2500/2700 Series Gas Convection Oven

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1 MARKET FORGE 2500/2700 Series Gas Convection Oven 2500/2700 Series Gas Convection Oven Control Panel Assembly Control Panel Assembly Complete (Excluding Thermostat) Knob 2A Knob, for (60) Minute Timer 2B Knob, for (5) Hour Timer Nameplate Bottom Section 3A Overlay for (2) Speed Switch (must be ordered together with ) Bezel Thermostat Minute Timer Hour Timer Indicator Light On / Off Switch Reset Switch (Supplied with Circuit Breaker Board) Motor Reset Switch 12 Amp 406

2 MARKET FORGE 2500/2700 Series Gas Convection Oven Door Assembly Rd Hd Mach Scr #8-32 x 3/ Phil Truss Hd Type A #8 x 3/ Washer Thin # Rd Hd Mach Scr #10-32 x 3/8" Lg Lock Washer # Washer Med # Assembly Spring Door Catch (Single Roller) 7A Assembly Spring Door Catch (Double Roller) Pivot Pin Door Hex Nut 3/8" Support Bracket #8-32 Truss Hd Mach Scr x 3/8" Lg Hex Nut # Lock Washer # Bushing Hex Nut # Lock Washer # Trip Lever Assembly Washer Med # Insulation Shield Door Micro-Switch Door Pivot Pin Support Ext Tooth L Washer 1/4 x 3/4 OD x Flat Head Machine Screw Flat Head Machine Screw Hex Nut Lock Washer #8 32" Hd Mach Scr #6-32 x 1/2" Lg Head Shield Assembly Right Front Front Frame Assembly Hinge Assembly Locking Truck Button Socket Hd Scr w/lok #10-24 x 1-3/4" Lg Door Assembly SS Door Handle Louver Washer Screw Spacer Louver NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 407

3 2500/2700 Series Gas Convection Oven MARKET FORGE Gas Burner and Manifold Assembly Gas Valve Magnetic Solenoid Pressure Regulator Natural 2A Pressure Regulator Propane Cross & Bracket Assembly Gas Burner Manifold Assembly Burner Pan Assembly (Standard) 6a Burner Pan Assembly (Deep) Washer 1/4" Plain Hex Nut Lockwasher # End Seal Manifold Shield Assembly Hex Hd. Screw 1/4"-20 x 5/8" Lg Screw Mach. Rd. Hd. #6-32 x 3/8" Lg Speednut Phill. Truss Hd. Scr. Type A # Support Clip Electrode Wires Phill. Rd. Hd. Mach. Scr. #8-32 x 1-5/8" Manifold Shield Assembly Phill. Rd. Hd. Sheet Scr. 3/8" Lg. 408

4 Phill. Rd. Hd. Sheet Scr. 3/8" Lg Bottom Seal Manifold Shield Assembly Pan Hd. Scr. Type F 8-32 x 3/8" Lg Burner Orifice #49 (.078) Natural Gas Burner Orifice #56 (.465) Propane Burner Orifice #57 (.043) Butane Ignition Electrode Flame Baffle Assembly (Standard) 26a Flame Baffle Assembly (Deep) Pan Hd. Mach. Scr. #8-32 x 3/8" Washer # Hex Nut #8-32 Temperature Delay Relay Assembly Socket Base with Connect Wires Screw, Pan Hd., #4-40 x 5/16" Lg Relay, Temperature Delay Shield, Relay Support Bracket Bushing, Heyco SB Nameplate, Control Panel Support Bracket Front Support Clips Flame Baffle Truss Hd. Mach. Scr. #8-32 x 3/8" Street Elbow 90 M.I. 1/ Close Nipple B.I. 1/ Union M.I. 1/ Reducing Coupling M.I. 3/4-1/ Retaining Clip Electrode Wires Gas Burner with Electrode Bracket High Voltage Wire Spark Module MARKET FORGE 2500/2700 Series Gas Convection Oven IN A HURRY? Express shipping is available. NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 409

5 2500/2700 Series Gas Convection Oven MARKET FORGE 410

6 Frame and Cabinet Assembly Motor Assembly 60 Hz 115/230V (Capacitor N/A Separately) Clip Rack Support Standard 3A Rack Support Deep L/H Panel Assembly Standard Enamel 4A L/H Panel Assembly Deep Enamel Top Panel Standard Enamel 5A Top Panel Deep Enamel 5B Top Panel Standard SS 5C Top Panel Deep SS Flue Deflector Enamel 6A Flue Deflector SS Rear Panel Enamel 7A Rear Panel SS Transformer (Export Only) 100V R/H Panel Assembly Standard Enamel Connector Box (Export Only) Terminal Box Base Assembly Control Panel Plate Control Panel Bezel Blower Wheel Clip Hex Nut 5/ Fan Guard Bottom Rear Insulation (Maronite) Rear Insulation Left Side Insulation (Model 2500) Right Side Insulation (Model 2500) Left Side Insulation, Top (Model 2500) Right Side Insulation, Top (Model 2700) Left Side Insulation, Top (Model 2700) Right Side Insulation (Model 2700) Left Side Insulation, Top (Model 2700) Right Side Insulation, Top (Model 2700) MARKET FORGE 2500/2700 Series Gas Convection Oven SINGLE-SOURCE SUPPLIER! Whaley Foodservice Repairs is your single-source supplier for hundreds of foodservice equipment repair parts and accessories. NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 411

7 MARKET FORGE Gas Operated Boiler Gas Operated Boiler Control Box Assembly without Cover Pressure Switch (Cycle On/Off) E15-F15-PLS Both Assembly Pressure Switch (High Limit Cut-Off) E15-H15-PLS Water Solenoid Valve 120 Volt Water Solenoid Valve 240 Volt Removable SS Strainer Drain Condensate Thermostat Common Terminal Strip Time Delay 120 Volt Time Delay Relay 240 Volt (Export) Relay Socket Liquid Level Control Board (California) 11A Liquid Level Control Board 120 Volt 11B Liquid Level Control Board 240 Volt Transformer,30 VA (Carborundum System Only) Transformer, 25 VA, Class 2 (Carborundum System Only) (After10/93 Only) Gas Module (Carborundum System Only) 412

8 MARKET FORGE Gas Operated Boiler Plumbing Section Partial Front View- Left Side 100, 200, 275, and 300K BTU Liquid Level Probe (Water Fill) Liquid Level Probe (Low Water Level) Gasket for Probe Plate Probe Mounting Plate Plug Sq. 1/4 IPS Port of Entry (Total Concept) 5A Tee 3/4" Automatic Drain Valve 120 Volt Automatic Drian Valve 240 Volt (Export) Water Solenoid Valve 120 Volt Water Solenoid Valve 240 Volt (Export) Removable SS Strainer Manual Drain Globe Valve Manual Drain Ball Valve 100 & 300K BTU Boilers Hex Head Screw for Plate x 1/2" Lg. (4) Required Red Boot Probe Cover Probe California Code Hole Plate California Code Gasket for Plate California Code NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 413

9 Gas Operated Boiler MARKET FORGE Plumbing Section Partial Front View- Right Side 100, 200, 275, and 300K BTU Hand Hole Cover 100, 200, 275 & 300K BTU Boiler Hand Hole Cover Gasket Channel Yoke (All Boilers) /8" Hex Nut (Hand Hole Cover) /8" Washer (Hand Hole Cover) Dyna-Seal Washer (Hand Hole Cover) Bolt (Hand Hole Cover) Pressure Gauge Glass Water Gauge Glass Water Gauge Glass Assembly (Item 9 Not Included) Rubber & Brass Washer Back Flushing Plug 1" IPS 414

10 MARKET FORGE Gas Operated Boiler Plumbing Front View- 100, 200, 275, and 300K BTU Gas Manifold 100,000 & 200,000K BTU Boiler 1A Gas Manifold 275,000 & 300,000 BTU Boiler T Burners Natural & Propane Gas (Standing Pilot) 3B T Burner Assembly, Ignitor & Flame Sensor (Carborundum) Pilotless Ignition 3A Flame Sensor (Carborundum System) 3B Ignitor (Glow Coil) Carborundum ITEM NO. PART NO. DESCRIPTION 3C Block & Bracket Assembly Carborundum Pilot Light Gas Line (120 Volt Honeywell Valve) Natural Gas 100 & 200K BTU 4A Pilot Light Gas Line (120 & 240 Volts Robertshaw Valve) Natural & Propane Gas 100 & 200K BTU 4B Pilot Light Gas Line (120 & 240 Volts Robertshaw Valve) Natural & Propane Gas 275,000 & 300,000 BTU 4C Pilot Light Gas Line (120 Volt Honeywell Valve) Natural Gas 300,000 BTU NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 415

11 Gas Operated Boiler MARKET FORGE Assembly-Burner, Ignitor and Flame Sensor (Carborundum) T Burner Flame Sensor Carborundum Ignitor Block & Bracket Assembly Assembly-Pilot Burner and Orifice (Standing Pilot) Pilot Burner & Orifice (Natural Gas) 1A Pilot Burner & Orifice (Propane Gas) Thermocouple Bracket for Pilot Burner, 100 & 200K BTU 3A Bracket for Pilot Burner, 275 & 300K BTU Locking Hex Nut, Machine Screw #10-32 x 3/4" Lg Machine Screw #10-32 x 3/8" Lg Hex Nut,

12 STM-E STM-EL (Export) STM-EX STM-ELX STME Sterilizer MARKET FORGE STME Sterilizer Sterilmatic Open Stand with Condenser Leg, Floor, 27" (4 qty.) Shelf, Stand Kit, (4) Set Screws Thermostat Water Sol. Valve (120V) Water Sol. Valve (220V) Stop Valve Water Injector Assembly NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 417

13 STME Sterilizer MARKET FORGE 418

14 PART STM-E STM-EX NO. DESCRIPTION ITEM NO. ITEM NO. 1 Temperature Recorder 120 Volt (Optional) Temperature Recorder 240 Volt (Optional) A Replacement Probe Flue Cover Pressure Gauge Temperature Gauge Upper Case Front Upper Mounting Plate Pilot Light (White) 120 Volt Pilot Light (White) 240 Volt Relay, 120 Volt Relay, 240 Volt Timer Knob Pilot Light (Red) 120 Volt Pilot Light (Red) 240 Volt Timer, 120 Volt Timer, 240 Volt Exhaust Selector Switch Low Water Cut-Off Safety Valve, 15 lbs Exhaust Valve, 120 Volt Exhaust Valve, 240 Volt Terminal Block Pressure Switch Assembly Steam Trap Universal Pan Rack Assembly (Left & Right) Condensate Baffle Plate Assembly Insulation, Body Insulation, Bottom Insulation, Back Perforated Water Bottle Wear Strips (4 qty.) Universal Pan Rack Assembly (Left & Right) Handle Bumper Door Handle Assembly Fulcrum & Drain Casting Assembly Volt, 50/60 Cycle Coil Drain Valve ,32 Contactor, 120 Volt Coil ,32 Contactor, 240 Volt Coil Terminal Box Cover Drain Valve Knob Lower Front Outer Case Case, Back Case, Right Side Case, Left Side Anode Rod Kit Wire Harness, Flue Assembly Wire Harness, Contractors Flue Assembly Wrap Top Cover for Flue Bottom Cover for Elements Cylinder (208 Volt 240 Volt) MARKET FORGE STME Sterilizer NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 419

15 MARKET FORGE STME Sterilizer Door Assembly PART NO. DESCRIPTION Pivot Spring Bearing Door Lift Springs (Order as Pair) Machine Screw 1/2" Long Door Gasket Door & Door Spring Assembly Door Spring Complete Door Assembly (Items 1-6) Door Lift Spring Stud Door Seal Spring Stud Door Handle Assembly Acorn Nut #10 Shakeproof Lockwasher Machine Screw, 1-3/8" Long Bearing Spacer Door Lock Casting /8" Shakeproof Washer Door Lock Knob Door Handle Casting /4"-20 Acorn Nut Door Handle Bearing Stud Door Handle Bearing Plate /4" Shakeproof Lockwasher /4"-20 Machine Screw, 5/8" Long Door Lock Cast. Assembly (Items 1-6) Door Lock Knob Assembly (Items 1-7) Complete Door Handle Assembly (Items 1-13) 420

16 MARKET FORGE STME Sterilizer 7 Fulcrum and Drain Assembly /4-20 x 5/8 Helicoil Machine Screw, 1-5/8" Long /4-20 Fulcrum Nut /4-20 Allen Set Screw /4-20 x 3/8" Helicoil /4" Shakeproof Washer /4-20 Machine Screw 3/4" Long Bearing Spacer Bronze Bearing /4-20 x 3/8" Helicoil /4" Shakeproof Washer /4-20 Cap Screw, 7/8" Long Drain Valve Knob #10 Shakeproof Lockwasher Acorn Nut Adapter-Steinball Valve x 1-5/8" Long, Rd. Hd. Screw Front Outer Case Lower Fulcrum & Drain Casting /2" IPS Nipple, 2-1/4" Long Ball Valve Fulcrum & Drain Assembly (Items 1 through 12, 14, 15, 19) NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 421

17 MARKET FORGE Models A and A-1 Steam Cookers Models A and A-1 Steam Cookers 422

18 Manifold Compartment A-1 Cooker (Manually Operated) NOTE: * Indicates interchangeable part A-1 and A cooker manual controls. 1* " OD x 3/8 SS Washer 2* /4" x 20 Elastic Stop Nut 3* Gasket 4* Locknut 5* Rd. Hd. River /2" ID Plated Washer /8" OD x 1-1/2" Long Spring Latch Handle Assembly Stop Nut 10* Spring Operating Arm Operating Handle Assembly 12* Shoulder Screw for Linkage 13* Pivot Arm #10-32 x 3/8 Fl. Hd. Screw Control Handle 16* Valve Actuating Arm 17* Synchronizer Spring Timer Knob 19* Timer 20* Pressure Guage 0-15 lb Bezel (2 Comp.) Bezel (3 Comp.) Bezel (4 Comp.) Pol. Only Identification Nameplate #2 Drive Screw 24* Shield Assembly Manifold 25* /8"-16 x 1-1/8" Hex. Hd. Cap Screw 26* /8" Lock Washer #8-32 x 3/4 Truss Hd. Screw Comb. Steam & Exhaust Header (2 Comp.) Comb. Steam & Exhaust Header (3 Comp.) Comb. Steam & Exhaust Header (4 Comp.) Side Panel SS (2 Comp.) Side Panel SS (3 Comp.) Side Panel SS (4 Comp.) Side Panel Enamel (2 Comp.) Side Panel Enamel (3 Comp.) Steam Trap Adapter Sub Assembly Copper Tubing 3/16" OD x 18" Brass Nut Brass Sleeve (Female) Nipple 3/4" IPS 7-1/4" Lg Elbow 3/4" IPS 90 35* Safety Valve 3/4" 8 lbs. Brass * Safety Valve 3/4" 8 lbs. Chrome /4" Std. 90 Street Elbow Nameplate Panel (2 Comp.) Nameplate Panel (3 Comp.) Nameplate Panel (4 Comp.) 38* Replacement Element for Steam Trap Painted Cap. * Replacement Element for Steam Trap Chrome Cap. 39* /2" Steam Trap Complete Painted (obs) (Interchangeable with Items 30 & 31) * /2" Steam Trap Complete Chrome (obs) #4-40 x 7/16" Flat Hd. Scw Lock Washer #10-32 x 3/8 Phil Truss Hd. Screw Top Cover Assembly SS (2, 3,& 4 Comp.) Top Cover Assembly Enamel (2 & 3 Comp.) #10 Ty B Pan Hd. Screw 1/2" Lg Bottom Enclosure SS (2,3 & 4 Comp.) Bottom Enclosure Enamel (2 & 3 Comp.) #6 Ty. A Pan Hd. Screw 3/8 Lg Back Side Enclosure SS (2 Comp.) Back Side Enclosure SS (3 Comp.) Back Side Encl. Assembly SS (4 Comp.) Back Side Enclosure Enamel (2 Comp.) Back Side Enclosure Enamel (3 Comp.) MARKET FORGE Models A and A-1 Steam Cookers NO ONE WORKS HARDER TO KEEP YOU COOKING. WHALEY FOODSERVICE REPAIRS 423

19 Models A and A-1 Steam Cookers MARKET FORGE Model A-1 Door Assembly Model A 1 Hand Grip Gasket Screws Model A 1 Gasket Plate Model A 1 Door Gasket Model A 1 Inner Door /16-18 x 3/4 Hex. Hd. Bolt /32 ID x 3/4 OD Flat Washer SS /16" Thredseal Spring Door Release Pivot Bearing Interchangeable /16 Tnk. x 1" OD Flat Washer Hinge Polished Upper and Lower Hinge Enameled Upper and Lower Inner Door Assembly (Items 1-5) Pivot Hinge Handwheel Polished Solid Handwheel Spoked (Enamel) Outer Door Assembly Polished Outer Door Assembly Enameled Thrust Washer Door Bushing Roll Pin Strong Back Cap Screw Support Stud Assembly Hex. Nut 3/8-1G Bushing for Spoke Wheel Only Hex. Jam Nut 3/

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