CLASSEQ LTD. Spares manual G400 DUO
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1 CLASSEQ LTD Spares manual G400 DUO Spares manual 03/01/2017
2 Spares manual Page 1 G400 DUO
3 Table of contents for G400 DUO 1. Machine assembly Cabinet assembly Cabinet external assembly Control unit assembly Filters Standard drain pump Filters Premium drain pump Cabinet internal assembly Fill system Rinse tank assembly 2.6kW ( ) Rinse tank assembly 6 kw ( ) Air break assembly ( ) Rinse and wash system Centre boss assembly Top boss assembly ( ) Wash pump assembly ( ) Rinse pump assembly ( ) Wash arm 400mm Kit ( ) Drain pump assembly Base assembly Chemical pump assembly Detergent pump assembly ( ) Rinse aid pump assembly ( ) Door assembly Top panel assembly LCD Accessories Mains cables Spares manual Page 2 G400 DUO
4 1. Machine assembly Spares manual Page 3 G400 DUO
5 1. Machine assembly BOM Item Description Part number QTY. Note 1 400mm AB Glass cabinet assembly mm Base assembly 1 3 Bracket - cabinet to base M5 Flange nut (DIN 6923) M5 x 8 hex head screw (ISO 4017) mm Door assembly mm RH side panel assembly mm LH side panel assembly mm DS Top panel LCD components assembly Earth sticker Rating plate mm Bottom front panel mm AB Rear panel assembly M5 x 12 Hex socket button head screw Document enclose envelope 1 16 Wiring diagram - UC_13A_30A_3P_WS_LCD Available for download 17 Mains cables 1 Not shown mm Dishwasher accessories Not shown 19 Wiring diagram - UC_13A_30A_1P_3P_LCD Available for download Spares manual Page 4 G400 DUO
6 2. Cabinet assembly Spares manual Page 5 G400 DUO
7 2. Cabinet assembly BOM Item Description Part number QTY. Note 1 400mm AB wash cabinet assembly - external mm AB fill system mm AB Glass wash & rinse system 400mm Standard drain pump system 400mm Primary filter kit - Pumped drain - Standard 400mm Primary filter kit - Pumped drain - Premium For pump drain machines only For pump drain machines only Spares manual Page 6 G400 DUO
8 3. Cabinet external assembly Spares manual Page 7 G400 DUO
9 3. Cabinet external assembly BOM Item Description Part number QTY. Note 1 400mm - Standard wash cabinetinternal assembly mm Front water manage plate M5 Flange nut (DIN 6923) M3 Flange nut (DIN 6923) Side water management seal - 400/350mm Control unit assembly - 2.6kW 1 7 Earth sticker Overheat stat 1 Pole 85 C Ball catch - M M12 Thin nut M5 Press nut Air pressure sensor bracket Pressure sensor Wash APS tube 400mm Spring Clip - Ø7.8mm to Ø8.3mm Thermal sensor kit mm WS rinse APS tube UC Mains filter mm Foam seal Spares manual Page 8 G400 DUO
10 4. Control unit assembly Spares manual Page 9 G400 DUO
11 4. Control unit assembly BOM Item Description Part number QTY. Note 1 Control board enclosure assembly ZSE mini full assembly Pole Change Over relay pole terminal block A machines 5 Terminal Block - 5 Pole - Grip Type A and 3 phase machines 6 2.5x10mm PT screw x10mm posi pan head PT screw Wiring harness - 350/400/500 UI/Door Not shown 9 Wiring harness A 1 13A machines 10 Wiring harness - 400mm 13A/30A/3P WS 11 WAGO 5 pole jumping bar Amp Fine Fuse ZSE A and 3 phase machines Refer wiring diagram for quantity Spares manual Page 10 G400 DUO
12 5. Filters Standard drain pump Spares manual Page 11 G400 DUO
13 5. Filters Standard drain pump BOM Item Description Part number QTY. Note 1 Wash filter RH - 400mm - Drain pump Wash Filter - LH - 400mm Spares manual Page 12 G400 DUO
14 6. Filters Premium drain pump Spares manual Page 13 G400 DUO
15 6. Filters Premium drain pump BOM Item Description Part number QTY. Note 1 RH Filter assembly LH Filter assembly Spares manual Page 14 G400 DUO
16 7. Cabinet internal assembly Spares manual Page 15 G400 DUO
17 7. Cabinet internal assembly BOM Item Description Part number QTY. Note 1 400mm cabinet weld assembly 1 Not available as a spare 2 2kW Wash element Wash Element Retaining Bracket RH Basket ramp LH Basket ramp Air chamber assembly kit Door Inlay Plate - Door stop M6 Flange nut (DIN 6923) M4 x 10mm Posi pan head screw M4 Nylock nut (ISO 7040) Round nutserts Includes 2x Washers & 2x M12 fine thread thin nut Spares manual Page 16 G400 DUO
18 8. Fill system Spares manual Page 17 G400 DUO
19 8. Fill system BOM Item Description Part number QTY. Note 1 Solenoid valve - 11L/min Rinse boiler - 6.5L - 2.6kW A machines 3 Jubilee clip - 160mm - 180mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 20mm to 32mm Jubilee Clip -25mm to 40mm M4 x 10mm Posi pan head screw Stopper end cap Air gap assembly Rinse pump inlet hose - 500mm Solenoid to air gap hose - 400mm Rinse boiler fill tube - 400mm Rinse boiler breather - 400mm DUO Spring band - Ø30mm Spring band - Ø16mm M5 Flange nut (DIN 6923) Rinse Boiler - 6.5L - 6kW A and 3 phase machines Spares manual Page 18 G400 DUO
20 9. Rinse tank assembly 2.6kW ( ) Spares manual Page 19 G400 DUO
21 9. Rinse tank assembly 2.6kW BOM Item Description Part number QTY. Note 1 Rinse boiler - 6.5L Bracket - rinse element Manual reset thermal trip switch - 3 pole - 95 C O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) kW rinse element Thermal sensor kit Spares manual Page 20 G400 DUO
22 10. Rinse tank assembly 6 kw ( ) Spares manual Page 21 G400 DUO
23 10. Rinse tank assembly 6kW Item Description Part number QTY. Note 1 Rinse boiler - 6.5L Bracket - rinse element Manual reset thermal trip switch - 3 pole - 95 C kW element - no phile Thermal sensor kit O-Ring - Ø46 x Ø M5 Flange nut (DIN 6923) M4 Flange nut (DIN 6923) Spares manual Page 22 G400 DUO
24 11. Air break assembly ( ) Spares manual Page 23 G400 DUO
25 11. Air break assembly BOM Item Description Part number QTY. Note 1 Air break tank Air break feeder tube Air break plug Cable cleat - No M6 x 20 hex head screw (ISO 4017) M6 Flange nut (DIN 6923) Air break seal Spares manual Page 24 G400 DUO
26 12. Rinse and wash system Spares manual Page 25 G400 DUO
27 12. Rinse and wash system BOM Item Description Part number QTY. Note 1 Centre boss assembly Centre Boss Assembly Grey Wash arm 400mm Kit kW Rinse pump assembly Rinse arm assembly Rinse system hose - 400mm kW Wash pump assembly mm Wash outlet hose -GW Wash & Waste outlet manifold kit Secondary filter Jubilee Clip -25mm to 40mm Jubilee clip - 30mm to 45mm Jubilee Clip - 12mm to 22mm Jubilee Clip - 20mm to 32mm M5 Flange nut (DIN 6923) Spares manual Page 26 G400 DUO
28 13. Centre boss assembly Spares manual Page 27 G400 DUO
29 13. Centre boss assembly BOM Item Description Part number QTY. Note 1 Centre boss assembly Lock nut Spares manual Page 28 G400 DUO
30 14. Top boss assembly ( ) Spares manual Page 29 G400 DUO
31 14. Top boss assembly BOM Item Description Part number QTY. Note 1 Locking Nut Grey Centre boss bottom assembly Spares manual Page 30 G400 DUO
32 15. Wash pump assembly ( ) Spares manual Page 31 G400 DUO
33 15. Wash pump assembly BOM Item Description Part number QTY. Note kW Wash pump mm wash pump bracket µF Capacitor Includes washer & nut 4 M6 Serrated washer M6 x 12 hex head screw (ISO 4017) M5 Flange nut (DIN 6923) Wash pump inlet hose Jubilee clip - 32mm to 50mm Spares manual Page 32 G400 DUO
34 16. Rinse pump assembly ( ) Spares manual Page 33 G400 DUO
35 16. Rinse pump assembly BOM Item Description Part number QTY. Note 1 Rinse pump bracket kW Rinse pump µF Capacitor Includes washer & nut 4 M4 Serrated washer M4 x 10mm Posi pan head screw M5 Flange nut (DIN 6923) Spares manual Page 34 G400 DUO
36 17. Wash arm 400mm Kit ( ) Spares manual Page 35 G400 DUO
37 17. Wash arm 400mm Kit BOM Item Description Part number QTY. Note 1 400mm wash arm 1 Not available as a spare 2 Seal (turbo ring) Only on Dishwasher Spares manual Page 36 G400 DUO
38 18. Drain pump assembly Spares manual Page 37 G400 DUO
39 18. Drain pump assembly BOM Item Description Part number QTY. Note 1 Drain pump bracket new Drain pump - Head 90 to flow Drain pump inlet hose Wash & Waste outlet manifold kit Drain Air break kit Drain pump outlet hose - 400mm Drain hose Drain height sticker Secondary filter Jubilee clip - 30mm to 45mm Jubilee Clip - 16mm to 27mm Jubilee Clip - 16mm to 27mm M5 Flange nut (DIN 6923) Spares manual Page 38 G400 DUO
40 19. Base assembly Spares manual Page 39 G400 DUO
41 19. Base assembly BOM Item Description Part number QTY. Note 1 400mm Base assembly 1 Not available as a spare 2 Adjuster Foot Chemical pump assembly 1 4 M5 Flange nut (DIN 6923) Earth sticker mm rear base assembly Chemical tube grommet Mains cable grommet Equipotential bonding sticker M5 x 12 Hex socket button head screw Drain hose grommet Drain blanking grommet Spares manual Page 40 G400 DUO
42 20. Chemical pump assembly Spares manual Page 41 G400 DUO
43 20. Chemical pump assembly BOM Item Description Part number QTY. Note 1 Chemical pump bracket assembly Detergent Pump Assembly Rinse aid pump assembly Spring clip - Ø8.8mm to Ø9.3mm Spring clip - Ø6.6mm to Ø7mm Detergent inlet fitting M4 Flange nut (DIN 6923) M5 Serrated washer M5 Wing Nut Spares manual Page 42 G400 DUO
44 21. Detergent pump assembly ( ) Spares manual Page 43 G400 DUO
45 21. Detergent pump assembly BOM Item Description Part number QTY. Note 1 Detergent pump housing 1 Not available as a spare 2 Detergent inlet tube Clear Tube 3 Detergent outlet tube Bottle weight kit Detergent perstaltic tube assembly Spares manual Page 44 G400 DUO
46 22. Rinse aid pump assembly ( ) Spares manual Page 45 G400 DUO
47 22. Rinse aid pump assembly BOM Item Description Part number QTY. Note 1 Rinse aid pump housing 1 Not available as a spare 2 Rinse aid inlet tube Blue Tube 3 Rinse aid outlet tube Bottle weight kit Rinse aid perstaltic tube assembly Spares manual Page 46 G400 DUO
48 23. Door assembly Spares manual Page 47 G400 DUO
49 23. Door assembly BOM Item Description Part number QTY. Note 1 Door assembly - 400mm Door magnet M3 x 8 Hex socket button head screw M6 x 12 Hex socket button head screw M3 Thin Nylock nut (ISO 10511) Door pivot pin Spares manual Page 48 G400 DUO
50 24. Top panel assembly LCD Spares manual Page 49 G400 DUO
51 24. Top panel assembly LCD BOM Item Description Part number QTY. Note 1 400mm DS top panel LCD assembly Crimped proximity switch assembly Door switch bracket M3 x 10 CSK hex socket head screw M3 Flange nut (DIN 6923) Premium UI assembly M5 Thin Nylock nut (ISO 10511) M3 Thin Nylock nut (ISO 10511) Spares manual Page 50 G400 DUO
52 25. Accessories Item Description Part number QTY. Note 1 400mm Plastic basket - cup/glass Water supply hose Mains cables Item Description Part number QTY. Note 1 13A mains cable kit phase mains cable kit A mains cable kit A mains cable kit Document number: Revision: A Date: 03/01/2017 Language: English Spares manual Page 51 G400 DUO
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