up to 450 FPM above 450 FPM ISO Viscosity Grade AGMA Lubricant No. 5S #7 Compounded #8 Compounded #7 Compounded 8S 7S Mobil SHC W Super Extra Hecla Super 600W Super SHC 636 SHC 634 Cylinder Cylinder American Lubricants SHC-90W AGMA #7 Gear Oil AGMA #8 Gear Oil AGMA #7 Gear Oil N/A N/A Castrol Tribol 800/220 Tribol C Tribol C Tribol C Tribol 800/680 Tribol 800/460 Chevron Tegra 220 Cylinder Oil W460 Cylinder Oil W680 Cylinder Oil W460 Tegra 680 Tegra 460 Conoco Syncon R & O Inca Oil 460 Inca Oil 680 Inca Oil 460 N/A Syncon R & O Exxon (Esso) Teresstic SHP220 Spartan EP 460 Spartan EP 680 Spartan EP 460 Teresstic SHP 680 Teresstic SHP 460 Fiske Brothers SPO-MG SPO-277 SPO-288 SPO-277 N/A N/A Shell Omala RL 220 Valvata J 460 Valvata J 680 Valvata J 460 Omala RL 680 Omala RL 460 Texaco Pinnacle 220 Vanguard 460 Vanguard 680 Vanguard 460 Pinnacle 680 Pinnacle 460 (1) The sliding velocity in feet per minute (FPM) for standard ratios is determined by multiplying the speed of the worm in RPM by the factor from the table below. For selecting proper lubricant, use the speed of the worm in the final stage (input RPM divided by the first stage ratio). 101

9 DOOR ASSEMBLIES 3 4 Left Door Guide Weldment Right Door Guide Weldment Locknut, 1/4-20 with Nylon Insert Door Catch Weldment Wash Door Hood Support: Prewash Door Hood Support: Door Stiffener (Not Shown) Wash Door Handle Weldment Prewash Door Handle Weldment ITEM QTY DESCRIPTION Mfg. No. 1 1 Wash Door Weldment Prewash Door Weldment Left to Right Model Right to Left Model Screw, 8-32 x 1/4 Long Door Switch Magnet Door Guide Door Stop Weldment, Right Door Stop Weldment, Left Locknut, SS Hex with Nylon Insert Door Stop Weldment, Prewash

10 PAWL BAR MISCELLANEOUS COMPONENTS Pawl Bar Roller Replacement Kit Replacement Kit Notes: The replacement kit for the pawl bar roller comes with the roller, roller shaft, hardware and locknut as shown. Pawl Bar Bracket (without tabs) Weldment Pawl Bar Bracket (with studs) Weldment Replacement Kits Notes: The pawl bar gutter weldment replacement kit contains the weldment, a gasket and the mounting hardware. The guide block kit contains both blocks and a gasket. Pawl Bar Gutter Weldment Replacement Kit Top Guide Block Guide Block Replacement Kit Pawl Bar Gutter Gasket Service Note: It is highly recommended that when changing out one guide block, that the other be changed out as well, along with the gasket. Bottom Guide Block 103

11 AJ-54 PAWL BAR ASSEMBLY Pawl Bar Dog Casting 12 per Pawl Bar Spacer 24 per Pawl Bar Weldment AJ-54 Complete Assembly with Hardware AJ-54 Prison Assembly with Hardware

12 AJ-76 PAWL BAR ASSEMBLIES Left to Right Assembly Pawl Bar Dog Casting Pawl Bar Weldment Pawl Bar Spacer AJ-76 Complete L-R Assembly AJ-76 Complete R-L Assembly AJ-76 Prison Assembly Right to Left Assembly Pawl Bar Weldment

13 AJ-90 PAWL BAR ASSEMBLIES Left to Right Assembly Bolt, 3/8-16 x 1-3/4 Long Pawl Bar Dog Casting Pawl Bar Weldment AJ-90 Complete L-R Assembly Pawl Bar Spacer AJ-90 Complete R-L Assembly AJ-90 Prison Assembly Locknut, 3/8-16 with Nylon Insert Right to Left Assembly All associated hardware, spacers and castings may be ordered using the part numbers indicated in the above assembly. Pawl Bar Weldment Both assemblies contain 20 pawl bar dog castings. Please note the direction of installation as indicated on the above drawings. When replacing pawl bar dog castings, ensure to re-install in the appropriate direction. If you do not, then the rack will not be pulled through the machine during operation. 106

14 AJ-54 RACK RAIL ASSEMBLY Replacement Kit Note: The replacement kit for the actuator switch comes with the switch, two spacers and the mounting hardware. Opposite Rack Rail Rack Rail Weldment Spacer 6 per Limit Switch Actuator Assembly 1 per Actuator Switch Replacement Kit

15 AJ-76 RACK RAIL ASSEMBLIES Replacement Kit Notes: The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware. Left to Right Assembly Rack Guide Weldment Opposite Rack Rail Actuator Switch Replacement Kit Actuator Assembly Actuator Switch Replacement Kit Spacer 6 per Right to Left Assembly Rack Guide Weldment Actuator Switch Replacement Kit Opposite Rack Rail Actuator Assembly Actuator Switch Replacement Kit Spacer 6 per

16 AJ-90 RACK RAIL ASSEMBLIES Left to Right Assembly Rack Guide Weldment Opposite Rail Limit Switch Actuator Assembly Actuator Switch Replacement Kit Actuator Switch Replacement Kit Rack Guide Spacer Replacement Kit Notes: The replacement kits for the actuator switches come with the switch, two spacers and the mounting hardware. Right to Left Assembly Rack Guide Weldment Opposite Rail Limit Switch Actuator Assembly Actuator Switch Replacement Kit Rack Guide Spacer Actuator Switch Replacement Kit

17 MISCELLANEOUS PARTS AND WELDMENTS Plate, Left Water Plate, Right Water Directional Directional Run Off Sheet Weldment Splash Shield Weldment Hole Direction Plate Replacement Kit Replacement Kit Note: The kit for the hole direction plate comes with the plate, a new gasket and the mounting hardware. Pipe Clamp Rinse Drain Plate Replacement Kit (CGP Models Only) Rinse Drain Plug Replacement Kit Replacement Kits Notes: The kits for the drain weldments and drain plugs come with the weldments/parts, a new gasket and the mounting hardware. Rinse Drain Weldment Replacement Kit Rinse Drain Plate Gasket

18 MANIFOLDS/STRAINER SUPPORT WELDMENTS Prewash Manifold Weldment AJ-66 Models Only Prewash Manifold Weldment AJ-80 Models Only Prewash Manifold Weldment (CGP Models Only) Wash Manifold Weldment Wash Manifold Weldment (CGP Models Only) Wash Fill Tube Weldment Vellumoid Gasket Prewash Fill Tube Weldment (AJ-66 & AJ-80 Models Only) Shoulder Bolt Wingnut Weldment Wash Strainer Separator Weldment

19 STRAINERS Front Strainer Weldment Back Strainer Weldment Overflow Strainer Support Drain Guard Strainer Weldment Wash Intake Strainer Weldment (CGP Models) Tub Strainer Weldment (CGP Models) Screen Strainer with Handle Weldment

20 FLOAT SWITCH COMPONENTS/SCRAP BASKETS Wash Tank Float Switch Replacement Kit Float Switch Support Bracket Replacement Kit Prewash Tank Float Switch Replacement Kit Replacement Kit Note: The float switch support bracket replacement kit contains the bracket and associated hardware for mounting. Replacement Kit Note: The float switch replacement kits contain the float switch with associated terminals, the flat washer and the nut. Service Agent Note: Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub. Float Switch Cover Scrap Basket Lid Weldment Scrap Basket Assembly

21 VENT COWL ASSEMBLY/VENT SCOOP OPTION Vent Cowl Cover Replacement Kit Gasket, Top Vent Cowl Gasket, Side Vent Cowl Vent Cowl Replacement Kit Replacement Kit Note: The kit for the vent cowl comes with the vent cowl weldment, new gaskets and the locknuts needed to mount it. VENT SCOOP OPTION Vent Scoop Assembly

22 EXHAUST FAN CONTROL/TABLE LIMIT SWITCH OPTIONS 2 Din Rail Terminal Board FAN LOAD ON TIMER OUTPUT 5A, 1/4HP, 240 V AC MAX Decal, Fan Load Kit, Exhaust Fan - Electric & Steam Models Kit, Exhaust Fan - Gas Models Delay Timer Whisker Limit Switch Mounting Bracket Whisker Switch Assembly Whisker Limit Switch & Lever Proximity Limit Switch Sensor Photoelectric Limit Switch Assembly Limit Switch Striker Plate Limit Switch Assembly Bracket, Proximity Switch Issued: Revised:

23 SIDE LOADER TRACK ASSEMBLY/LEG REPLACEMENTS/STRAINER Side loader track assembly (left to right model shown) ITEM QTY DESCRIPTION Mfg. No. 1 1 Track Weldment (Left to Right) Track Weldment (Right to Left) Track Weldment (Left to Right) Track Weldment (Right to Left) Actuator Switch Replacement Kit Spacer Leg Socket Replacement Kit Leg Support Replacement Kit Bullet Foot Replacement Kits Notes: The actuator switch replacement kit comes with the actuator weldment, mounting hardware and (2) spacers. The leg socket replacement kit has the leg socket, mounting hardware and set screw. The leg support replacement kit has the leg and the bullet foot included. Front Strainer Weldment

24 SIDE LOADER PAWL BAR ASSEMBLIES/PAWL BAR BRACKET/MAGNET Replacement Kit Note: The kits for the pawl bars come with the bar weldment, (3) dogs and the hardware. Pawl Dog Wing Weldment Pawl Bar Spacer Kit, Pawl Bar Replacement: Kit, 30 Pawl Bar Replacement: Drive Linkage Replacement Kit (L-R) Replacement Kit Note: The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars. Drive Linkage Replacement (R-L) Replacement Kit Note: The conveyor switch replacement kit comes with the switch, a terminal and a wire nut. See page entitled Pawl Bar Miscellaneous Components for other parts used on the Side Loader. Service Note: The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there. Pawl Bar Roller Bracket

25 SIDE LOADER VENT COWL OPTION Service Note: One of the side gaskets that come in the kit will need to be cut to length in order to fit properly on the unit when replaced. Vent Cowl Replacement Kit (Left to Right) Vent Cowl Replacement Kit (Right to Left) Replacement Kit Note: The replacement kit(s) for the vent cowls come with the cowls, the gaskets and mounting hardware. Vent Cowl Gasket, Top: Vent Cowl Gasket, Side: VENT SCOOP OPTION Vent Scoop Assembly STANDARD ASSEMBLY Vent Cowl Cover Replacement Kit Vent Cowl Assembly for Hooded Side Loader Option Replacement Kit Note: The cover kit contains the cover and the hardware for mounting it. 118

26 D226 STEAM BOOSTER CONTROL BOX ASSEMBLY Decal, Schematic, D226 Booster (on the inside of the control box cover) Decal, Warning, Disconnect Power Cover, Control Box Terminal Block Decal, L1-L Ground Lug Spacer, Terminal Block Decal, Ground Thermostat Light, Red Conduit Fitting,.231 x Control Box with Decal Power Switch Decal Only

27 D226 STEAM BOOSTER PLUMBING ASSEMBLY

28 D226 STEAM BOOSTER PLUMBING ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg. No. 1 1 Water Pressure Regulator, 3/ Nipple, Brass, 3/4 NPT x 6 Long U-Bolt, 6, 5/8-11 Thread Platform Weldment Heat Exchanger Steam Trap, 3/ Bushing, 2 NPT x 3/4 NPT, Black Iron Elbow, 3/4 NPT, Brass Nipple, 1 NPT, Close, Black Iron Union, 3/4 NPT, Brass Bushing, 2 NPT x 3/4 NPT, Brass Nipple, 3/4 NPT x 1-3/8 Long Bushing, Hex 3/4 M x 1/2 F, Brass Y-Strainer, 1 NPT, Black Iron Pressure Gauge Steam Relief Valve Nipple, 3/4 NPT x 4 Long, Brass Tee, 3/4 NPT x 3/4 NPT x 3/4 NPT, Brass Bushing, 2 NPT x 1 NPT, Black Iron Elbow, 90, 1 NPT, Black Iron Nipple, 1 NPT x 4 Long, Black Iron Elbow, 90, Street, 3/4 NPT, Black Iron Nipple, Pigtail, 1/4 NPT Coupling, 1/4 NPT x 1/4 NPT Steam Solenoid Valve, 240VA Steam Solenoid Valve, 200VA Steam Solenoid Valve (ASCO) Tee, 3/4 NPT x 3/4 NPT x 1/4 NPT, Brass Valve, Test Cock, 1/4 NPT Tee, 1 NPT x 1 NPT x 1 NPT, Black Iron Valve, Safety Relief 1 NPT Tee, 1 NPT x 1 NPT x 1/4 NPT, Black Iron Union, 3/4 NPT, Black Iron Nipple, 3/4 NPT x 2 Long, Brass Nipple, 3/4 NPT, Close, Black Iron

29 GO*BOX COMPONENTS A GO*BOX is a kit of the most needed parts for a particular model or model family to successfully effect a repair in the first call 90% or more of the time. The following components may be ordered together using part number QTY DESCRIPTION Mfg. No. 1 Drive Motor Contactor Contactor, Wash Heater, 3 ph, 3 pole Contactor, Wash Heater, 1 ph, 4 pole Final Rinse Arm End Cap Float Switch, Dual, Wash & Prewash Gasket, Pawl Bar Gutter Gauge, Pressure Glide, Door Edge Magnet, Door Reed Switch O Ring, Prewash Manifold O Ring, Wash Manifold Overload, Drive Motor Overload, Wash Motor Relay,120v, 3 PDT Relay,120v,50/60Hz 3A Control Repair Kit, 3/4" Vacuum Breaker Roller, Pawl Bar Seal Kit for Wash and Prewash pump Solenoid Valve, Fill & Rinse Switch, Power Switch, Reed, Actuator (NC) Switch, Reed, Door (NO) Thermometer, 48" Capillary Thermometer, 96" Capillary Thermostat, Wash High Limit Thermostat, Wash Regulating Transformer,150VA Valve, Ball 1 1/2" NPT

30 RINSE FILL OPTION ITEM QTY DESCRIPTION Mfg. No. 1 Rinse Fill Motor Assembly Motor Bracket, Pump Mounting Clamp, Hose 5 5/8 to Reducer Bushing, 1 1/4 to Reducer Bushing 1 to 3/ Elbow, 90 Deg., 1 Street Nipple, 1 NPT x 6 Long Brass Elbow, 90 Deg. Brass Female Lockwasher, 1/ Bolt, 1/4-20 x 1/2 Long Nut, Hex S/S 1/ Rinse Motor Mounting Bracket

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